Parts & MaintenanceManual
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1 - INCLUDES ITEMS 3 - 16
GB
HR 9016 Turbo
™
Rotary Mower
70526 – Detroit Diesel D704LT, 4WD70527 – Detroit Diesel D704LT, 4WD with ROPS
2812171-Rev A
Page 1: ...arts Maintenance Manual 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 GB HR 9016 Turbo Rotary Mower 70526 Detroit Diesel D704LT 4WD 70527 Detroit Diesel D704LT 4WD with ROPS 2812171 Rev...
Page 2: ...t be kept in the pouch on the back of the seat at all times for reference by the operator Table of Contents 1 Safety 1 1 Operating Safety 4 1 2 Important Safety Notes 5 2 Specifications 2 1 Product Id...
Page 3: ...89012 1 Valve Lift Includes Items 2 and 3 3 345678 1 Handle Serviced part included with Item 2 4 N S 1 Seal Kit Non serviced part included with Item 2 5 901234 2 1 Screw 1 4 20 x 2 Hex Head Indicates...
Page 4: ...in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 9 Never disconnect or bypass any switch 10 Carbon monoxide in...
Page 5: ...uthorized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original o...
Page 6: ...pe SAE 15 W40 API Classification CF 4 CD II CE Air Filter Dry type with evacuator valve and service indicator Alternator 55 amp 2 3 TRACTOR ____________________________________________________________...
Page 7: ...554598 2 Post ROPS with Seat Belt 78138 All Weather Cab w ROPS and Seat Belt See Below Air Conditioner Kit See Below Leaf Mulching Kit 71055 High Lift Blade Kit 4116825 Light Harness Kit 5003564 Road...
Page 8: ...er tires is adjusted equally 3 Set desired cutting height of deck using the 1 2 13 mm spacers E provided See Section 3 5 4 Measure the height from the ground surface to the front edge B of the two out...
Page 9: ...and caster wheels are just above ground Stop engine 3 Insert height adjustment pin for rear casters to match cutting height Figure 3F 4 Rotate anti sway mechanism F to it s operating position Figure...
Page 10: ...ve pin from rear gauge wheel yoke and reposition in bracket for desired height of cut When setting cutting height at 5 1 2 gauge wheel must be repositioned in arm Follow wheel mounting instructions on...
Page 11: ...he neutral adjustment on the drive pump is preset at the factory on all new tractors and replacement pumps Further adjustment is required only if the pump has been disassembled for service or neutral...
Page 12: ...ate in four wheel drive only with the traction pedal in its forward position When operating in reverse the switch opens and returns the tractor to two wheel drive If four wheel drive fails to operate...
Page 13: ...ise or lower decks until the highest point on the top corner of the deck reaches the height shown in Figure 3K 3 Shut off engine and remove key Support decks using blocks This will prevent them from a...
Page 14: ...________________________________________ 1 Turn wheels to straight ahead position 2 Loosen jam nuts M on both ends of tie rod N 3 Turn tie rod N to provide proper toe in Toe in must not exceed X 1 4 6...
Page 15: ...148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204...
Page 16: ...ation or whenever mower is removed from tractor carefully examine the blades to make sure they are in good operating condition Blades showing any bends G grooves H or cracks J must be replaced 2 Any o...
Page 17: ...e vibration and may damage the mower 4 Use a blade balancer to check the blade after sharpening 5 Attach blade to mower Install blades so cutting edges C face the direction of rotation as shown in Fig...
Page 18: ...ce intervals and procedures If the injection pump injectors or the fuel system require service contact an authorized Textron Turf Care And Specialty Products Dealer Note The tractor is designed to ope...
Page 19: ...ure 4E 4 8 FUEL ____________________________________________________________________ Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler ne...
Page 20: ...attery cable first and the ground BLACK negative cable last 2 When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last 3 Make sure battery is prope...
Page 21: ...ecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each...
Page 22: ...rotected by two 10 micron filters a charge filter B and return line filter A Flow though the filters is monitored during operation When pressure drop across the filters is too high the hydraulic oil f...
Page 23: ...w out from back side using compressed air Oil Cooler and Radiator Inspect oil cooler and radiator daily and clean as required to maintain good air flow 1 Remove screen B from front of oil cooler 2 Unf...
Page 24: ...an and properly secured 2 Check the operator backup system fuses and circuit breakers regularly If the operator backup system does not function properly and the problem cannot be corrected contact an...
Page 25: ...pedal pressed NT3 K8 Neutral Cruise Disconnects power to cruise control when neutral switch is closed traction pedal in neu tral ML K9 Mow Left Deck Energizes solenoid to left side deck valve when de...
Page 26: ...ck and torque lug bolts daily until torque is maintained 65 75 ft lbs 88 102 Nm Caster Wheels To extend bearing life check and adjust caster and gauge wheels every year Lubricate bearings every 100 ho...
Page 27: ...ery in upright position in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperature s...
Page 28: ...oducts Hydraulic Oil VG ISO 68 WARNING Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignitio...
