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Ransomes G - PLEX DP series, Service Course Manual

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Service Course Manual

G - PLEX

WD, ZV & DP SERIES

WARNING: If incorrectly used this machine can cause severe
injury.  Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.

®

GB

Summary of Contents for G - PLEX DP series

Page 1: ...f incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine GB ...

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Page 3: ...Wheel Groundpressure 1 0 kg cm Brakes S ervice Positive hydostatic braking Parking 152 mm Caliper Disk Capacities Cooling S ystem 3 8 litres FuelTank 31 litres Hydraulic Tank 18 2 litres Total S ystem 25 7 litres Battery 12 volt Type 093 Alternator Diesel40amp Gasoline 15amp CUTTING UNIT Type Three 559mmwide steerable floatinghead R eel 127mm diameter 7 9 11 knife R olls S mooth rear roll smooth o...

Page 4: ...ting device was rotating with the machine stationary S tandard IS O 5349 1986 Mechanical vibration Guidelines for the meas urement and the as s es s ment of human expos ure to hand trans mitted vibration S tandard IS O 2631 1 1985 E valuation of human expos ure to whole body vibration Part 1 General requirements CUTTING PE R FOR MANCE CuttingFrequency 7 knife reel 7 4mm at 6km h 9 knife reel 5 7mm...

Page 5: ... when the engine oil pressure is too low for operation Ignition Switch has four positions OFF prevents all electrical functions from operating Switch must be in the OFF position to remove the key ON for normal operation START engages the starter Release the key after engine starts the switch automatically returns to ON ACC has no function on this unit NOTICE If the engine fails to start or if it d...

Page 6: ... With key switch ON push up forward and hold the pre heat switch until the glow plug light goes out Temperature Gauge and Warning Light gauge indicates coolant temperature and light warnsofoverheatsituation Turf Protection System can be installed as an option to warn the operator if a leak in the hydraulic system is detected Reel Enable Switch This switch must be in the on position 1 in order for ...

Page 7: ...een the reel and the frame resulting in serious injury Use a ratchet with a 9 16 socket on the end of the cutting head shaft to rotate the reel during adjustment and testing See Fig 15 1 Cutting Head Shown with Rear Rotary Brush Accessory mounted Figure15 1 Rotate Cutting Reel with this Screw Head BEDKNIFEADJUSTMENT For this adjustment the backlap valve control lever must be in the center neutral ...

Page 8: ... block by turning the wingnut until the distance between the bottom of the screw head and the top of the gauge block equals the desired height of cut See Fig 18 2 Loosen the locking nut on one of the front roller adjusting brackets just enough to allow adjustment See Fig 17 1 Cutting Head Shown with Rear Rotary Brush Accessory mounted Figure17 1 Loosen Locking Nut 3 Hold the gauge block across the...

Page 9: ... sparks that can ignite explosivematerials ALWAYS use good judgement when operating on or near hills or slopes NEVER start or stop suddenly you may cause unstable operatingconditions NEVER change directions abruptly or make sharp turns on slopes ALWAYS drive straight up and down the face of slopes NEVER across the face When refueling ALWAYS stop the engine and do not allow sparks or open flames an...

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Page 11: ... engine does not start after operating the starter for 10 seconds stop the starter Wait for 30 seconds and repeat the start sequence Do not use ether or starter fluid severe engine damage may occur 7 After the engine starts check the following Make sure the oil pressure light goes off The exhaust should be colorless or slightly dark when engine is under load NOTICE If the oil light or water temper...

Page 12: ...sition Figure23 Rear Section of Unit Raised DAILYSERVICEGUIDE ENGINEOILLEVEL Damage to engines due to improper maintenance or use of incorrect oil quality and or viscosity is not covered by the engine warranty refer to the engine operator s manual for crankcase capacity and recommended oil grade and weight Unit must be on a level surface to obtain an accurate oil level reading The oil level must b...

Page 13: ...d INSTALLINGELEMENT 1 Clean the dust from inside the filter housing with a damp cloth Make sure that dust does not enter the engine air intake 2 Check the soft gasket material at both ends of the element to be sure it is not damaged 3 Insert the open end of the element into the housing and press it onto the air intake pipe at the back of the housing Make sure the filter element fits over the pipe ...

Page 14: ...ow plugs turn the ignition switch to START to operate the fuel pump Allow the starter to run the pump until a steady stream of fuel is coming out of the fuel filter air vent Stop the starter and close the air vent 1 2 Figure25 1 Fuel Filter Air Vent 2 Secondary fuel filter 4 Open the air vent on top of the injection pump open air vent only when engine is NOT running See Fig 26 1 Figure26 1 Injecti...

Page 15: ...4 SECTION 4 DRIVE TRAIN THIS SECTION INTENTIONALLY LEFT BLANK ...

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Page 17: ...unit is stoped push the parking brake latch foward to hold the brake pedal Disengage the parking brake by depressing and releasing the brake pedal It is important to note on the ZX series machines and machines that have been updated using kit LMAB 973 the parking brake must be depressed to unable the machine to start 1 Brake Pedal 2 Park Brake Latch 1 2 ...

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Page 19: ...6 SECTION 6 STEERING THIS SECTION INTENTIONALLY LEFT BLANK ...

