Raven RS1 Installation Manual Download

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RBR Enterprise Vector 300

LS/Venturi LS RS1/HDU

Installation Manual

Manual No. 016-5035-002 Rev. A 10/18 E32227

Summary of Contents for RS1

Page 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Page 3: ...alve 12 Mount the Steering Valve 13 Install the Left and Right Steering Hoses 14 Install the Pressure and Tank Hoses 17 Install the Load Sense Hoses 19 Hydraulic Diagram 21 Chapter 4 Wheel Angle Sensor Installation 23 Assemble the WAS 23 Install THE was 23 Chapter 5 Cab Component Installation 27 RS1 Installation 27 Cab Component Installation 29 Install the Master Switch 30 Install System Cables 31...

Page 4: ...Table of Contents ii RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 5: ...RS1 HDU observe the following safety measures Be alert and aware of surroundings Do not operate RS1 HDU or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when RS1 HDU is engaged Disable RS1 HDU when exiting the operator s seat and machine Do not drive the machine with RS1 HDU enabled on any publi...

Page 6: ... tree limbs debris attachments Be placed in areas of or in contact with machine components which develop temperatures higher than the temperature rating of harness components Wiring should be protected or shielded if it needs to route near hot temperatures beyond harness component specifications Harnessing should not have sharp bends Allow sufficient clearance from machine component operational zo...

Page 7: ...ater sprays can penetrate seals and cause electrical components to corrode or otherwise become damaged When performing maintenance Inspect all electrical components and connections for damage or corrosion Repair or replace components connections or cable as necessary Ensure connections are clean dry and not damaged Repair or replace components connections or cable as necessary Clean components or ...

Page 8: ...CHAPTER 1 4 RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 9: ...ctor 300 LS Venturi LS FIGURE 1 RBR Vector 300 LS PREPARING FOR INSTALLATION Before installing the RS1 HDU system park the machine where the ground is level clean and dry Turn off the machine and leave it turned off for the duration of the installation process Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly where applicable During the installation process follow...

Page 10: ...n Industries recommends the following best practices when installing the RS1 HDU system Use part numbers to identify the parts Do not remove the plastic wrap from a part until it is necessary for installation Do not remove plastic caps from a part until it is necessary for installation POINT OF REFERENCE The instructions in this manual assume that you are standing behind the machine looking toward...

Page 11: ...ers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual Manual No 016 5035 002 Rev A Any comments or feedback include chapter or page numbers if applicable Let us know how long have you been using ...

Page 12: ...CHAPTER 2 8 RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 13: ...2 Introduction Updates 9 INTRODUCTION ...

Page 14: ...CHAPTER 2 10 RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 15: ... service When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure Tampering with hydraulic valves may cause serious injury or death and will void the warranty CAUTION When installing hydraulic components performing diagnostics maintenance or routine service ensure precautions are taken to prevent any fo...

Page 16: ...able connections remain the same Fitting Part Number Port Fitting 6 JIC M to 10 SAE O Ring M Straight Adapter 333 0012 106 A B Fitting 6 JIC M F 90 Swivel Elbow 333 0012 042 A B Fitting 4 JIC M to 6 SAE O Ring M Straight Adapter 333 0012 044 LSPV LS STEER Fitting 4 JIC M F 90 Swivel Elbow 333 0012 154 LSPV Fitting 10 JIC M to 8 SAE O Ring M Straight Adapter 333 0012 110 P T Fitting 10 JIC M F 90 S...

Page 17: ...the valve mounting bracket using four 5 16 18 x 7 8 hex bolts P N 311 0052 104 and four 5 16 lock washers P N 313 1000 019 3 Remove the top bolt from the machine s catwalk 4 Align the lip of the valve mounting bracket with the hole in the catwalk and the adjacent hole in the machine s frame 5 Install the valve mounting bracket on the machine using the machine s bolt that was removed in step 2 and ...