Page 29: ...Spindles 10 2 Caster Wheel Axles 10 3 Gauge Wheel Axles 2 4 Lift Cylinder Front Deck 4 5 Lift Arm Front Deck 2 6 Side Deck Pivots 6 7 Steering Cylinder 2 8 Tie Rod 2 9 Axle Pivot 1 10 Wheel Pivot 2 11...
Page 30: ...ard to start or runs poorly 1 Fuel level low fuel or fuel filter dirty 1 Fill with fresh fuel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel...
Page 31: ...t Cylinders and Return Canisters 86 31 1 Front Deck Valves 88 32 1 Wing Deck Valves 89 Hydraulics and Electrical 33 1 Side Deck Valve Supply 90 34 1 Front Deck Valve Supply 91 35 1 Pump Supply 92 36 1...
Page 32: ...F P O BOX 7708 CHARLOTTE NC28241 TO START TO TRANSPORT TO MOW TO STOP 1 TRACTION PEDAL NEUTRAL 2 PTO SWITCH OFF 3 PARKING BRAKE ON 4 THROTTLE POSITION HALF 5 ALLOW TURBOCHARGER TO COOL FOR 4 TO 5 MINU...
Page 33: ...d Low mark when engine is cold Clear the radiator core radiator screen of any dirt or grass clippings Check the engine oil each time you stop for fuel Read operator s manual for more detailed service...
Page 34: ...34 HR 9016 2 1 Hood Serial No All 9016 21 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 7 7 7 8 8 8 7 16 17 11 11 21 21...
Page 35: ...r 3 8 7 446142 14 Lockwasher 3 8 Heavy 8 443110 12 Nut 3 8 16 Hex 9 354989 2 Stop Rubber 10 443112 2 Nut 3 8 24 Hex 11 444310 8 Nut 10 24 Hex 12 340795 1 Handle Hood 13 402230 2 Screw 1 4 20 x 1 Slott...
Page 36: ...36 A B C A B C HR 9016 3 1 Cowlings and Skirts Serial No All 9016 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2 5 5 6 6 7 7 8 8 9 11 16 17 1 9 11 17...
Page 37: ...Grommet 6 3005604 8 Receptacle 85 1 4 Turn 7 3007704 8 Stud 85 1 4 Turn 8 3005603 8 Retainer 9 443110 12 Nut 3 8 16 Hex 10 3006915 4 Bracket Cowling Mounting 11 446142 8 Lockwasher 3 8 Heavy 12 300672...
Page 38: ...38 HR 9016 4 1 Seat Pan and Heat Shield Serial No All 9016 25 1 2 3 4 5 6 7 8 9 10 11 12 13 2 4 5 5 10 11 14 15 15 16 17 17 16...
Page 39: ...eat with Air Suspension 5003625 1 Air Ride Suspension See 46 1 5003626 1 Seat Assembly See 47 1 9 361005 4 Screw M8 1 25 x 25mm Hex Head 10 446136 7 Lockwasher 5 16 Heavy 11 452006 7 Flat Washer 5 16...
Page 40: ...30 31 32 33 34 35 36 37 4 38 39 39 HR 9016 Units with Indak Keyswitch Part No 1001958 Serial Number 70526 1651 1661 Your machine was built before the Kubota Key Switch Shown Above was introduced To up...
Page 41: ...Hex 16 3005121 1 Gauge Water Temperature 17 447002 3 Lockwasher 6 External Tooth 18 444304 3 Nut 6 32 Hex 19 447206 2 Lockwasher 8 Internal Tooth 20 444306 2 Nut 8 32 Hex 21 365943 1 Gauge Fuel Level...
Page 42: ...6 Controls 5 2 Instrument Panel Serial No 70526 1686 and Up Serial No 70527 1601 and Up 9016 01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 4...
Page 43: ...kwasher 6 External Tooth 18 444304 3 Nut 6 32 Hex 19 447206 2 Lockwasher 8 Internal Tooth 20 444306 2 Nut 8 32 Hex 21 365943 1 Gauge Fuel Level 22 447002 3 Lockwasher 6 External Tooth 23 444304 3 Nut...
Page 44: ...1 Throttle Cable Serial No All 9016 15 Part Of Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 3 5 9 9 11 19 19 20 20 20 24 24 26 7 9 24 8 19 20 19 19 20...
Page 45: ...3 8 16 Hex 15 3006729 1 Tab Throttle Support 16 400108 1 Screw 1 4 20 x 3 4 Hex Head 17 366768 1 Knob 18 3008901 1 Plate Back Up 19 446130 9 Lockwasher 1 4 Heavy 20 443102 8 Nut 1 4 20 Hex 21 3008738...
Page 46: ...46 HR 9016 7 1 Lift Valve and Controls Serial No All 9016 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 6 7 6 7 11 5 13 20 21 4...
Page 47: ...28 7 Lockwasher 1 4 7 443102 7 Nut 1 4 20 Hex 8 1004584 1 Backpressure Valve 5003539 1 Seal Kit 5003538 1 Adjusting Knob 9 340062 1 Adapter 90 10 340029 1 Adapter 45 11 400120 4 Screw 1 4 20 x 2 Hex H...