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Page 21: ...e with a low pressure tire gauge before connecting an air hose to a partly inflated tire CAUTION Duetothelowairvolumerequirementsofasmalltyre overinflationmaybereachedin a matter of a few seconds which could cause the tire to explode COLD INFLATION PRESSURE All Tires 9 PSI 60 3 kPa NOTICE Improperinflationwillreducetirelifeconsiderably ...

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Page 23: ... Steering To One side 8B 8 Front Units Raises 8B 9 Centre Units Raise 8B 10 Front Units Lower 8B 11 8C Cutting Circuit 8C 13 Specifications 8C 13 Circuit Description 8C 13 Reels Engaged Forward 8C 14 Backlap 8C 15 8D Transmission Circuit 8D 17 Specifications 8D 17 Circuit Description 8D 17 Transmission Forward 8D 18 Transmission Forward 3WD 8D 19 Transmission Reverse 8D 20 All Drives in Neural 8D ...

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Page 25: ... Pressure Gauge test kit 1 x 0 6000psi gauge 1 x 0 600psi gauge 2 x rubber covers for gauges and 1 x micro bore connector hose A810954 0 600psi pressure gauge A810955 0 6000psi pressure gauge A810939 Micro bore connector hose for pressure gauges 2695493 Flushing Filter Flow capacity 230 ltrs min pressure capacity 6085psi 414 Bar filtration 10 micron and condition indicator gauge 2695483 Replacemen...

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Page 27: ... extend and raise the units The flow combiner divider ensures that the front rams lift at equal speed by controlling the rate that oil is displaced from the rams The oil also goes to the centre ram but as the sequence valve is closed it prevents oil within the ram from being displaced so the unit cannot lift After a short delay the sequence valve opens allowing the centre unit to raise The oil flo...

Page 28: ...Cy li nder driv e m otors 2100 Rpm Oi l Cooler RH Div ider c om biner v alv e Lift v alv e Li ft ram right Li ft ram left Li ft ram c entre Sequenc e v alv e Cy li nder driv e v alv e Relief v alv e 210 Bar 3000 ps i T P M T P A B T P PB R L Filter 25 m ic ron Filter 25 m ic ron Ac c es s ory rear wheel m otor G Cutting Pum p 26 27 Lpm G P lexII 150 210 ps i Charge relief v alv e 800 ps i Im pl em...

Page 29: ...pm 081 LH C harge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre S equence valve Cylinder drive valve Relief valve 210 B ar 3000 psi T P M G T P A B T P P B R L Filter 25 micron Filter 25 micron A ccessory rear wheel motor C utting P ump 26 27 Lpm G PlexII 150 210 psi Charge relief valve 800 psi Impl...

Page 30: ...m 081 LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre S equence valve Cylinder drive valve Relief valve 210 B ar 3000 psi T P M G T P A B T P P B R L Filter 25 micron Filter 25 micron A ccessory rear wheel motor Cutting P ump 26 27 Lpm G PlexII 150 210 psi Charge relief valve 800 psi Impleme...

Page 31: ... 081 LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Sequence valve Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexII 150 210 psi Charge relief valve 800 psi Implement rel...

Page 32: ... Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Sequence valve Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Raise front units Cutting Pump 26 27 Lpm G PlexII 150 210 psi Charge relief valve 800 psi Im...

Page 33: ...1 LH Charge pump 18 3 Lpm 050 050 Cy linder drive motors 2100 Rpm Oil Cooler RH Divider combiner v alve Lift valv e Lift ram right Lift ram left Lift ram centre Sequence valve Cy linder driv e valve Relief v alve 210 Bar 3000 ps i T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Acces sory rear wheel motor Cutting Pump 26 27 Lpm G PlexII 150 210 psi Charge relief valv e 800 psi Impleme...

Page 34: ...81 LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Sequence valve Cylinder drive valve Relief valve 210 Bar 3000 ps i T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Acces sory rear wheel motor Cutting Pump 26 27 Lpm G PlexII 150 210 psi Charge relief valve 800 psi Implement rel...

Page 35: ...has been selected the oil goes to the front right hand unit the front left hand unit and then to the centre unit before returning to the back lap valve the cooler and the reservoir Within the Reel drive valve is a variable speed control that comprises a needle valve and a pilot operated spool valve Rotating the knurled head of the needle valve allows a proportion of the oil to return to the reserv...

Page 36: ... 050 Cy linder driv e motors 2100 Rpm Oil Cooler RH Div ider c ombiner v alv e Lift valv e Lift ram right Lift ram left Lift ram c entre Sequenc e v alv e Cy linder driv e valv e Relief v alv e 210 Bar 3000 ps i T P M G T P A B T P PB R L Filter 25 mic ron Filter 25 mic ron Ac c es s ory rear wheel motor Cutting Pump 26 27 Lpm G PlexII 150 210 ps i Charge relief v alv e 800 ps i Implement relief v...

