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Raven 053-0159-015 Installation Manual Download Page 19

3

016-5035-038 Rev. A

15

HYDRAULIC SYSTEM INSTALLATION

INSTALL FITTINGS IN THE DUAL POCI VALVE

Before mounting the dual POCI valve (P/N 334-0003-099) on the machine, install the proper fittings in the valve. 

This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to 

Figure 2 and the table below to install fittings on the dual POCI valve.

FIGURE 2. Fittings Installed on Dual POCI Valve

TABLE 2. Dual POCI Valve Fitting Installation

Fitting

Part Number

Port

Fitting - -8 SAE O-Ring (M) to -6 ORFS (M) Straight Adapter

333-0012-199

A, B, A1, B1, 

A2, B2

Fitting - -6 ORFS 90° Swivel Elbow

333-0012-065

A2, B2

Fitting - -4 SAE O-Ring Plug

333-0012-051

PS2, T2, LS1

Fitting - -Pressure Transducer

442-0000-086

PS

Summary of Contents for 053-0159-015

Page 1: ...Copyright 2019 TC1 HDU Installation Manual for Kubota M5 Series Non Steer Ready 016 5035 038 Rev A 1 2020 E34163 ...

Page 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Page 3: ...tings in the Dual POCI Valve 15 Mount the Hydraulic Steering and Dual POCI Valves 16 Dual POCI to Steering Valve Lines 19 Install the Pressure Excess Flow and Tank Lines 20 Equipment without Loader 20 Equipment with Loader 22 Install the Left and Right Steering Hoses 24 Hydraulic Diagram 26 Chapter 4 Cab Component and Sensor Installation 27 Install Wheel Angle Sensor 27 Wheel Angle Sensor Brackets...

Page 4: ...Table of Contents ii TC1 HDU Installation Manual for Kubota M5 Series Non Steer Ready ...

Page 5: ...achine after installing TC1 HDU observe the following safety measures Be alert and aware of surroundings Do not operate TC1 HDU or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position or a safe working distance away from the booms at all times when TC1 HDU is engaged Disable TC1 HDU when exiting from the operator s seat and machi...

Page 6: ... materials that are able to bypass the hydraulic filtration system will reduce performance and possibly damage the TC1 HDU hydraulic valve INSTRUCTIONS FOR HOSE ROUTING The word hose is used to mean all flexible fluid carrying components Follow existing hoses as much as possible and use these guidelines Hoses should not contact or be attached to Components with high vibration forces Components car...

Page 7: ...rsion in water and oil Tree limbs brush and debris Damage where service personnel or operators might step or use as a grab bar Damage when passing through metal structures High pressure wash ELECTRICAL GENERAL Always verify that the power leads are connected to the correct polarity as marked Reversing the power leads could cause severe damage to the equipment Ensure that the power cable is the las...

Page 8: ... operation Allow sufficient length for free movement without interference to prevent pulling pinching catching or rubbing especially in articulation and pivot points Clamp harnesses securely to force controlled movement to occur in the desired harness section Avoid sharp twisting or flexing of harnesses in short distances Connectors and splices should not be located in harness sections that move P...

Page 9: ...ORTANT SAFETY INFORMATION Remove visible surface water from components connections or seals using pressurized air or an aerosol electrical component cleaning agent allow components to dry completely before reconnecting cables ...

Page 10: ...CHAPTER 1 6 TC1 HDU Installation Manual for Kubota M5 Series Non Steer Ready ...

Page 11: ...est practices before installing or operating the TC1 HDU system for the first time at the start of the season or when moving the TC1 HDU system to another machine Ensure the hydraulic filters have been recently changed and there are no issues with the hydraulic system e g pump issues faulty hydraulic motors fine metal deposits in the hydraulic hoses etc Operate each of the hydraulic functions on t...

Page 12: ...Raven dealer At Raven Industries we strive to make your experience with our products as rewarding as possible One way to improve this experience is to provide us with feedback on this manual Your feedback will help shape the future of our product documentation and the overall service we provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on ...