Page 48: ...8 1 Accelerator Pedal Serial No All 9016 08 1 28 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2 29 30 31 32 33 34 35 36 37 4 6 7 9 10 18 39 24 16 16 4 2 16 16 10 15 15 16 15 38...
Page 49: ...4 Lockwasher 3 8 16 443110 6 Nut 3 8 16 Hex 17 3006888 1 Pedal Hydro 18 3003475 2 Grip Pedal 19 3002695 1 Washer 20 3007230 1 Stop Mow Speed 21 3007228 1 Plate Activator 22 3007220 1 Plate Switch 23...
Page 50: ...50 HR 9016 9 1 Steering Assist Serial No All 9016 04 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2 15 5 6 8 12 24...
Page 51: ...400188 3 Screw 5 16 18 x 1 Hex Head 9 3008342 1 Cable Right Turn Assist 10 3008343 1 Cable Left Turn Assist 11 461453 2 Clevis Pin 5 16 x 1 12 460028 4 Cotter Pin 1 8 x 1 13 1003825 2 Connector Brake...
Page 52: ...52 HR 9016 10 1 Parking Brake Serial No All 9016 03 1 2 4 3 6 7 8 9 10 11 12 13 14 15 16 23 18 19 5 6 11 12 20 21 22 11 12 17...
Page 53: ...unt 9 441672 2 Carriage Bolt 5 16 18 x 2 1 2 10 453009 2 Flat Washer 5 16 11 446134 4 Lockwasher 5 16 12 443106 5 Nut 5 16 18 Hex 13 400188 2 Screw 5 16 18 x 1 Hex Head 14 461456 2 Clevis Pin 5 16 x 1...
Page 54: ...54 HR 9016 Frame 11 1 Frame Serial No 70526 All 9016 02 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 22 10 24 26 27 28 29 30 31 28 7 6 32 33 34 34 10 23 11 12...
Page 55: ...1 Charge Filter Assembly 556417 1 Head 5003691 1 Oil Filter Cartridge 556419 1 Charge Pressure Switch 15 3007919 1 Bracket Valve Mounting 16 340075 1 Adapter 90 17 339996 1 Adapter Straight 18 452008...
Page 56: ...56 HR 9016 12 1 Frame With ROPS Serial No 70527 All 9016 02 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 22 10 24 26 27 28 29 30 31 28 7 6 32 33 P O 34 34 10 23 11 12...
Page 57: ...r Assembly 556417 1 Head 5003691 1 Oil Filter Cartridge 556419 1 Charge Pressure Switch 15 3007919 1 Bracket Valve Mounting 16 340075 1 Adapter 90 17 339996 1 Adapter Straight 18 452008 4 Flat Washer...
Page 58: ...58 HR 9016 13 1 Steering Axle Serial No All 9016 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2 2 2 4 7 9 10 11 12 12 12 20 20 21 22 23 24 17 17 17...
Page 59: ...03518 2 Washer Thrust 10 5003515 2 Washer Thrust 11 5003528 2 Bushing Bronze 12 5003527 4 Bushing Bronze 13 5003522 1 Tie Rod 14 5003519 1 Nut 1 1 8 12 Left Hand Thread 15 5003523 1 Tie Rod End Left H...
Page 60: ...Thrust 4 363766 1 Washer 5 445642 1 Nut 1 1 2 12 Slotted Hex 6 460072 1 Cotter Pin 1 4 x 2 1 2 7 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 8 446152 1 Lockwasher 1 2 9 443118 1 Nut 1 2 13 Hex 10 3003101...
Page 61: ...443106 7 Nut 5 16 18 Hex 11 3010291 1 Cable Positive Battery 12 3010292 1 Cable Nagative Battery 13 443110 2 Nut 3 8 16 Hex 14 3008820 2 Clamp Double Hose 15 3010346 4 Bolt Battery Terminal 16 131905...
Page 62: ...62 HR 9016 16 1 Tilt Steering Serial No All 9016 17 1 2 3 4 5 7 9 8 6 10 11 12 13 14 15 16 17 18 19 20 21 4 11 11 23 22 24 25...
Page 63: ...Shoulder 10 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 11 444718 3 Locknut 5 16 18 Center 12 444849 2 Locknut 3 4 10 Center Jam 13 444754 4 Locknut 5 16 24 Center 14 447224 1 Lockwasher 5 8 Internal 15...
Page 64: ...64 HR 9016 17 1 Oil Cooler Serial No All 9016 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31 32 2 6 35 8 7 13 15 34 18 28 30 33 35 19...
Page 65: ...8 Hex 14 3008562 1 Angle Cooler Top 15 3008563 2 Plate Cooler Lock 16 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 17 446136 4 Lockwasher 5 16 Heavy 18 362008 2 Knob 19 358794 4 Washer 20 3007674 1 Fitting...
Page 66: ...A B HR 9016 Engine and Radiator 18 1 Radiator Serial No All 9016 12 1 2 3 4 5 6 9 8 7 10 11 12 13 14 15 16 17 18 19 20 22 23 22 3 4 6 8 8 10 10 10 15 4 4 6 6 17 12 23 22 B To Top Engine Bleed Port 20...