Page 37: ...p 18 3 Lpm 050 050 C y linder driv e motors 2100 R pm Oil C ooler R H D iv ider c ombiner v alv e Lift v alv e Lift ram right Lift ram left Lift ram c entre Sequenc e v alv e C y linder driv e v alv e R elief v alv e 210 Bar 3000 ps i T P M G T P A B T P PB R L Filter 25 mic ron Filter 25 mic ron Ac c es s ory rear w heel motor G PlexII 150 210 ps i C harge relief v alv e 800 ps i Implement relief...

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Page 39: ...te The transmission system is not protected by any form of shock or relief valve This is considered unnecessary as overloading the system will result in spinning the slick tyres Oil from the pump goes to a tee which supplies both front motors before returning to the pump The front right hand motor has an oil shuttle that sets up an exchange of oil at a rate of 4 litres minute joining that going to...

Page 40: ...8 3 Lpm 050 050 C y linder driv e motors 2100 R pm Oil C ooler R H D iv ider c ombiner v alv e Lift v alv e Lift ram right Lift ram left Lift ram c entre Sequenc e v alv e C y linder driv e v alv e R elief v alv e 210 Bar 3000 ps i T P M G T P A B T P PB R L Filter 25 mic ron Filter 25 mic ron Ac c es s ory rear w heel motor C utting Pump 26 27 Lpm G PlexII 150 210 ps i C harge relief v alv e 800 ...

Page 41: ...081 LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre S equence valve Cylinder drive valve Relief valve 210 B ar 3000 psi T P M G T P A B T P P B R L Filter 25 micron Filter 25 micron A ccessory rear wheel motor Cutting P ump 26 27 Lpm G PlexII 150 210 psi Charge relief valve 800 psi Implement...

Page 42: ...g v alv e LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Sequence valve Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexII 150 210 psi Charge relief valve 800 psi Implemen...

Page 43: ... LH Charge pump 18 3 Lpm 050 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre S equence valve Cylinder drive valve Relief valve 210 B ar 3000 psi T P M G T P A B T P P B R L Filter 25 micron Filter 25 micron A ccessory rear wheel motor Cutting P ump 26 27 Lpm G Ple x II 150 210 psi Charge relief valve 800 psi Implement ...

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Page 45: ...8 SECTION 8 HYDRAULICS FOR ZV SERIES Master Hydraulic Schematic Diagrams ZV Series machines fitted with pressure switch and variable needle valve ...

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Page 47: ...8 SECTION 8 HYDRAULICS FOR DP SERIES Hydraulic Schematic Diagrams DP Series machines fitted with Bi directional relief valve no pressure switch as used with the new timed lift lower pic module ...

Page 48: ...t oil shuttle 4 Lpm Tank Transmission Pump 48 45 Lpm 081 LH Charge pump 18 3 Lpm 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor 1 2 Sequence valve ...

Page 49: ...m 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexIII 150 210 psi Charge relief valve 800 psi Implement relief valve 1 2 Sequence valve ...

Page 50: ...m 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexIII 150 210 psi Charge relief valve 800 psi Implement relief valve 1 2 Sequence valve ...

Page 51: ... Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexIII 150 210 psi Charge relief valve 800 psi Implement relief valve 1 2 Sequence valve ...

Page 52: ... Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexIII 150 210 psi Charge relief valve 800 psi Implement relief valve 1 2 Sequence valve ...

Page 53: ... drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexIII 150 210 psi Charge relief valve 800 psi Implement relief valve Pressure compensating valve 1 2 Sequence valve ...

Page 54: ...m 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexIII 150 210 psi Charge relief valve 800 psi Implement relief valve 1 2 Sequence valve ...

Page 55: ...18 3 Lpm 050 Cylinder drive motors 2100 Rpm Oil Cooler RH Divider combiner valve Lift valve Lift ram right Lift ram left Lift ram centre Cylinder drive valve Relief valve 210 Bar 3000 psi T P M G T P A B T P PB R L Filter 25 micron Filter 25 micron Accessory rear wheel motor Cutting Pump 26 27 Lpm G PlexIII 150 210 psi Charge relief valve 800 psi Implement relief valve 1 2 Sequence valve ...

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Page 57: ...8 SECTION 8 HYDRAULICS FN FJ SERIES Hydraulic Schematic Diagrams FN FJ Series machines fitted with new cutting and lift circuit Plus 1 Controller ...

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Page 59: ...Charge Relief Valve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Hydraulic Circuit Master Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8...

Page 60: ...alve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rp...

Page 61: ...alve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rp...

Page 62: ...alve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rp...

Page 63: ...alve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rp...

Page 64: ... 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rpm A B A B Top Valve Bottom Valve A B Pressure Return Case Charge Suction Lower Units Relief Valve 125 bar...

Page 65: ...alve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rp...

Page 66: ... 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rpm A B A B Top Valve Bottom Valve A B Pressure Return Case Charge Suction Lift Units Relief Valve 125 bar 1800 psi G NOTE Pressure measured ...

Page 67: ...alve 10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder 2 mm 0 08 Hot Oil Shuttle 4 l min 1 gal min US RH LH TRW Me10 Soft Drop Valve Lift Valve T P B A P Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rpm A B A B Top ...

Page 68: ...10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder Flushing Valve l min gal min US RH LH TRW Me10 3WD Circuit Forward Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rp...

Page 69: ...10 15 bar 150 210 psi Implement Relief Valve 55 bar 800 psi Steering Valve R L T P Steering Cylinder Flushing Valve l min gal min US RH LH TRW Me10 3WD Circuit Reverse Soft Drop Valve Lift Valve T P B A P Backlap Valve Relief Valve 100 bar 1400 psi Transport 300 rpm Mowing 110 140 rpm Reverse 140 170 rpm actual measurements Transmission Pump 48 45 l min 12 8 gal min US Engine 3400 rpm Idle 1400 rp...

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Page 71: ...e Heat Switch Pressed After 5 Seconds 10C 8 Start Engine Crank 10C 9 Engine Running 10C 10 Sit In seat Drive Machine To Green 10C 11 Engage Reel Enable Switch 10C 12 Depress LowerEngage Reel Enable Switch 10C 13 Centre units Lowers 10C 14 Rear unit lowered Reels Engaged 10C 15 Depress Raise Pedal F Units Start To Raise 10C 16 Rear Units Start To Raise Reels Stop 10C 17 Rear Units Fully Raise Posit...

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Page 73: ...0A REPAIR SERVICE TOOLS AND MATERIALS 10A 3 Tools required Digital Multimeter Jumper wires 60 amp Ammeter Battery Tester Cleaning Materials Baking soda and water Water repellent WD40 Other service items Electrical insulation compound ...

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Page 75: ... Al te rn a to r Am m e te r L o we r s o l Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e re l a y Y B W G D3 Y Y Re e l s o l B Fu e l p u m p W Y Sta rte r re l a y W W BR W G B Re e l e n a b l e s wi tc h 2 0 a m p B B B B B B B W R W W Y W Y W Y W BL G Pre h e a t Ti m e r Pre h e a t re l a y He a d l i g h t s wi tc h BL BL BL W BL TPS M o d u l e Oi l l e a k b u...

Page 76: ...Al te rn ato r Am m ete r L o we r s o l Ra is e s o l O G G G D7 D5 D6 Se q u en c e s o l W BL Se q ue n c e re la y Y B W G D3 Y Y Re e l s o l B Fue l p u m p W Y Sta rte r re l ay W W BR W G B Re e l en a b l e s wi tc h 2 0 a m p B B B B B B B W R W W Y W Y W Y W BL G Pre h e a t Ti m e r Pre h ea t re la y He ad l ig h t s wi tc h BL BL BL W BL TPS M o d u l e Oi l le a k bu z z e r Am m e ...

Page 77: ...R Y Y W R W R B O B B B R Alterna to r Am m e te r L owe r s o l Rai s e s o l O G G G D7 D5 D6 Sequ en c e s o l W BL Se qu en c e rel ay Y B W G D3 Y Y Ree l s o l B Fuel pum p W Y Sta rte r rela y W W BR W G B Ree l en ab le s witc h 2 0 am p B B B B B B B W R W W Y W Y W Y W BL G Pre he at Tim e r Pre h ea t rel ay He ad ligh t s witc h BL BL BL W BL TPS M o du le Oi l le ak bu z z e r Am m e ...

Page 78: ...R Al te rn a to r Am m e te r L o we r s o l Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e re l a y Y B W G D3 Y Y Re e l s o l B Fu e l p u m p W Y Sta rte r re l a y W W BR W G B Re e l e n a b l e s wi tc h 2 0 a m p B B B B B B B W R W W Y W Y W Y W BL G Pre h e a t Ti m e r Pre h e a t re l a y He a d l i g h t s wi tc h BL BL BL W BL T PS M o d u l e Oi l l e a k b...

Page 79: ... i t G W R G R Y Y W R W R B O B B B R Alternator Am m eter Lower s ol Rais e s ol O G G G D7 D5 D6 Sequenc e s ol W BL Sequenc e rel ay Y B W G D3 Y Y Reel s ol B Fuel pum p W Y Starter relay W W BR W G B Reel enable s witc h 20 am p B B B B B B B W R W W Y W Y W Y W BL G Pre heat Tim er Pre heat rel ay Headlight s witc h BL BL BL W BL TPS M odule Oil leak buz z er Am m eter l am p Headli ghts TP...

Page 80: ... Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e re l a y Y B W G D3 Y Y Re e l s o l B Fu e l p u m p W Y Sta rte r re l a y W W BR W G B Re e l e n a b l e s wi tc h 2 0 a m p B B B B B B B W R W W Y W Y W Y W BL G Pre h e a t T i m e r Pre h e a t re l a y He a d l i g h t s wi tc h BL BL BL W BL TPS M o d u l e Oi l l e a k b u z z e r Am m e te r l a m p He a d l i g ...

Page 81: ... R G R Y Y W R W R B O B B B R A lternator A mmeter Low er sol R aise sol O G G G D 7 D 5 D 6 S equence sol W B L S equence relay Y B W G D 3 Y Y R eel sol B Fuel pump W Y S tarter relay W W B R W G B R eel enable sw itch 20 amp B B B B B B B W R W W Y W Y W Y W B L G P re heat Timer P re heat relay H eadlight sw itch B L B L B L W B L TP S Module Oil leak buzzer A mmeter lamp H eadlights TP S oil...

