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RAPIDTOOL A Series, Troubleshooting Manual, Page: 1 / 13

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Summary of Contents for A Series

Page 1: ...8090 5999 sales rapidtool com au www rapidtool com au RapidTool Series A Rebar Tying Machine Troubleshooting Guide Contents Page Warning 2 Phone Diagnosis 3 General Issue 3 Issue with wire feed or wire cutting mechanism 3 Troubleshooting Guide 7 ...

Page 2: ...ustralia Pty Ltd 61 2 8090 5999 sales rapidtool com au www rapidtool com au Warning Ensure power is off and battery removed before performing service Do not use oil based lubricants to clean product as this may void warranty ...

Page 3: ...om au Phone Diagnosis General Issue Ensure all bolts on machine are tightened particularly around Machine Mouth needs to be in correct alignment Issue with wire feed or wire cutting mechanism 1 Remove wire and use air blow gun to clean wire feeding channel by firing air through wire feed Pipe ...

Page 4: ...stomer should be removing wire coil and cleaning the feeding gear brake gear and machine mouth areas after use with an air blow gun This includes using air blow gun to also clean wire feeding channel by firing air through wire feed Pipe as detailed above If issue is still not resolved 1 Open machine mouth ...

Page 5: ... Australia Pty Ltd 61 2 8090 5999 sales rapidtool com au www rapidtool com au 2 Remove and clean cutter and cutter section with a dry cloth or air blow gun 3 Check cutter and cutting mechanism parts and replace if damaged ...

Page 6: ...a g e RAPID TOOL Australia Pty Ltd 61 2 8090 5999 sales rapidtool com au www rapidtool com au 4 Reassemble cutter section ensure recess is in correct position below and securely replace machine mouth covers ...

Page 7: ... etc Continuous short beeps Battery is empty Confirm the battery is charged Perform normal charge One short beep Bad connection of twisting motor connecting wire or twisting motor is broken Check twisting motor connecting wire or twisting motor Reconnect the connecting wire or replace with new twisting motor Twister cannot go back to the initial state Seven short beeps repeated There is foreign su...

Page 8: ... the part of tie wire with a small bump Bad connection of feeding motor connecting wire or feeding motor is broken Check feeding motor connecting wire or feeding motor Reconnect the connecting wire or replace with new feeding motor 3 Binding wire draws a circle Curl is distordered and steps out of curl guide No sound emitted Wire by hitting reinforcing bars was repelled Check if wire hits reinforc...

Page 9: ...tic plate 326 and Route PWB unit 325 or check the wire K connection Remove the foreign substance between Magnetic plate 326 and Route PWB unit 325 or replace with new connecting wire K Tie wire is tangled on the twister Check the twister for tangled wire Remove tangled wire from the twister Four short beeps repeated Bad connection of twisting motor connecting wire or twisting motor is broken Check...

Page 10: ...eck the tension setting level Adjust the tension setting to a lower level Erroneous handling such as improper application of machine Confirm how to apply machine to reinforcing bars Adjust the tension setting to a lower level and ensure machine is held as per correct usage section below Works properly Continuous short beeps Low power remains in the battery pack Confirm the battery is fully charged...

Page 11: ...eration Always read understand and comply with safety instructions Section 2 before use Battery Saving Function The machine is equipped with a battery saving function and will automatically shut down after 10 minutes of no use Tie Tension Settings Use the adjusting knob to set tie tension at desire level 1 min tension 10 max tension Loading Wire Coil Warning Ensure trigger lock is on power is swit...

Page 12: ...uctions for loading wire coil 5 Perform a test tie to check if the tie tension of set correctly Wire Pipe Reel stay Reel stopper 6 Make sure that the wire is tight and firm Prevent the wire from curling up behind the wire coil This may cause a jam 7 Insert battery into machine battery slot and set the main switch to ON Release the trigger lock before starting to tie Replacing Wire Coil Warning Ens...

Page 13: ...he mouth towards the rebar 2 Place arm A perpendicularly on top of the rebar cross surface and with the mouth centred over the cross Warning Do not move the machine while it is tying 3 Cross tying Bend down the knot of the first tie before you make the second tie Correct Usage ...

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