Page 67: ...er Radiator 8 326799 4 Clamp Hose 9 3008625 1 Hose Lower Radiator 10 366526 5 Clamp Hose 11 3007731 1 Reserve Tank 12 360970 2 Clamp Hose 13 162479 1 Drain Cock 14 400184 4 Screw 5 16 18 x 3 4 Hex Hea...
Page 68: ...Mounts to Stud on Engine Exhaust Manifold 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 5 18 19 20 21 22 23 24 25 26 28 29 9 25 25 25 25 6 25 6 15 15 33 15 6 16 27 13 30 31 32 17 15 16 HR 9016 19 1 Air Clean...
Page 69: ...001752 1 Indicator Mini Kit 13 362615 1 Washer Special 14 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 15 446136 10 Lockwasher 5 16 Heavy 16 444718 2 Locknut 5 16 18 Center 17 452002 2 Flat Washer 1 4 18 5...
Page 70: ...70 HR 9016 20 1 Engine Mounting Serial No All 9016 11 1 2 3 4 17 5 6 7 8 9 12 13 10 14 15 16 17 18 19 20 7 7 8 8 13 11 11 12 12 14 16 18 19 20 15 21 22 23 24 25...
Page 71: ...25mm Hex Head 8 363385 17 Lockwasher M10 9 4108680 1 Drive Shaft 10 400270 2 Screw 3 8 16 x 2 1 4 Hex Head 11 452008 8 Flat Washer 3 8 12 446142 10 Lockwasher 3 8 Heavy 13 443110 8 Nut 3 8 16 Hex 14 4...
Page 72: ...72 Part of Engine HR 9016 21 1 Engine and Pump Assembly Serial No All 9016 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 3 14...
Page 73: ...riple 5003163 1 Seal Kit Front Section 5003164 2 Seal Kit Section One kit required for each section 3 339989 2 Adapter Straight 4 340070 1 Adapter 90 5 3006829 2 Fitting Four Bolt Flange 6 3006835 2 O...
Page 74: ...22 1 Tank Mounting Serial No All 9016 18 1 2 3 4 5 6 7 8 13 14 15 16 17 18 19 20 4 5 7 8 11 11 11 11 32 32 32 14 14 14 14 14 14 15 15 15 14 32 21 22 23 24 25 26 27 28 29 30 31 32 9 10 12 14 11 15 19 3...
Page 75: ...Hex 16 1 Tank Fuel See 24 1 17 2721806 1 Cap Fuel 18 340481 1 Cover Sender 19 403910 7 Screw 10 32 x 1 2 Truss Head 20 3006639 1 Sender Fuel Level 21 366670 1 Horn 22 364016 1 Clamp Wire Harness 23 4...
Page 76: ...SAE 32 3 3006847 1 Fitting Beaded 339904 1 O Ring SAE 32 4 3002397 1 Plug Magnetic 5 1 Control Panel See 6 1 and 7 1 6 1 Instrument Panel See 5 1 7 400182 3 Screw 5 16 18 x 5 8 Hex Head 8 446134 3 Loc...
Page 77: ...utoff 4 554748 AR Fuel Line 5 16 I D 5 366526 4 Clamp Hose 6 3008820 2 Clamp Double Hose 5 8 O D 7 452008 3 Flat Washer 3 8 8 446140 1 Lockwasher 3 8 9 443110 2 Nut 3 8 16 Hex 10 452012 1 Flat Washer...
Page 78: ...Hex Head 4 446154 6 Lockwasher 1 2 Heavy 5 453017 4 Flat Washer 1 2 6 400412 2 Screw 1 2 13 x 2 Hex Head 7 3006658 1 Bracket Pump Support 8 443118 2 Nut 1 2 13 Hex 9 440082 4 Carriage Bolt 5 16 18 x 1...
Page 79: ...03166 1 Seal Kit Rear Section 3 362743 1 O RIng 4 400262 2 Screw 3 8 16 x 1 Hex Head 5 446142 2 Lockwasher 3 8 Heavy 6 340077 1 Adapter 90 7 340269 1 Adapter Tee 8 340070 2 Adapter 90 9 3006829 1 Fitt...
Page 80: ...rms and Deck Valves 27 1 Front Lift Arms and Cylinders Serial No All 9016 09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 3 5 8 8 8 8 9 10 10 10 10 11 11 11 11 15 21 26 27 28 29 30 3...
Page 81: ...er 90 14 339979 2 Adapter Straight 15 3006491 4 Bracket Front Cylinder Pivot 16 1003274 2 Pin Front Cylinder 17 1003275 2 Pin Front Lift Arm Pivot 18 3007468 1 Bracket Switch 19 403746 2 Screw 10 24 x...
Page 82: ...82 HR 9016 28 1 Front Deck Latch Serial No All 9016 05 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 4 6 8 11 2 16 16 17 17 27 27 4 28 29 30 31...
Page 83: ...2 12 3008453 1 Stop Anti Sway Latch 13 352435 1 Spacer 14 319755 1 Washer 15 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 16 446142 4 Lockwasher 3 8 Heavy 17 443110 4 Nut 3 8 16 Hex 18 3007297 1 Tab Spring...