Page 82: ... B B R A l t ernat or A mmet er Low er sol R ai s e sol O G G G D 7 D 5 D 6 S equence sol W B L S equence rel a y Y B W G D 3 Y Y R eel sol B F uel pump W Y S t art er rel a y W W B R W G B R eel enabl e sw i t ch 20 amp B B B B B B B W R W W Y W Y W Y W B L G P re heat Ti m er P re heat rel a y H eadl i g ht sw i t ch B L B L B L W B L T P S Modul e Oi l l e ak buzzer A mmet er l a mp H eadl i g ...

Page 83: ...L o we r s o l Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e re l a y Y B W G D3 Y Y Re e l s o l B Fu e l p um p W Y Sta rte r re l a y W W BR W G B Re e l e n a b l e s wi tc h 2 0 a m p B B B B B B B W R W W Y W Y W Y W BL G Pre h e a t Ti m e r Pre h e a t re l a y He a d li g h t s wi tc h BL BL BL W BL TPS M o d u l e Oi l l e ak b u z z e r Am m e te r l a m p He ...

Page 84: ...G R Y Y W R W R B O B B B R Alternator Ammeter Lower sol Raise sol O G G G D7 D5 D6 Sequence sol W BL Sequence relay Y B W G D3 Y Y Reel sol B Fuel pump W Y Starter relay W W BR W G B Reel enable switch 20 amp B B B B B B B W R W W Y W Y W Y W BL G Pre heat Timer Pre heat relay Headlight switch BL BL BL W BL TPS Module Oil leak buzzer Ammeter lamp Headlights TPS oil temp sender TPS oil level sende...

Page 85: ...R B O B B B R A l t ernat or A mmet er Low er sol R ai s e sol O G G G D 7 D 5 D 6 S equence sol W B L S equence rel a y Y B W G D 3 Y Y R eel sol B Fuel pump W Y S t art er rel a y W W B R W G B R eel enabl e sw i t ch 20 amp B B B B B B B W R W W Y W Y W Y W B L G P re heat Ti m er P re heat rel a y H eadl i g ht sw i t ch B L B L B L W B L TP S Modul e Oi l l e ak buzzer A mmet er l a mp H eadl...

Page 86: ...W R W R B O B B B R A l t ernat or A mmet er Low er sol R ai s e sol O G G G D 7 D 5 D 6 S equence sol W B L S equence rel a y Y B W G D 3 Y Y R eel sol B Fuel pump W Y S t art er rel a y W W B R W G B R eel enabl e sw i t ch 20 amp B B B B B B B W R W W Y W Y W Y W B L G P re heat Ti m er P re heat rel a y H eadl i g ht sw i t ch B L B L B L W B L TP S Modul e Oi l l e ak buzzer A mmet er l a mp ...

Page 87: ...e te r L o we r s o l Ra i s e s o l O G G G D7 D5 D6 Se q u e n c e s o l W BL Se q u e n c e rel ay Y B W G D3 Y Y Re e l s o l B Fu e l p u m p W Y Sta rte r rel ay W W BR W G B Re e l e n a b l e s wi tc h 2 0 am p B B B B B B B W R W W Y W Y W Y W BL G Pre he a t Tim e r Pre h e a t re l a y He a d l ig h t s witc h BL BL BL W BL TPS M o du le Oi l l ea k b u z z e r Am m ete r l am p Hea d l...

Page 88: ... R Y Y W R W R B O B B B R A lternator A mmeter Low er sol R aise sol O G G G D 7 D 5 D 6 S equence sol W B L S equence relay Y B W G D 3 Y Y R eel sol B Fuel pump W Y S tarter relay W W B R W G B R eel enable sw itch 20 amp B B B B B B B W R W W Y W Y W Y W B L G P re heat Timer P re heat relay H eadlight sw itch B L B L B L W B L TP S Module Oil leak buzzer A mmeter lamp H eadlights TP S oil tem...

Page 89: ...r down l im i t G W R G R Y Y W R W R B O B B B R Alternator Am m eter Lower s ol Rais e s ol O G G G D7 D5 D6 Sequenc e s ol W BL Sequenc e relay Y B W G D3 Y Y Reel s ol B Fuel pum p W Y Starter relay W W BR W G B Reel enable s witc h 20 am p B B B B B B B W R W W Y W Y W Y W BL G Pre heat Ti m er Pre heat relay Headl ight s witc h BL BL BL W BL TPS M odule Oil leak buz z er Am m eter lam p Head...

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Page 91: ...Off Poistion Pre Heat Switch Start Engine Crank Engine Running Engine Running PTO on Reels lowering Engine running PTO on rear unit lowering Engine running all units lowered Engine running PTO on raise Engine running PTO on rear unit raising Engine running PTO on all unitsraised ...

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Page 101: ... Off Poistion Pre Heat Switch Start Engine Crank Engine Running brake applied PTO off Engine Running sit in seat release brake in drive Engine running PTO on lower units using foot switch Activate pressure switch Engine running PTO on raise using paddle Activate pressure switch ...

Page 102: ...ater temp lamp Overheat buzzer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y Brake WR WR 1 2 4 5 20 amp 6 Y Y Y P G Rais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Lower Solenoid NY YU O O B G G O WG L L Stop Foot Paddle R RW RW W G Y Reel Solenoid Starter motor Solenoid 3WD Solenoi...

