background image

 

Installation & Operating Manual /DISC-O-FLEX/RLM,RLMK

 

RATHI TRANSPOWER  PVT.LTD. Gaia Apex,S No 33/2D,Viman Nagar

                                                                       R-II-D-03/02-09/20 

                                                                                 

 

Pune, 411014                                                                                                                   

 

Page 6

 of  15

 

GO TO INDEX

 

Table 3 : Misalignment & Tightening Torque

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 Gap ‘G’ in above table is given when angular and axial misalignments are zero. 

 

# SPAN = DBSE – G 

 

For RLMK Couplings, parallel misalignment is zero. 

3.4

 

Final Assembly 

 

 

RLM/RLMK couplings are supplied with fully assembled condition with tightened 
cleveloc nuts(7) at RTPL to specified tightening torque (Table 3). 

 

Ensure hubs have been mounted as shown in fig.4,to maintain correct DBSE . 

3.4.1

 

RLM  

 

Support the center spacer between two hubs and ensure small holes of spacer flange 
will be in line with the large holes of the hub. 

 

Insert Allen head bolts with sleeves from hub side, first through the large holes and 
then small holes by holding blade pack assembly between hubs & center spacer. 

3.4.2

 

RLMK 

 

The large holes of Hub-II should be in line with the small holes of Hub-I 

 

Insert coupling bolts from driven hub side through small hole and small length sleeves 
from driving side. 

 

Insert coupling bolts with long sleeves through the large holes of driven hub  

 

To avoid  loosening of nut, apply thread  locker,  loctite 270 solution  on threads before 
tightening the bolts 

 

Tighten the cleveoc nut with to the required tightening torques given in table 3. 

 

Follow the same procedure from other side also for RLM.  

 

Measure gap ‘G’ mentioned in table 2 , which should be equal throughout on both sides. 

 

Customer must provide required safety guards, RTPL does not supply safety guards or 
shields.

 

 

PERMISSIBLE MAXIMUM  MISALIGNMENTS

 

TIGHTENING TORQUE  

Coupling  

Size 

Angular (X) 

Axial 

(± mm) 

Parallel 

(mm/mm) 

SPAN) # (P) 

* GAP ‘G’  

(mm) 

Coupling bolt 

Degree per 

blade assly. 

Total 

Indicated 

Reading  

(TIR)  (mm) 

Size 

Value 

(Nm) 

10 

0.75° 

0.5 

0.013 

6.5 

M6 

10 

35 

6.5 

M6 

10 

95 

1.5 

M8 

23 

170 

9.5 

M10 

46 

220 

12 

M12 

80 

400 

13 

M14 

129 

520 

2.8 

14.4 

M16 

150 

1000 

16.2 

M18 

205 

1300 

19.5 

M20 

285 

2000 

21.5 

M22 

380 

2500 

23.5 

M24 

400 

Summary of Contents for DISC-O-FLEX RLM

Page 1: ...RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 INDIA Installation Operating Manual IOM DISC O FLEX Coupling RLM RLMK Series...

Page 2: ...neral Guidelines 02 2 Before installation information 02 3 Installation Information 03 3 1 Hub Mounting 03 3 2 Shaft Alignment 05 3 3 Final Assembly 06 4 Disassembly Replacement 07 5 Safety General Ha...

Page 3: ...provides detail information of the design and connected equipments Symbol description Caution person may get injured Damage the product Pay attention Potentially explosive warning 2 Before installatio...

Page 4: ...er Finish bore strictly done within specified limit H7 Js9 Keyway must be done between two adjacent holes Provide set screw at distance L L LTB 2 3 2 Hub Mounting 3 2 1 Clean protective coatings lubri...

Page 5: ...shaft Immediately slide expanded hub over the shaft up to desired position Fig 3 Tighten the set screw with torque wrench 3 2 5 Taper Bore Fig 5 Slid the hub over the shaft without inserting key up to...

Page 6: ...f maximum misalignment Refer Table 3 Table 2 Method of misalignment Method Parallel Radial Angular 1 Using dial gauge Using dial gauge Clamp dial gauge on driven hub Note the reading at each quarter r...

Page 7: ...4 2 RLMK The large holes of Hub II should be in line with the small holes of Hub I Insert coupling bolts from driven hub side through small hole and small length sleeves from driving side Insert coup...

Page 8: ...hat the blades should not be under stresses due to external loads such as spacer weight Dismantle components by loosening coupling bolts 1 from hub Remove cleveloc nuts 7 bushing and blade pack 4 4 1...

Page 9: ...Check all the bolts are tightened as per torque specified in the manual or as specified in the GA drawing The supplied coupling may have to rotate at high speed it is most important to guard the area...

Page 10: ...r S D like distortion waviness is not detrimental to the operation of the unit Check the flexible elements by visual inspection for any signs of fatigue failure or cracking to the washer anchoring poi...

Page 11: ...Installation Operating Manual DISC O FLEX RLM RLMK RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 Page 10 of 15 Product Performance datasheet PPDS GO TO INDEX...

Page 12: ...Installation Operating Manual DISC O FLEX RLM RLMK RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 Page 11 of 15 GO TO INDEX...

Page 13: ...ture shaft bearing failure Excessive misalignments Check for loose base plate bolts Component thermal expansion Change in the assembly gap of the coupling Replace the Blades 2 Fatigue of Blades Torsio...

Page 14: ...ATEX marking for REM coupling will be given on outer surface or front side Fig 8 Element blade assembly will not be marked Example Fig 8 Marking example ATEX Punching sample 1 RATHI DISC O FLEX 120 R...

Page 15: ...Installation Operating Manual DISC O FLEX RLM RLMK RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 Page 14 of 15 GO TO INDEX 10 Declaration of Conformity...

Page 16: ...Installation Operating Manual DISC O FLEX RLM RLMK RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 Page 15 of 15 GO TO INDEX...

Reviews: