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CHAPTER 3

42

Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers

FIGURE 36. Outer Boom Fold 2 Example for 7-Section (135’) Boom

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Summary of Contents for Case IH 50 Series

Page 1: ...Copyright 2022 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers 016 0171 727 Rev A 4 2022 E41531...

Page 2: ...ven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and sate...

Page 3: ...11 Overview 11 Assemble and Mount the Return and Throttling Valve 12 Plumb the Drain and Tank Return 14 Center Boom Sections 17 Boom Plumbing 21 Boom Plumbing for 5 Section 90 22 Boom Plumbing for 6 S...

Page 4: ...Table of Contents ii Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers...

Page 5: ...erve the following safety measures when operating the implement after installing this Raven system Do not operate this Raven system or any agricultural equipment while under the influence of alcohol o...

Page 6: ...ructions for chemical mixing handling and disposal Avoid direct contact with agricultural chemicals or inhaling chemical dust or spray particulate Seek immediate medical attention if symptoms of illne...

Page 7: ...e surfaces and sharp edges such as sheared or flame cut corners fastener threads or cap screw heads hose clamp ends etc Avoid areas where the operator or service personnel might step or use as a grab...

Page 8: ...components Harnessing should be protected or shielded if routing requires the hose to be exposed to conditions beyond harnessing component specifications Avoid routing harnesses in areas where damage...

Page 9: ...raying and NCVs are off the electric return valve opens fully The main pump circulates the spray liquid from the main tank through the existing supply plumbing to the section valves Section valves act...

Page 10: ...the season or when moving the boom recirculation system to another machine Visually inspect the system for any damage including cracked or broken fittings worn or pinched hoses corrosion around electr...

Page 11: ...BRACKET CASE PATRIOT 50 SERIES BOOM RECIRC RETURN M BRACKET CASE PATRIOT 50 SERIES BOOM RECIRC CENTER RA WASHER FLAT STEEL 1 4 CLASS V HEX BOLT ISO4014 M10X1 5 30MM 10 9 STEEL CLASS V ENVELOPE PLASTI...

Page 12: ...1 OF 1 BOOM FLANGE FITTINGS 100 CABLE TIE STRAP 14 1 4 25 CABLE TIE STRAP 36 20 M100 X 1 1 4 HB 12 M100 X M100 90 ELBOW 4 M100 X M100 45 ELBOW 20 M100 X M100 COUPLING 5 M100 X M100 X M100 TEE 60 FLAN...

Page 13: ...s to provide us with feedback on this manual Your feedback will help shape the future of our product documentation and the overall service we provide We appreciate the opportunity to see ourselves as...

Page 14: ...CHAPTER 2 10 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers...

Page 15: ...protectors where sharp edges contact hoses Hose lengths shown are for reference only Ensure hoses are routed to prevent interference pinching or stretching while folding or unfolding the booms Added o...

Page 16: ...page 12 2 Mount the throttling valve to the center rack mounting bracket P N 107 0172 753 using two U bolts with 1 4 washer and 1 4 lock nuts 3 Loop the U bolts over the center M200 tee and secure to...

Page 17: ...Installation Assemble and Mount the Return and Throttling Valve 13 INSTALLATION FIGURE 3 Center Rack Return Bracket Mounting Location 4 Bolt Mount Location...

Page 18: ...Case IH 50 Series Patriot Sprayers PLUMB THE DRAIN AND TANK RETURN FIGURE 4 Tank and Drain Recirculation Plumbing Diagram Existing Machine Parts Main Product Tank From Center Rack Drain Reclaim From E...

Page 19: ...sent NOTE If installing the check valve pay close attention to the arrow for liquid to flow from the eductor to the tank and block return flow from the boom FIGURE 5 Tank Top Hose Barb Outlet NOTE Edu...

Page 20: ...ot Sprayers FIGURE 6 Route Return Valve to Drain Valve 7 Route the 1 25 boom hose from the drain tee back to the electric valve on the center rack by following the product supply hose along the side o...

Page 21: ...tube end threaded adapters where indicated For hose to hose barb connections use two hose clamps that are oriented in opposite tightening directions to secure the hose to the hose barb fitting only on...

Page 22: ...ching boom width and section configuration FIGURE 8 Center Boom Plumbing for 5 Section 90 and 7 Section 120 132 135 Boom Configurations From Inner Section From Inner Section To Tank Drain Return and T...