Page 18: ...EERING HOSES FIGURE 4 Steering Orbital Location 1 Locate the machine s steering orbital under the hood just in front of the cab FIGURE 5 Left Steering Port on Steering Orbital 2 Remove the cap from the tee fitting installed in the left steering port upper right corner of the steering orbital Left Steering Port ...

Page 19: ... Install the straight end of the supplied hydraulic hose P N 214 1000 780 on the open port of the tee fitting FIGURE 7 Left Steering Hose Installed on Steering Valve 4 Connect the 90 end of the installed hydraulic hose to the fitting installed in Port A of the steering valve P N 334 0003 088 Machine s Left Steering Hose Installed Left Steering Hose P N 214 1000 780 ...

Page 20: ...tee fitting installed in the right steering port lower right corner of the steering orbital FIGURE 9 Right Steering Hose Installed on Steering Orbital 6 Install the straight end of the supplied hydraulic hose P N 214 1000 780 in the open port if the tee fitting Right Steering Port Machine s Right Steering Hose Installed Right Steering Hose P N 214 1000 780 ...

Page 21: ...fitting installed in Port B of the steering valve INSTALL THE PRESSURE AND TANK HOSES FIGURE 11 Pressure Hose Installed on Steering Orbital 1 Remove the cap from the tee fitting installed in the pressure port lower left corner of the steering orbital 2 Install the 90 end of the supplied hydraulic hose P N 214 1000 638 in the open port of the tee fitting Installed Pressure Hose P N 214 1000 638 Mac...

Page 22: ...Tank Hose Installed on Steering Orbital 4 Remove the cap from the tee fitting installed in the pressure port upper left corner of the steering orbital 5 Install the 12 JIC end of the supplied hydraulic hose P N 214 1000 959 in the open port of the tee fitting FIGURE 14 Tank Hose Installed on Steering Valve 6 Connect the 10 JIC end of the installed hydraulic hose to the fitting installed in Port T ...

Page 23: ...de of the steering orbital FIGURE 15 LSPV Connection on Steering Valve 2 Connect the machine s load sense hose to the fitting installed in Port LSPV of the steering valve FIGURE 16 Load Sense Hose Installed on Steering Orbital 3 Install the straight end of the supplied hydraulic hose P N 214 1000 958 on the open load sense port on the steering orbital Installed Load Sense Hose P N 214 1000 958 ...

Page 24: ...turi LS RS1 HDU Installation Manual FIGURE 17 LS STEER Connection on Steering Valve 4 Connect the 90 end of the installed hydraulic hose to the fitting installed in Port LS STEER of the steering valve LS STEER Connection on Side of Steering Valve ...

Page 25: ...Hydraulic System Installation Hydraulic Diagram 21 HYDRAULIC SYSTEM INSTALLATION HYDRAULIC DIAGRAM ...

Page 26: ...CHAPTER 3 22 RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 27: ...r is installed later in the procedure INSTALL THE WAS 1 Park the machine on a level surface with the wheels pointing straight forward 2 Remove the nuts and clamp from the 3 x 3 8 16 U bolt clamp 3 Install the U bolt clamp on the base end of the left steering cylinder positioning the U bolt so that the threaded ends point toward the front of the machine FIGURE 2 U Bolt Pointing to Front of Machine ...

Page 28: ...the rod end of the left steering cylinder so the threaded ends of the U bolt point up FIGURE 4 U Bolt on Left Steering Cylinder 8 Use the provided hardware U bolt 3 8 long spacers and 5 16 washers to install the WAS Rod mounting bracket 9 Use the provided M10 x 60mm bolt M10 lock nut and 3 4 spacer to install the WAS rod end of the WAS rod mounting bracket in the middle hole of the WAS rod mountin...

Page 29: ...mble the WAS 25 WHEEL ANGLE SENSOR INSTALLATION FIGURE 5 WAS Rod Mounting Bracket Installation 10 Turn the machine s wheels to the left and right locks to ensure the sensor is not over compressed or extended 11 Tighten all mounting hardware ...