Page 84: ...9016 29 1 Side Lift Arms Serial No All 9016 28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 38 39 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 4 5 8 9 9 10 10 12 18 15 19 19 19 29 34 37 34 16 17 40 42...
Page 85: ...8 446142 8 Lockwasher 3 8 Heavy 19 443110 16 Nut 3 8 16 Hex 20 361723 8 Stop Rubber 21 3007897 1 Bracket Left Side Deck Latch 22 3007896 1 Bracket Right Side Deck Latch 23 3009163 1 Bolt Left Side Dec...
Page 86: ...86 HR 9016 30 1 Side Lift Cylinders and Return Canisters Serial No All 9016 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7 8 10 14 12 13 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36...
Page 87: ...04092 4 Spacer 15 1003277 1 Pin Cylinder Rod End Mounting 16 452012 2 Flat Washer 1 2 17 3006249 2 Cylinder Rear Lift See 53 1 18 340061 2 Adapter 90 19 340078 2 Adapter 90 20 1003272 2 Pin Side Cylin...
Page 88: ...ght 3 441624 1 Carriage Bolt 3 8 16 x 1 4 340070 4 Adapter 90 5 340065 2 Adapter 90 6 364945 2 Fitting Diagnostic 7 363030 2 Cover Dust 8 452008 6 Flat Washer 3 8 9 446142 3 Lockwasher 3 8 Heavy 10 44...
Page 89: ...Adapter Straight 3 340070 6 Adapter 90 4 363030 2 Cover Dust 5 365466 2 Fitting Diagnostic 6 401028 4 Screw 3 8 16 x 3 1 4 Hex Head 7 452008 4 Flat Washer 3 8 8 446142 4 Lockwasher 3 8 Heavy 9 443110...
Page 90: ...kwasher 3 8 Heavy 3 443110 4 Nut 3 8 16 Hex 4 3008423 1 Plate Right Side Tube Mounting 5 2811712 1 Plate Left Side Tube Mounting 6 452008 4 Flat Washer 3 8 7 339963 2 Locknut Bulkhead 8 339899 2 O Rin...
Page 91: ...4 Hex Head 2 446142 1 Lockwasher 3 8 Heavy 3 443110 1 Nut 3 8 16 Hex 4 452008 1 Flat Washer 3 8 5 3008474 1 Clamp Tube 6 365660 1 Grommet 7 2811968 1 Hose Pump to Right Front Valve 8 1003607 1 Hose P...
Page 92: ...ar Pump Suction 2 162236 2 Clamp 3 3007775 2 Hose Rear Pump Inlet 4 1003610 1 Manifold Rear Pump Suction 5 3007779 2 Hose Rear Pump Suction 6 359615 5 Clamp Hose 7 326112 5 Clamp Hose 8 452006 4 Flat...
Page 93: ...l Numbers Notes 1 1003891 1 Return Manifold 2 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 3 452008 2 Flat Washer 3 8 4 446140 2 Lockwasher 3 8 5 3007061 1 Hose Return 6 3008820 1 Clamp Double Hose 7 359615...
Page 94: ...To Bottom Port Right Rear Wheel Motor To Top Port Left Rear Wheel Motor To Top Port Right Rear Wheel Motor To Bottom Port Left Rear Wheel Motor Left Side 4WD Valve Right Side 4WD Valve HR 9016 37 1 Tr...
Page 95: ...ose Tee to Right Wheel Motor 7 340147 2 Adapter Tee 8 340219 2 Adapter Bulkhead Tee 9 339965 2 Nut Bulkhead 10 1003308 2 Hose Tee to Left Wheel Motor 11 1003310 1 Hose Traction Pump to Front Tee 12 10...
Page 96: ...tors Case Drain Right Front Deck Valve T Port Right Front Wheel Motor Case Drain Left Front Wheel Motor Case Drain Front Deck Motors Case Drain HR 9016 38 1 Return Hydraulics Serial No All 9016 34 1 2...
Page 97: ...SAE 10 16 1003862 1 Tube Right Front Valve to Inlet 17 1003860 1 Tube Right Side Valve to Inlet 18 1003861 1 Tube Left Side Deck to Inlet 19 1004266 1 Hose Cooler Inlet to Cooler 20 3006835 1 O Ring...
Page 98: ...3 3008792 5 Spacer Plate 4 3008793 6 Clamp Double Hose 5 366424 2 Clamp Hose 6 452006 3 Flat Washer 5 16 7 443106 4 Nut 5 16 18 Hex 8 400204 1 Screw 5 16 18 x 3 1 2 Hex Head 9 444718 2 Nut 5 16 18 Ce...
Page 99: ...otes 1 340069 1 Adapter 90 2 340217 1 Adapter Tee 3 339963 1 Locknut Bulkhead 4 340377 1 Adapter 90 5 1003878 1 Tube 4WD Valve to Tee 6 1003605 1 Hose Tee to Pump 7 1003865 1 Tube Lift Valve to Filter...
Page 100: ...Side Cylinder Rod End 1003590 Front Lift Cylinder Rod End Tee 1003593 Steering Valve AUX Port Hose Part Number B E D F C A Important The hoses must be routed through the retaining clamp in the order s...