Page 103: ...Water temp lamp Overheat buz zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 amp 6 Y Y Y P G R ais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Low er Solenoid NY YU O O B G G O WG L L Stop Foot Paddle R R W R W W G Y R eel Solenoid Starter motor Solenoid...

Page 104: ... lamp Ov erheat buz z er Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U W P W P W P W P W P G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 amp 6 Y Y Y P G R ais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Low er Solenoid NY YU O O B G G O W G Foot Paddle R R W R W W G Y R eel Solenoid Starter motor Solenoid 3WD Soleno...

Page 105: ... lamp Overheat buzz er Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y WR WR 1 2 4 5 20 amp 6 Y Y Y P G Rais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Lower Solenoid NY YU O O B G G O WG Foot Paddle R RW RW W G Y Reel Solenoid Starter motor Solenoid 3WD Solenoid Volt Meter Back Lap 20 amp...

Page 106: ... erheat buz z er Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U W P W P W P W P W P G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 amp 6 Y Y Y P G R ais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Low er Solenoid N Y YU O O B G G O W G Foot Paddle R R W R W W G Y R eel Solenoid Starter motor Solenoid 3WD Solenoid Volt...

Page 107: ...zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 amp 6 Y Y Y P G R ais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Low er Solenoid NY YU O O B G G O WG Foot Paddle R R W R W W G Y R eel Solenoid Starter motor Solenoid 3WD Solenoid Volt Meter Back Lap 20 a...

Page 108: ...z zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 amp 6 Y Y Y P G R ais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Low er Solenoid NY YU O O B G G O WG L L Stop Pres s ure Sw itc h Foot Paddle R R W R W W G Y R eel Solenoid Starter motor Solenoid 3WD So...

Page 109: ... temp lamp Overheat buz zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 amp 6 Y Y Y P G Rais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Low er Solenoid NY YU O O B G G O WG L L Stop Pres s ure Switc h Foot Paddle R RW RW W G Y Reel Solenoid Starter motor So...

Page 110: ...buzzer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U W P W P WP W P W P G 20 amp 3WD Seat R ais e R elay Low er R elay S IG O O R Y R R R Fuel pump W Y Brake WR WR 1 2 4 5 20 amp 6 Y Y Y P G R ais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Low er Solenoid NY YU O O B G G O WG L L Stop Pres s ure Sw itc h Foot Paddle R R W R W W G Y R eel Solenoid Starter motor Solenoid 3W...

Page 111: ...t buz zer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y Brak e WR WR 1 2 4 5 20 amp 6 Y Y Y P G Rais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Low er Solenoid NY YU O O B G G O WG Foot Paddle R RW RW W G Y Reel Solenoid Starter motor Solenoid 3WD Solenoid Volt Meter Back Lap 20 amp...

Page 112: ...ender Water temp lamp Overheat buzzer Earth W B W R W R W R Y W G B B B B B W O W U W R B 30 amp N N N N N U U U WP WP WP WP WP G 20 amp 3WD Seat Rais e Relay Lower Relay S IG O O R Y R R R Fuel pump W Y Brake WR WR 1 2 4 5 20 amp 6 Y Y Y P G Rais e Solenoid 1 2 3 4 5 6 7 8 9 Pic Module Lower Solenoid NY YU O O B G G O WG Foot Paddle R RW RW W G Y Reel Solenoid Starter motor Solenoid 3WD Solenoid ...

Page 113: ... ELECTRICAL SYSTEM DP Series with Paddle Control Schematic diagrams Hot Ignition Start Engine Engine Running Brake Applied Drive to Green PTO Switch ON Lower Units Paddle onto Green PTO ON Raise Units Foot PTO ON ...

Page 114: ...IG Y O G PREHEAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND VE B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P TRIG W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W Y LAMP W B W B G W Y 4 13 5 B 3 G 6 10 R Y R A R E W G B W R W Y Y W G R W Y 5 SPLIT TO MAIN 3 9 8 7 6 4 3 2 1 9 B METER R 3 1 VOLT B B N O O G 10 9 MAIN 2 SPLIT TO 8 7 6 5 W P ...

Page 115: ...SW B G G 3 W D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLIGHT W P OIL PRESS SENDER B WATER TEMP SENDER HEADLIGHT B FUEL SOL N GLOW PLUG O P Y N ROTOR STARTER SOL ENGINE B B GND B BATTERY G N MOTOR HC PC STARTER Hot 2 of 2 ...

Page 116: ...Y O G PREHEAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND VE B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P TRIG W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W Y LAMP W B W B G W Y 4 13 5 B 3 G 6 10 R Y R A R E W G B W R W Y Y W G R W Y 5 SPLIT TO MAIN 3 9 8 7 6 4 3 2 1 9 B METER R 3 1 VOLT B B N O O G 10 9 MAIN 2 SPLIT TO 8 7 6 5 W P N N...

Page 117: ... B G G 3 W D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLIGHT W P OIL PRESS SENDER B WATER TEMP SENDER HEADLIGHT B FUEL SOL N GLOW PLUG O P Y N ROTOR STARTER SOL ENGINE B B GND B BATTERY G N MOTOR HC PC STARTER Ignition 2 of 2 ...