Page 13: ... 217 6 1625 1 5 121 217 7 00 75 16 8 5 35 6685 36 6 8 8 27 0 75 725 9 9 8 27 0 75 725 0 6 72 3 1 6 7 66 0 6 7 0 67 5 56 12 8 8 62 7 2 63 67 5 1 9 9 5 8 60 575 23 1 17 5 9 9 8 32 1 227 6 7 7 5 8 67 5 1 8 27 0 0 5 7 1 5 8 5 5 7 8 27 0 0 5 7 1 5 8 5 211 725 8 27 0 0 5 7 6 1 5 02817 8 27 0 0 0 17 9 9 5 7 8 27 0 0 5 7 9 9 6833257 8 27 0 0 5 7 7 8 02817 8 27 0 0 5 7 1 5 8 5 7 8 27 0 0 ...

Page 14: ... 1 1 1 1 1 1 1 6 5 81 3 36 286 1 52 5 6 7 6 286 1 52 5 6 7 29 5 63 5 2 0 5 2 00 21 02817 6 1625 6 9 1 63 5 2 0 5 2 21 63 5 2 0 5 2 21 187 7 1 1 0 66 66 187 0 0 00 3 7 187 67 1 3 7 2 187 0 7 1 5 6 5 2 187 0 1 5 6 5 6 5 67 7 1 6 5 6 56 1 7 03 1 8 2 7 6 5 1 1 0 2 7 1 0 00 67 66 2 7 1 0 00 67 66 2 7 1 0 00 67 66 2 7 1 0 00 67 66 2 7 81 2 7 81 2 7 81 19 23 3 67 2 7 0 00 1 3 7 5 35 9 47 3 57 6 5 37 21 ...

Page 15: ... Steering Kit for Kubota M5 Series P N 117 0199 009 Rev A 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 633 633 0 47 3 57 6 5 37 21 3 57 25 1 0 72 0 25 1 0 72 0 2 0 72 25 1 0 72 0 25 1 0 72 0 675 7 7 0 0 25 1 3 8 6 0 2 0 72 1 7 1 6 1 5 8 26 6 ...

Page 16: ...CHAPTER 2 12 TC1 HDU Installation Manual for Kubota M5 Series Non Steer Ready ...

Page 17: ... or routine service When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the system may be extremely hot and under high pressure Tampering with hydraulic valves may cause serious injury or death and will void the warranty CAUTION When installing TC1 hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any fore...

Page 18: ...wing table to install the fittings in the appropriate ports of the hydraulic steering valve FIGURE 1 Fittings Installed in Hydraulic Steering Valve TABLE 1 Steering Valve Fitting Installation NOTICE The appearance of the TC1 hydraulic valve may vary slightly from the images contained in this manual However the fittings hose connections and cable connections remain the same Fitting Part Number Port...

Page 19: ...se connection process later in the procedure Refer to Figure 2 and the table below to install fittings on the dual POCI valve FIGURE 2 Fittings Installed on Dual POCI Valve TABLE 2 Dual POCI Valve Fitting Installation Fitting Part Number Port Fitting 8 SAE O Ring M to 6 ORFS M Straight Adapter 333 0012 199 A B A1 B1 A2 B2 Fitting 6 ORFS 90 Swivel Elbow 333 0012 065 A2 B2 Fitting 4 SAE O Ring Plug ...

Page 20: ... right side step for easier access to the hydraulic valve by removing the 4 bolts FIGURE 3 Remove Side Step 2 If the tractor is equipped with a loader remove the gray shield around the loader hydraulic valve FIGURE 4 Remove Hydraulic Valve Shield 3 Remove the black shield by removing two bolts shown in the figure Remove Shield Loader Valve ...

Page 21: ... Steering Valve Bracket Mounted 5 Partially thread the four 5 16 x0 75 bolts and four 5 16 washers into the steering valve P N 334 0003 090 6 Align the bolts with the notches lower the valve to align the bolts in the bottom notches and tighten the bolts to secure the steering valve to the valve bracket NOTE Make sure the washers are between the bolt head and bracket not between the bracket and val...

Page 22: ...racket 8 Install the valve support bracket P N 107 0172 661 to the cab support bracket using the supplied M12x35mm bolts 9 Using the included 3 8 x1 bolts washers and nuts secure the valve bracket to the valve support bracket 10 Mount the DPOCI P N 334 0003 099 to the valve support bracket using the 5 16 x3 bolts and nuts FIGURE 8 Dual POCI and Steering Valves Mounted ...