Page 30: ...CHAPTER 4 26 RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 31: ...LATION RS1 INSTALLATION 1 Install the RS1 mounting bracket to the suppled RS1 using the supplied 1 4 20 hardware FIGURE 1 RS1 Mounting Bracket 2 Use the provided 5 16 18 lock nuts to assemble the RS1 latch bracket on the cab mounting bracket FIGURE 2 RS1 Secured to Cab Mounting Bracket ...

Page 32: ...ting location on the cab roof FIGURE 3 RS1 Mounting Location on Roof 4 Remove the machine plate from the top of the roof NOTE The plate is no longer needed 5 Install the RS1 latch plate on the roof using the machine s fasteners FIGURE 4 Bracket Installed on Roof 6 Install the RS1 on the RS1 latch bracket ...

Page 33: ...TE It may be necessary to adjust the latch in order to secure the RS1 unit CAB COMPONENT INSTALLATION 1 Use the provided 1 4 20 flanged nuts to install the HDU on the HDU mounting plate FIGURE 6 HDU Installed on Mounting Plate 2 Identify the HDU mounting location on the floor of the cab on the right side of the machine ...

Page 34: ... HDU Mounting Location 3 Use the provided machine hardware to mount the HDU mounting bracket on the floor with the connectors facing the seat FIGURE 8 Installed HDU INSTALL THE MASTER SWITCH 1 Use the provided hardware to install the Master Switch P N 063 0173 961 in the provided enclosure ...

Page 35: ...er Switch in Enclosure 2 Install the master switch in a convenient location using either self tapping screws or double sided tape not provided FIGURE 10 Installed Master Switch INSTALL SYSTEM CABLES HDU CABLE 1 Identify the HDU cable P N 115 4010 092 2 Remove the right rear cover off the machine ...

Page 36: ...S Venturi LS RS1 HDU Installation Manual FIGURE 11 Right Rear Cab Access 3 Remove the bulkhead connector labeled RAVEN and pull it into the cab FIGURE 12 Raven Connector 4 Plug the mating connector of the HDU cable to the bulkhead in the cab ...

Page 37: ...PONENT INSTALLATION FIGURE 13 HDU Cable Connection in the Cab 5 Install the other end of the bulkhead connector on the HDU cable into the machine s rear panel FIGURE 14 Bulkhead Connection 6 Route and connect the gray 12 pin connector on the HDU cable to the HDU ...

Page 38: ...he HDU Switch Cable P N 115 4010 028 2 Connect the 8 pin plug on the HDU switch cable to the receptacle on the HDU cable 3 Connect the 4pin Master connector on the HDU switch cable into the master switch FIGURE 16 Master Cable Connected 4 Connect the 2 pin Engage connector on the HDU switch cable to the machine s mating connector labeled RS1 HDU ...

Page 39: ...re not used for this installation Zip tie the two cables together and place in a convenient location VALVE CABLE 1 Identify the HDU Valve cable P N 115 4010 044 2 Connect the 12 pin connector on the HDU valve cable to the mating connector on the HDU FIGURE 18 12 Pin HDU Connection 3 Connect the 2 pin connector on the HDU valve cable into the mating connector on the HDU cable ...

Page 40: ...nector on the HDU Valve Cable 4 Route the HDU valve cable outside of the cab using the circular hole in the cab floor FIGURE 20 Feeding HDU Cable out of Cab 5 Route the HDU valve cable to the steering valve 6 Plug the 3 pin connector into the pressure transducer and the 4 pin connector into the valve ...

Page 41: ...ions 7 Route and connect the WAS connector on the HDU valve cable to the WAS FIGURE 22 WAS Cable Connected to WAS RS1 CABLE 1 Identify the RS1 Cable P N 115 4010 068 2 Connect the round bulkhead connector to the mating connector on the HDU cable that was installed in the rear of the machine ...

Page 42: ...lation Manual FIGURE 23 Bulkhead Connector to HDU Cable 3 Connect the end of the RS1 cable to the machine s mating connector FIGURE 24 RS1 Connected to Machine s Mating Connector 4 Route the 12 pin connector up to the RS1 Secure the cable with zip ties and cable clamps ...