Page 23: ...tions 19 INSTALLATION FIGURE 9 Center Boom Section Plumbing Example for 5 Section and 7 Section Boom FIGURE 10 Center Boom Section Plumbing Example for 5 Section and 7 Section Boom Hose Routing Over F...

Page 24: ...d Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 11 Center Boom Plumbing for 6 Section 90 and 100 Boom Configurations Existing Machine Parts From Section 4 From Section 3 To Tank Drain...

Page 25: ...new the hose by following the existing hose plumbing Orient all fittings and hoses to avoid moving parts pinch points and hose kinks Use the provided p clamps hose guard and zip ties to secure the hos...

Page 26: ...Operation Manual for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 5 SECTION 90 FIGURE 12 Inner Boom Plumbing for 5 Section 90 Boom Configurations Existing Machine Parts Fold 1 Fold 2 Section...

Page 27: ...tion Boom Plumbing 23 INSTALLATION FIGURE 13 Outer Boom and Breakaway Plumbing for 5 Section 90 Boom Configurations Existing Machine Parts Fold 2 Section Valve 1 5 To Section 2 5 1 5 Outer Tip 1 5 Bre...

Page 28: ...for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 6 SECTION 90 AND 100 FIGURE 14 Inner Boom Plumbing for 6 Section 90 and 100 Boom Configurations Existing Machine Parts Section Valve 3 4 To Ce...

Page 29: ...ng 25 INSTALLATION FIGURE 15 Outer Boom and Breakaway Plumbing for 6 Section 90 and 100 Boom Configurations Section Valve 1 6 Fold 2 1 6 To Section 2 5 Outer Tip Break Away 1 6 1 6 Existing Machine Pa...

Page 30: ...Operation Manual for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 7 SECTION 120 FIGURE 16 Inner Boom Plumbing for 7 Section 120 Boom Configurations Fold 1 Fold 2 Section Valve 3 5 To Center 3...

Page 31: ...Installation Boom Plumbing 27 INSTALLATION FIGURE 17 Inner Boom Plumbing Example for 7 Section 120 Boom...

Page 32: ...n Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 18 Mid Boom Plumbing for 7 Section 120 Boom Configurations Fold 2 Fold 3 Section Valve 2 6 To Inner From Section 2 6 2...

Page 33: ...Installation Boom Plumbing 29 INSTALLATION FIGURE 19 Mid Boom Plumbing Example for 7 Section 120 Boom...

Page 34: ...eration Manual for Case IH 50 Series Patriot Sprayers FIGURE 20 Outer Boom and Breakaway Plumbing for 7 Section 120 Boom Configurations Section Valve 1 7 Fold 3 To Section 2 5 Outer Tip Break Away 1 7...

Page 35: ...Installation Boom Plumbing 31 INSTALLATION FIGURE 21 Outer Boom Section Valve Plumbing Example for 7 Section 120 Boom FIGURE 22 Breakaway Tip and Protection Shield Example for 7 Section 120 Boom1...

Page 36: ...nual for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 7 SECTION 132 FIGURE 23 Inner Boom Plumbing for 7 Section 132 Boom Configurations Previous Feed Point Section Valve 3 5 Fold 1 Fold 2 From...

Page 37: ...Installation Boom Plumbing 33 INSTALLATION FIGURE 24 Outer Boom Plumbing for 7 Section 132 Boom Configurations Existing Machine Parts Section Valve 2 6 From Section 1 7 2 6 To Section 3 5 2 6 2 6 1 7...

Page 38: ...CHAPTER 3 34 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 25 Outer Boom Plumbing Example for 7 Section 132 Boom...

Page 39: ...Plumbing 35 INSTALLATION FIGURE 26 Outer and Breakaway Boom Plumbing for 7 Section 132 Boom Configurations Section Valve 1 7 Outer Tip Break Away 1 7 Previous Feed Point 1 7 1 7 Existing Machine Part...

Page 40: ...al for Case IH 50 Series Patriot Sprayers BOOM PLUMBING FOR 7 SECTION 135 FIGURE 27 Inner Boom Plumbing for 7 Section 135 Boom Configurations 3 5 Existing Machine Parts From Section 2 6 Fold 2 To Cent...

Page 41: ...n Boom Plumbing 37 INSTALLATION FIGURE 28 Inner Boom Fold 2 Example for 7 Section 135 Boom FIGURE 29 Inner Boom Coupling Example for 7 Section 135 Boom FIGURE 30 Inner Boom Fold 1 Example for 7 Sectio...