Page 118: ...O G PREHEAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND VE B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P TRIG W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W Y LAMP W B W B G W Y 4 13 5 B 3 G 6 10 R Y R A R E W G B W R W Y Y W G R W Y 5 SPLIT TO MAIN 3 9 8 7 6 4 3 2 1 9 B METER R 3 1 VOLT B B N O O G 10 9 MAIN 2 SPLIT TO 8 7 6 5 W P N N N...

Page 119: ... G G 3 W D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLIGHT W P OIL PRESS SENDER B WATER TEMP SENDER HEADLIGHT B FUEL SOL N GLOW PLUG O P Y N ROTOR STARTER SOL ENGINE B B GND B BATTERY G N MOTOR HC PC STARTER Start Engine 2 of 2 ...

Page 120: ...EAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W Y LAMP W B W B G W Y 4 13 5 B 3 G 6 10 R Y R A R E W G B W R W Y Y W G R W Y 5 SPLIT TO MAIN 3 9 8 7 6 4 3 2 1 9 B METER R 3 1 VOLT B B N O O G 10 9 MAIN 2 SPLIT TO 8 7 6 5 W P N N N N N 3 4 2 1 10 ...

Page 121: ... D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLIGHT W P OIL PRESS SENDER B WATER TEMP SENDER HEADLIGHT B FUEL SOL N GLOW PLUG O P Y N ROTOR STARTER SOL ENGINE B B GND B BATTERY G N MOTOR HC PC STARTER Engine Running Brake Applied 2 of 2 ...

Page 122: ...EAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W Y LAMP W B W B G W Y 4 13 5 B 3 G 6 10 R Y R A R E W G B W R W Y Y W G R W Y 5 SPLIT TO MAIN 3 9 8 7 6 4 3 2 1 9 B METER R 3 1 VOLT B B N O O G 10 9 MAIN 2 SPLIT TO 8 7 6 5 W P N N N N N 3 4 2 1 10 ...

Page 123: ... D SOL W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLIGHT W P OIL PRESS SENDER B WATER TEMP SENDER HEADLIGHT B FUEL SOL N GLOW PLUG O P Y N ROTOR STARTER SOL ENGINE B B GND B BATTERY G N MOTOR HC PC STARTER Drive to Green PTO Switch ON 2 of 2 ...

Page 124: ...W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W Y LAMP W B W B G W Y 4 13 5 B 3 G 6 10 R Y R A R E W G B W R W Y Y W G R W Y 5 SPLIT TO MAIN 3 9 8 7 6 4 3 2 1 9 B METER R 3 1 VOLT B B N O O G 10 9 MAIN 2 SPLIT TO 8 7 6 5 W P N N N N N 3 4 2 1 10 W Y ...

Page 125: ...R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLIGHT W P OIL PRESS SENDER B WATER TEMP SENDER HEADLIGHT B FUEL SOL N GLOW PLUG O P Y N ROTOR STARTER SOL ENGINE B B GND B BATTERY G N MOTOR HC PC STARTER Lower Units Paddle onto Green PTO ON 2 of 2 ...

Page 126: ...REHEAT W P B PREHEAT SHUT DOWN TIMER RELAY W G STARTER RELAY B W N G W R U B GND B W R SW LIGHT HEADLIGHT W U N 30A 20A N O P W Y W G W Y W SWITCH W Y W Y 2 U 1 3 5 HEADLIGHT SWITCH C U 1 NO W P PREHEAT W Y LAMP W B W B G W Y 4 13 5 B 3 G 6 10 R Y R A R E W G B W R W Y Y W G R W Y 5 SPLIT TO MAIN 3 9 8 7 6 4 3 2 1 9 B METER R 3 1 VOLT B B N O O G 10 9 MAIN 2 SPLIT TO 8 7 6 5 W P N N N N N 3 4 2 1 ...

Page 127: ...G G W R FUEL PUMP W Y R A R W R W G Y M O PARKING BRAKE NEUTRAL SW W R SWITCH BACKLAP C NO REEL SOL Y SEAT SW R A C NO W LOWER SOL O B N N N N N W O W P W W G W U W R W R W P W R G R Y RAISE SOL HEADLIGHT W P OIL PRESS SENDER B WATER TEMP SENDER HEADLIGHT B FUEL SOL N GLOW PLUG O P Y N ROTOR STARTER SOL ENGINE B B GND B BATTERY G N MOTOR HC PC STARTER Raise Units Foot PTO ON 2 of 2 ...

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Page 129: ...SECTION 10 ELECTRICAL SYSTEM FH Series Diesel Engine Schematic diagrams ...

Page 130: ...V 1 0 G N 1 2 0 5 0 5 Red Blue TWISTED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U 1 0 U SP 5 B 1 0 SP 2 HEATER FUSE 36 1 1 0 2 3 4 ...

Page 131: ... R B SP 5 SP 9 WORK LAMP 33 1 2 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 7 GRN 1 0 10 1 0 27 1 0 10 1 0 6 1 0 13...