Page 23: ...E LINES 1 Using the supplied hoses P N 214 1001 215 connect port A on the steering valve to A1 on the dual POCI valve 2 Connect port B on the steering valve to port B1 on the dual POCI valve FIGURE 9 Hoses Connected to the Dual POCI and Steering Valve 3 Tighten the hose connections ...

Page 24: ...0 Machine Pressure Port and Machine Excess Flow Port 2 Connect the machine pressure port and the steering valve P port using the 214 1001 212 hose FIGURE 11 Machine Pressure Port and Steering Valve P Port 3 Connect the machine excess flow port and the steering valve EF port using the 214 1001 216 hose Machine Excess Flow Port Machine Pressure Port Machine Excess Flow Port Machine Pressure Port Hyd...

Page 25: ...URE 12 Machine Excess Flow Port and Steering Valve EF Port 4 Connect the machine tank port to the steering valve T port using the 214 1001 211 hose FIGURE 13 Machine Tank Port to the Steering Valve T Port Machine Excess Flow Port EF Port Steering Valve T Port ...

Page 26: ...onnections to the P and T ports are completed in the following steps 3 Trace this hose to the other end and disconnect from the machine P port 4 Disconnect this end of the hose and reconnect to the loader valve where the other end was originally connected FIGURE 15 Existing Pressure Hose Connected to Steering Valve 5 Connect the straight end of the hydraulic hose P N 214 1001 212 to the machine P ...

Page 27: ...FIGURE 17 Steering Valve Tank Port Connection 9 Connect the supplied 90 swivel elbow P N 333 0012 108 to the open branch of the tee fitting 10 Attach the straight end of the supplied hose P N 214 1001 211 to the elbow fitting and route to the T port on the steering valve 11 Tighten all hose connections on the steering valve and fittings and connections in the P T and EF lines Machine Pressure Port...

Page 28: ...o the supplied hoses P N 214 1001 214 4 Route these hoses toward the dual POCI valve NOTE Leave the dust caps on the opposite end of the supplied hoses until instructed to connect to the dual POCI valve to avoid dirt and debris from contaminating the hydraulic system 5 Connect the straight end of the supplied hoses P N 214 1001 213 to both ports of the machine orbital 6 Route the hose connected to...

Page 29: ...2 on the dual POCI valve FIGURE 20 Existing Steering Cylinder Lines Connected to Supplied Hoses 8 Reinstall the shield for the loader hydraulic valve and reinstall the right side step 9 Tighten all hose connections on the orbital and fittings and connections in the left and right steering lines NOTE Hose P N 214 1001 216 is included in the kit and is used only if the loader valve is removed or is ...

Page 30: ...CHAPTER 3 26 TC1 HDU Installation Manual for Kubota M5 Series Non Steer Ready HYDRAULIC DIAGRAM FIGURE 21 Hydraulic Steering Installation Diagram ...

Page 31: ...ing hydraulic cylinder shields on the front of the tractor FIGURE 1 Remove Cylinder Shields on Front Axle 2 Using bracket P N 107 0172 666 U Bolt P N 435 3003 059 and two 5 16 nuts install the cylinder bracket assembly on the cylinder rod end so the clamp sits in the groove on the gray rod end piece and face the bracket toward the front of the machine ...

Page 32: ...nstall the new right cylinder guard P N 107 0172 664 using the existing bolts from the old shield on the outside holes and using one M8x55mm bolt and one P N 104 1000 276 spacer to hold the inside of the bracket FIGURE 3 New Cylinder Shield 4 Repeat step 3 to install the new left cylinder guard P N 107 0172 663 ...

Page 33: ... the machine 4 On the cylinder end of the wheel angle sensor secure the sensor using the included M10x55mm bolt spacer P N 104 1000 277 and nut FIGURE 5 Cylinder End of the Wheel Angle Sensor Mounted 5 On the sensor end of the wheel angle sensor place a washer on either side of the cylinder bracket with the nut on the front side of the sensor 6 Secure using the included M10x55mm bolt spacer P N 10...

Page 34: ...e Sensor Mounted 7 Install the connector bracket P N 107 0172 665 between the two cylinder guards using the included 5 16 x0 75 bolts washers and nuts NOTE The nut will be mounted to the front of the machine FIGURE 7 Cylinder End of the Wheel Angle Sensor Mounted Electrical Connector Connector Bracket Cylinder Guards ...