Page 101: ...er Rod End 5 340167 1 Adapter 90 Bulkhead 6 339961 1 Nut Bulkhead 7 340143 1 Adapter Tee 8 1003591 2 Hose Front Cylinders Rod End 9 1003590 1 Hose Lift Valve to Tee 10 339909 2 O Ring SAE 6 Face Seal...
Page 102: ...Lift Valve To Lift Valve To Return Manifold From Pump To Steering Cylinder Aux In Out LT RT IN OUT AUX LT RT HR 9016 42 1 Power Steering Hoses Serial No All 9016 42 1 2 3 4 5 7 6 8 9 10 11 12 13 3 4 9...
Page 103: ...ulkhead 4 339909 2 O Ring SAE 6 Face Seal 5 1003606 2 Hose Valve to Cylinder Tubes 6 1003593 1 Hose Valve to Return Manifold 7 1 Hose Steering Valve to Lift Valve See 41 1 8 1003596 1 Hose Gear Pump t...
Page 104: ...olt 5 16 18 x 3 4 7 446134 1 Lockwasher 5 16 8 443106 1 Nut 5 16 18 Hex 9 444708 1 Locknut 1 4 20 Center 10 453023 1 Flat Washer 1 4 11 400108 1 Screw 1 4 20 x 3 4 Hex Head 12 364774 2 Boot Protective...
Page 105: ...P Circuit Breakers Q Glow Plug Relay Glow Plug Light Adapter Located under Instrument Panel Kubota Key Switch Adapter Located under Instrument Panel HR 9016 Item Part No Qty Description Serial Numbers...
Page 106: ...HR 9016 Components 45 1 Steering Valve Part Number 1002800 Serial No All TC500 28 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 4 4 4 11 11 39 30...
Page 107: ...old 16 551105 1 Drive Link 17 N S 1 Metering Ring 18 A 11 Screw Socket Head 19 C 1 Seal Commutator 20 A 1 Commutator Cover 21 A 1 Commutator RIng 22 A 1 Commutator 23 A 1 Spacer 24 A 1 Rotor 25 A 1 St...
Page 108: ...A A HR 9016 46 1 Air Suspension Part No 5003625 Serial No All 9016 62 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 7 7 7 22 26 27 27 27 29 30 31 31 31 32 32...
Page 109: ...6 O D Tubing 12 N S 1 3 16 O D Tubing 13 N S 1 Fitting 90 14 N S 1 Fitting Straight 5003629 1 Boot and Clip Kit 15 N S 1 Boot with Label 16 N S 21 Clip Christmas Tree 17 N S 6 Clip Christmas Tree 5003...
Page 110: ...Pad Back 2 5003635 1 Pad Seat 3 5003636 1 Arm Rest Left Side 4 5003637 1 Arm Rest Right Side 5 5003690 1 Adjuster Assembly 6 554390 1 Seat Switch 7 3003928 1 Literature Pouch 8 409757 2 Screw Seat Swi...
Page 111: ...N S 1 Seal Piston 4 N S 1 Seal Rod 5 N S 1 Wiper 6 N S 1 Backup Ring Gland 7 N S 1 O Ring Gland 8 443126 1 Nut 5 8 11 Hex 9 5003543 1 Socket Assembly 10 N S 1 Piston 11 N S 1 Screw Piston 12 471214 2...
Page 112: ...58064 1 Bearing Housing 7 557629 1 Drive 8 5003590 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring and Pins 13 557634 1 Seal Inner Face 14 557635 1...
Page 113: ...Part No Qty Description Serial Numbers Notes 1 1 O Ring 2 1 Back Up Ring 3 1 Loaded U Cup 4 1 Rod Wiper 5 471214 1 Grease Fitting 6 443132 1 Nut 3 4 16 Hex 7 5003428 1 Collar Assembly 5003427 1 Seal...
Page 114: ...114 HR 9016 51 1 Lift Valve Part Number 1001802 Serial No All 9016 48 2 3 4 5 7 17 24 18 19 20 21 14 25 23 1 10 16 15 7 6 14 13 22 12 11 9 8...
Page 115: ...558007 3 Retaining Ring 10 5001613 1 Seat 11 558011 3 Spacer 12 5001616 3 Spring Spool Centering 13 545921 3 Bushing 14 6 O Ring 15 5001614 1 Spring Relief Valve Yellow 16 5001615 1 Poppet Relief Valv...
Page 116: ...rial Numbers Notes 1 1 PSP Seal 2 2 Back Up Ring 3 1 O Ring 4 1 O Ring 5 1 Back Up Ring 6 1 Internal Snap Ring 7 1 External Snap Ring 8 1 Loaded U Cup 9 1 Rod Wiper 10 471214 3 Grease Fitting 11 50034...
Page 117: ...p Ring 3 1 O Ring 4 1 O Ring 5 1 Back Up Ring 6 1 Internal Snap Ring 7 1 External Snap Ring 8 1 Loaded U Cup 9 1 Rod Wiper 10 471214 2 Grease Fitting 5003413 1 Seal Kit Gold Star Cylinders 5003659 1 S...