Page 42: ...CHAPTER 3 38 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 31 Inner Boom Feed Example for 7 Section 135 Boom...

Page 43: ...Installation Boom Plumbing 39 INSTALLATION FIGURE 32 Outer Boom Plumbing for 7 Section 135 Boom Configurations Section Valve 2 6 From Section 1 7 2 6 To Section 3 5 2 6 2 6 Existing Machine Parts...

Page 44: ...oom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 33 Outer Boom Section Valve Example for 7 Section 135 Boom FIGURE 34 Outer Boom Feed Example for 7 Sec...

Page 45: ...truss rib where the boom spot light is mounted NOTE The boom spot may have to be moved to the other mounting holes on the rib 4 Reuse the boom tube clamp to mount the M100 coupling to the bracket 5 U...

Page 46: ...CHAPTER 3 42 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 36 Outer Boom Fold 2 Example for 7 Section 135 Boom...

Page 47: ...43 INSTALLATION FIGURE 37 Outer and Breakaway Boom Plumbing for 7 Section 135 Boom Configurations Section Valve 1 7 Outer Tip Break Away 1 7 Previous Feed Point 1 7 1 7 To Section 2 6 Existing Machin...

Page 48: ...n and Operation Manual for Case IH 50 Series Patriot Sprayers FIGURE 38 Boom Tip Example for 7 Section 135 Boom FIGURE 39 Breakaway Outer Boom Tip Example for 7 Section 135 Boom FIGURE 40 Breakaway In...

Page 49: ...ne hardware Set it aside as it will be reused to mount the tip protector bracket 3 Utilize the existing machine hardware to mount the left and right tip protector brackets to the boom structure The ra...

Page 50: ...INDICATE NEW COMPONENTS 2 GRAY LINES INDICATE EXISTING COMPONENTS EXISTING AIM COMMAND FLEX II ELECTRONIC RETURN VALVE 334 0001 081 SHEET 1 OF 4 SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 6 SECTI...

Page 51: ...GRAY LINES INDICATE EXISTING COMPONENTS EXISTING AIM COMMAND FLEX II ELECTRONIC RETURN VALVE 334 0001 081 SHEET 2 OF 4 SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 6 THROTTLING VALVE PRODUCT PUMP...

Page 52: ...ATE NEW COMPONENTS 2 GRAY LINES INDICATE EXISTING COMPONENTS SHEET 3 OF 4 PLUMBING COMPONENTS 5 SECTION TANK SECTION 4 EXISTING AIM COMMAND FLEX II ELECTRONIC RETURN VALVE 334 0001 081 SECTION 1 SECTI...

Page 53: ...M RECIRC ADAPTER RCM AIM COMMAND FLEX II PN 115 2500 040 ELECTRONIC COMPONENTS ELECTRONIC RETURN VALVE PN 334 0001 081 INCLUDED IN BOOM RECIRCULATION KIT KIT PN 117 2005 059 NOTES 1 NOT ALL CHASIS AND...

Page 54: ...CHAPTER 3 50 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers...

Page 55: ...oom recirculation features Once confirmed the Boom Recirculation softkey will be displayed on the Home page 6 Enable the Auto Recirculate feature to allow the system to automatically initiate the reci...

Page 56: ...The following conditions are required to initiate the boom recirculation feature Confirm that the Boom Recirculation feature is enabled Review Enable Main Product Recirculation section on page 51 Ens...

Page 57: ...inue to monitor the main flow meter to ensure product is circulating If the product recirculation is less than the low limit of the flow meter the system will display an alert but recirculation will c...

Page 58: ...CHAPTER 4 54 Boom Recirculation Installation and Operation Manual for Case IH 50 Series Patriot Sprayers...

Page 59: ...product or any component of the product found to be defective during the warranty period Replacement will be made with a new or remanufactured product or component Standard return freight will be pai...

Page 60: ......

Page 61: ...Raven Industries Applied Technology division This Extended Warranty coverage applies only to the original owner and is non transferable HOW CAN I GET SERVICE Bring the defective part and proof of pur...

Page 62: ...s Damages caused by normal wear and tear misuse abuse neglect accident improper installation and maintenance are not covered by this warranty Worn Chafed hoses and cables Items in contact with fluids...

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