Page 35: ...ab FIGURE 8 ECU Bracket Mounting Location 2 Secure the cab bracket P N 107 0172 662 to the floor using the existing bolts removed in the previous step and the included M5 bolt 3 Secure the HDU P N 063 0173 887 and the TC1 P N 063 0174 070 ECUs to the bracket with the studs and included washers and 1 4 nuts FIGURE 9 TC1 and HDU ECUs Installed TC1 HDU M5 Bolt ...

Page 36: ... 152 into the TC1 2 Connect the two 12 pin connectors labeled HDU on the TC1 cable P N 115 4010 154 into the HDU FIGURE 10 TC1 Cable Connection 3 Locate the universal power connection in the right rear of the cab Connect the mating connector labeled PWR FIGURE 11 Power Terminal Location 4 Locate the round connector labeled Field Computer Connect to appropriate field computer harness TC1 HDU ...

Page 37: ... Computer Connections 5 Locate the 8 pin connector labeled CAB SWITCH HARNESS on the Tractor Harness cable P N 115 4010 152 previously installed FIGURE 13 Cab Switch Harness Connection 6 Connect mating connector on HDU Cab Switch Breakout Cable P N 115 4010 028 to the CAB SWITCH HARNESS connection ...

Page 38: ... Foot Switch Connection 2 Select a suitable location for the foot switch P N 063 0172 470 to be mounted NOTE The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal 3 Using the holes in the foot switch as a template drill holes in the floor of the cab 4 Secure the foot switch to the floor by installing the supplied screws in e...

Page 39: ...n OUTSIDE OF CAB NOTE On the HDU Cable P N 115 4010 152 the connector labeled Serial GPS has the following pinouts A GPS TX B GPS RX C GPS GND On the same HDU Cable P N 115 4010 152 the connector labeled GPS PWR has the following pinouts 1 12V Switched Power 2 Ground A serial connection to a GPS receiver needs to be connected 1 Locate the 12 pin and 4 pin connectors on the Valve Harness Cable P N ...

Page 40: ... mounted below the side step below the front right corner of the cab 4 Connect the VALVE connector to the mating port on the steering valve FIGURE 17 Valve Harness Connected to the Hydraulic Steering Valve 5 Connect the 3 pin connector labeled PSI to the pressure transducer on the dual POCI valve Cab Access Point Valve Harness and HDU Cable Connections VALVE Connector ...

Page 41: ...10 032 to the wheel angle sensor and route along existing wiring on the left hand side of the hood toward the machine cab NOTE Be sure to allow slack in the cable when tying the cable down for the front axle to articulate over terrain FIGURE 19 Wheel Angle Sensor Cable Routing 8 Follow the cable harness to the front axle of the tractor on the left side like pictured and plug in the connector on th...

Page 42: ...CHAPTER 4 38 TC1 HDU Installation Manual for Kubota M5 Series Non Steer Ready FIGURE 20 Valve Harness Wiring Diagram P N 054 5035 005 Rev A ...

Page 43: ... lines of the hydraulic system If air pockets are present the wheels may not move consistently when the steering wheel is turned 4 Continue turning the wheels until they move steadily and smoothly when the steering wheel is turned NOTE If there are issues with the system turn off the machine and correct them immediately For additional assistance refer to the TC1 Calibration and Operation Manual P ...

Page 44: ...CHAPTER 5 40 TC1 HDU Installation Manual for Kubota M5 Series Non Steer Ready ...

Page 45: ...Installing the Pressure and Tank Hoses 20 Mounting the Hydraulic Steering and Dual POCI Valves 16 I Important Safety Information Electrical Safety 3 General 3 Instructions for Wire Routing 3 Hydraulic Safety 2 General 2 Instructions for Hose Routing 2 Introduction Kit Contents 8 Preparing or Installation 7 Point of Reference 8 Recommendations 7 Tools Needed 8 Updates 8 K Kit Contents 8 P Preparing...

Page 46: ...Index 42 TC1 HDU Installation Manual for Kubota M5 Series Non Steer Ready ...

Page 47: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Page 48: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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