Page 118: ...51 Item Part No Qty Description Serial Numbers Notes 1 5002911 1 Relief Valve 5003579 1 Seal Kit 2 5002912 1 Relief Valve 5003554 1 Seal Kit 3 3010199 1 Plug SAE 6 Located opposite Diagnostic port 339...
Page 119: ...ot Oil 5003582 1 Seal Kit 3 5003346 1 3 Way Spool 5003583 1 Seal Kit 4 5003348 1 Solenoid Vlave 5003583 1 Seal Kit 5 5003506 1 Coil 10 Volt DC 6 5003350 1 Solenoid Valve 5003578 1 Seal Kit 7 5003508 1...
Page 120: ...h bent components or with implement in raised position Keep yourself and others away from the mower when in operation Cut Height 1 1 1 2 2 2 1 2 3 3 1 2 4 2 1 2 4 4 1 2 5 5 1 2 Mount Location Lower Lo...
Page 121: ...Description Serial Numbers Notes 1 3009317 5 Decal Caster Cut Height 2 3009318 2 Decal Gage Wheel Cut Height 3 3009319 1 Decal Flip Up Deck 4 366609 2 Decal No Step 5 3002502 7 Decal Danger Left Wing...
Page 122: ...122 HR 9016 57 1 Front Deck Serial No All 9016 57 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 3 3 4 4 6 9 10 11 11 11 11 11 11 11 11 13 14 15 23...
Page 123: ...heel Deck 10 3003714 2 Spacer Wheel 11 3004113 36 Bushing 12 453020 4 Flat Washer 5 8 13 446152 2 Lockwasher 1 2 14 444758 2 Locknut 1 2 13 Center 15 400420 2 Screw 1 2 13 x 3 1 2 Hex Head 16 1003325...
Page 124: ...Outlet Case Drain Case Drain Case Drain Motor Orientation Front HR 9016 58 1 Front Deck Center Section Serial No All 9016 56 1 2 3 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 8 8 8 8 7...
Page 125: ...03424 2 1 Bracket Assembly RH 10 1003425 2 1 Bracket Assembly LH 11 400274 6 Screw 3 8 16 x 2 1 2 Hex Head 12 400262 14 Screw 3 8 16 x 1 Hex Head 13 361723 2 Stop Rubber 14 163302 1 Roller 15 552824 2...
Page 126: ...n Motor Orientation Left Winglet Right Winglet Front Inlet Outlet Case Drain HR 9016 59 1 Front Deck Winglets Right Winglet Shown Serial No All 9016 55 1 2 8 3 6 7 24 9 10 11 12 13 14 15 16 17 18 19 2...
Page 127: ...4 Screw 3 8 16 x 1 1 4 Hex head 9 366473 2 Bumper Arm 10 400262 8 Screw 3 8 16 x 1 Hex Head 11 444762 4 Locknut 3 8 16 Center 12 3003939 2 Wheel Deck 13 3003714 2 Spacer Wheel 14 3004113 4 Bushing 15...
Page 128: ...HR 9016 60 1 Front Deck Hydraulics Serial No All 9016 58 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 19 20 1 2 2 2 2 2 3 4 4 2 2 7 10 15 15 15 15 16 21 Right Winglet Motor Right Center Motor Center M...
Page 129: ...Center Motor 9 2810189 1 Hose Tee to Left Center Motor Drain 10 2810191 2 Hose Right Center and Center Drain 11 1003559 1 Hose Right Valve to Right Winglet 12 1003556 1 Hose Left Valve to Left Center...
Page 130: ...et Outlet Outlet Outlet Outlet Case Drain Case Drain Case Drain Case Drain Case Drain Case Drain HR 9016 61 1 Wing Decks Right Wing Shown Serial No All 9016 59 1 2 3 5 6 7 30 9 10 11 12 13 14 15 16 17...
Page 131: ...63562 4 Bushing 12 471214 6 Fitting Grease 1 4 28 13 363568 4 Washer Thrust 14 163306 2 4 Pin Assembly 15 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 16 3008388 6 Adapter Blade 17 2810030 6 Bar Rotary Mowe...
Page 132: ...1 Wing Deck Hydraulics Serial No All 9016 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 2 2 4 14 1 2 2 4 14 17 17 Right Center Motor Left Outside Motor Left Cent...
Page 133: ...6 1003579 2 Hose Inside to Center Motor 7 2810194 2 Hose Center to Inside Motor Drain 8 2810193 2 Hose Outside to Center Motor Drain 9 2810192 2 Hose Wing Motor Drain to Tee 10 1003584 2 Hose Wing Mo...
Page 134: ...6593 20 Spacer Caster Wheel 6 365772 30 Spacer Caster Wheel 7 361648 10 Washer Thrust 8 1004023 8 Wheel and Tire 11 Wing Decks Only See 64 1 8 1004024 2 Wheel and Tire 13 Front Deck Only See 64 1 9 44...
Page 135: ...e 13 x 6 5 6 Multi Rib 1004024 Only 2 5003196 1 Wheel 1004023 Only 2 5003201 1 Wheel 1004024 Only 3 5003197 2 Grease Seal 4 5003198 2 Bearing Cone 5 360111 1 Inflation Valve 6 346883 2 Spacer 7 500319...