Page 43: ...S1 cable will not be used Leave the dust cap on the connector NOTE If an ISO bed is on the machine remove the terminator on the RS1 cable and plug the terminator connector into the provided dust cap If an ISO bed is not being utilized leave the terminator on the cable ROUTINE OPERATION Locate and identify the machine s master switch on the control panel and the resume switch on the joystick as the...

Page 44: ...HDU Installation Manual FIGURE 27 Resume Switch Location Refer to the Raven RS1 Guidance and Steering Calibration and Operation Manual P N 016 4010 001 for instructions on calibrating the RS1 system adjusting system settings and system operation Master Resume ...

Page 45: ...Cab Component Installation System Diagrams 41 CAB COMPONENT INSTALLATION SYSTEM DIAGRAMS ...

Page 46: ...CHAPTER 5 42 RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 47: ...PENDIXAKITS LISTS KITS The following kits are included in this appendix TABLE 1 RS1 HDU Kits Description Kit Number Kit WAS RBR 117 0192 053 Kit Hydraulic PVG Dynamic Load Sense 117 0199 126 Kit HDU RBR Vector 117 5035 002 ...

Page 48: ...EVENT DAMAGE DURING SHIPPING FOR LABEL CONTENTS REFER TO LABEL SPEC 004 0159 001 SECTION 1 1A NOTES RAVEN INDUSTRIES INC SIOUX FALLS SD 57104 THIS KIT TO CONTAIN THE FOLLOWING ITEMS LISTED BELOW REVISIONS REV A B B1 DESCRIPTION INITIAL RELEASE PER ECO 31959 REVISED PER ECO E32080 REVISED PER ECO E32171 LPP 10 09 18 LPP APPR DATE B1 B1 B1 BOX SHIPPING BRACKET WAS RBR SENSOR LINEAR NON CONTACT 300MM...

Page 49: ...AGED ACCORDING TO RAVEN SPEC 013 0159 016 SECTIONS A AND B TITLE CODE IDENT NO SIZE M Metric 14979 A DRAWN JJP 7 25 12 SCALE NA CAN BE SUPPLIED BY ANY MANUFACTURER VENDOR MEETING SPECIFICATIONS OUTLINED ON THIS PRINT AND WITH ENGINEERING APPROVAL REVISED PER ECO E20094 REVISED PER ECO E20265 OVERALL LENGTH 42 44 46 CUSTOMER APPROVAL REVISIONS THIS KIT TO CONTAIN THE FOLLOWING ITEMS LISTED BELOW DE...

Page 50: ...E SCREW CSK 1 4 20 UNC x 0 50 BOLT 5 16 18 UNC x 0 88 LG BOLT HEX 3 8 16 UNC x 0 25 LG NUT FLANGED LOCK 1 4 20 UNC APPR DATE BOX SHIPPING LABELED BOX 1 OF 2 SHEET WARRANTTY HELP 016 5035 002 ECU HYDRAULIC DRIVER UNIT ASSEMBLY MASTER SWITCH RS1 BRACKET UNIVERSAL HYD MTG PART A BRACKET FIXED MOUNT RS1 BRACKET NODE MOUNTING HDU GENERIC RBR BASE BRACKET CABLE HDU CAB SWITCH BREAKOUT WITH MASTER PROPRI...

Page 51: ...APPENDIX A 44 RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 52: ...stalling Fittings in the SmarTrax Valve 12 Installing Left and Right Steering Hoses 14 Installing Load Sense Hoses 19 Installing Pressure and Tank Hoses 17 I Introduction Kit Contents 7 Preparing for Installation 5 Point of Reference 6 Recommendations 6 Updates 6 K Kit Contents 6 M Mount the Steering Valve 13 R RS1 Installation 27 ...

Page 53: ...Index 46 RBR Enterprise Vector 300 LS Venturi LS RS1 HDU Installation Manual ...

Page 54: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Page 55: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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