Page 136: ...136 HR 9016 65 1 Gage Wheels and Latch Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 13 2 6 17 9016 63 8 18 19 20 21 22...
Page 137: ...1 2 8 443118 8 Nut 1 2 13 Hex 9 3007679 2 Clevis Pin 5 8 x 9 5 16 10 342675 2 Snap Ring 11 1003902 1 Latch Standup 12 3008471 1 Spring Torsion 13 453017 1 Flat Washer 1 2 14 3008478 1 Rod Latch 15 453...
Page 138: ...Left Front Deck Valve Right Wing Deck Valve Two Left Front Motors Right Wing Motors Left Wing Deck Valve Left Wing Motors Right Front Deck Valve Three Right Front Motors Return Manifold Tank Fill Cap...
Page 139: ...12 5 ci 031 12 5 ci 2 1 3 4 A DA B T CP DC DB A C B D E F G H J K L M Steering Unit Lift Valve Backpressure Valve Left Wing Cylinder Right Front Cylinder Left Front Cylinder Right Wing Cylinder Steer...
Page 140: ...F7 BN YE RD YE J2 10 P2 10 OR U2 BK YE GN 3 1 SW IN HOLD COIL 12V WH BU RD BU RD BU SW3A 1 2 3 H 4 4 1 4 GY GY RD GY RD GY GN 4 3 4 12 4 12 4 11 4 11 4 11 4 11 4 11 4 9 1 3 GY K2 K1 K3 K6 K4 SW2 1 2...
Page 141: ...4 15 Amp Spare Fuse Not Shown F5 5 Amp Ignition Switch F6 5 Amp Gauges F7 5 Amp Interlock F8 15 Amp Air Ride Seat F9 5 Amp Cruise Control F10 5 Amp 4WD F11 15 Amp Mow F12 Not Used K1 Interlock Relay K...
Page 142: ...Gauges F7 5 Amp Interlock F8 15 Amp Air Ride Seat F9 5 Amp Cruise Control F10 5 Amp 4WD F11 15 Amp Mow F12 Not Used K1 Interlock Relay K2 Run Circuit Relay K3 Start Circuit Relay K4 Brake Start Relay...
Page 143: ...D GY RD GY GN GN GN BK RD OG BU 4 3 4 12 4 12 4 11 4 11 4 11 4 11 4 11 4 9 1 3 GY K2 K1 K3 K14 K6 K4 SW2 1 2 WH 2 4 2 9 YE GN K5 OR BN OR BN D1 K7 BN YE GRD U1 BK WH GN DG YE YE WH DG YE YE WH 4 12 G...
Page 144: ...re Fuse Not Shown F5 5 Amp Ignition Switch F6 5 Amp Gauges F7 5 Amp Interlock F8 15 Amp Air Ride Seat F9 5 Amp Cruise Control F10 5 Amp 4WD F11 15 Amp Mow F12 Not Used K1 Interlock Relay K2 Run Circui...
Page 145: ...Amp Air Ride Seat F9 5 Amp Cruise Control F10 5 Amp 4WD F11 15 Amp Mow F12 Not Used K1 K1 Interlock Relay K2 Run Circuit Relay K3 Start Circuit Relay K4 Brake Start Relay K5 Brake Run Relay K6 Neutral...
Page 146: ...O Ring Face Seal Size X X X W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size X Y W W X Y W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size...
Page 147: ...Adapter 339913 339901 340078 6 6 90 Adapter 339909 339897 340095 4 4 4 Straight Thread Branch Tee 339908 339908 339896 340118 4 4 4 Swivel Run Tee 339908 339908 340143 6 6 6 Swivel Branch Tee 339909...
Page 148: ...Aerosol 554598 Six 12 Ounce Orange Aerosol 2500789 Twelve 1 Quart Can Orange 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5...
Page 149: ...024 134 1004028 65 1004172 65 1004252 45 1004266 97 1004275 2 134 1004276 2 134 1004277 2 134 1004308 55 57 1004309 55 57 1004337 88 89 1004417 69 1004584 47 1004686 35 1004691 55 57 1004797 105 10049...
Page 150: ...3009073 33 3009095 65 3009162 85 3009163 85 3009175 123 3009193 53 81 3009197 55 57 3009203 75 3009217 33 3009236 75 3009266 33 3009267 33 3009268 33 3009269 81 3009270 69 3009271 69 3009272 69 77 300...
Page 151: ...3199 135 5003200 135 5003201 135 5003202 135 5003207 73 5003208 73 5003209 73 5003210 73 5003211 73 5003212 73 5003213 73 5003214 73 5003216 67 5003219 107 5003272 55 57 5003278 41 43 5003281 41 43 50...
Page 152: ...65 557623 112 557624 112 557629 112 557631 112 557632 112 557633 112 557634 112 557635 112 557636 112 557637 112 557639 112 557640 112 557641 112 557642 112 557650 112 557733 107 557738 107 557844 33...
Page 153: ...153 INDEX...
Page 154: ...Textron Golf Turf Specialty Products PO Box 7708 Charlotte NC 28241 7708 www ttcsp com...