Page 132: ... 0 G N 1 2 0 5 0 5 Red Blue TWISTED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U 1 0 U SP 5 B 1 0 SP 2 HEATER FUSE 36 1 1 0 2 3 4 5 6...

Page 133: ...B SP 5 SP 9 WORK LAMP 33 1 2 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 7 GRN 1 0 10 1 0 27 1 0 10 1 0 6 1 0 13 1 ...

Page 134: ...lue TWISTED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U 1 0 U SP 5 B 1 0 SP 2 HEATER FUSE 36 1 1 0 2 3 4 5 6 7 8 U 1 0 YEL 2 0 1 0 R...

Page 135: ... 2 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 7 GRN 1 0 10 1 0 27 1 0 10 1 0 6 1 0 13 1 0 4 IGP SP 9 BLK 3 0 1 1 0...

Page 136: ...e TWISTED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U 1 0 U SP 5 B 1 0 SP 2 HEATER FUSE 36 1 1 0 2 3 4 5 6 7 8 U 1 0 YEL 2 0 1 0 R B...

Page 137: ... 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 7 GRN 1 0 10 1 0 27 1 0 10 1 0 6 1 0 13 1 0 4 IGP SP 9 BLK 3 0 1 1 0 2...

Page 138: ...D PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U 1 0 U SP 5 B 1 0 SP 2 HEATER FUSE 36 1 1 0 2 3 4 5 6 7 8 U 1 0 YEL 2 0 1 0 R B 1 0 R B...

Page 139: ... U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 7 GRN 1 0 10 1 0 27 1 0 10 1 0 6 1 0 13 1 0 4 IGP SP 9 BLK 3 0 1 1 0 24 1 0 32...

Page 140: ...D PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U 1 0 U SP 5 B 1 0 SP 2 HEATER FUSE 36 1 1 0 2 3 4 5 6 7 8 U 1 0 YEL 2 0 1 0 R B 1 0 R B...

Page 141: ... U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 7 GRN 1 0 10 1 0 27 1 0 10 1 0 6 1 0 13 1 0 4 IGP SP 9 BLK 3 0 1 1 0 24 1 0 32...

Page 142: ...ED PAIR PROGRAM PORT 37 3 LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U 1 0 U SP 5 B 1 0 SP 2 HEATER FUSE 36 1 1 0 2 3 4 5 6 7 8 U 1 0 YEL 2 0 1 0 R B 1 0 R ...

Page 143: ...0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 7 GRN 1 0 10 1 0 27 1 0 10 1 0 6 1 0 13 1 0 4 IGP SP 9 BLK 3 0 1 1 0 24 1 0 3...

Page 144: ... 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G SP 7 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U 1 0 U SP 5 B 1 0 SP 2 HEATER FUSE 36 1 1 0 2 3 4 5 6 7 8 U 1 0 YEL 2 0 1 0 R B 1 0 R B SP 6 B 1 0 SP 2 REEL ENABLE SWITCH PTO SWITCH 13 SP 7 U 2 0 N 3 0 N R 40A...

Page 145: ... 4 5 5 4 5 2 3 0 6 2 0 15 1 0 6 1 0 17 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 17 1 0 16 2 0 18 1 0 9 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 7 GRN 1 0 10 1 0 27 1 0 10 1 0 6 1 0 13 1 0 4 IGP SP 9 BLK 3 0 1 1 0 24 1 0 32 1 0 27 1 0 25 2 0 34 1 0...

Page 146: ......

Page 147: ...SECTION 10 ELECTRICAL SYSTEM FJ Series Petrol Engine Schematic diagrams ...

Page 148: ... LG CAN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U SP 5 B 1 0 SP 2 1 1 0 2 3 4 5 6 7 8 G 1 0 YEL 1 0 1 0 R B 1 0 R B SP 6 B 1 0 SP 2 REEL ENABLE SWITCH PTO SWITCH 13 ...

Page 149: ...0 1 0 U R B SP 5 SP 9 WORK LAMP 33 1 2 1 0 1 0 U R B SP 5 SP 9 SP 1 BRN 4 5 5 4 5 2 2 0 15 1 0 6 2 0 4 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 16 2 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 9 BLK 3 0 1 1 0 24 1 0 32 2 0 34 1 0 25 1 0 33 1 0 2...

Page 150: ...AN ADAPTOR SERVICE TOOL 4143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U SP 5 B 1 0 SP 2 1 1 0 2 3 4 5 6 7 8 G 1 0 YEL 1 0 1 0 R B 1 0 R B SP 6 B 1 0 SP 2 REEL ENABLE SWITCH PTO SWITCH 13 U Y 1...

Page 151: ... 15 1 0 6 2 0 4 SP 2 BLK 1 0 8 1 0 15 2 0 1 1 0 16 2 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 9 BLK 3 0 1 1 0 24 1 0 32 2 0 34 1 0 25 1 0 33 1 0 23 GND SP 11 LG N 1 0 7 1 0 16 1 0 10 SP 10 Y B 1 0 19 1 0 8 1 0 20 Y B 1 0 Y O 1 0 W B ...

Page 152: ...143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U SP 5 B 1 0 SP 2 1 1 0 2 3 4 5 6 7 8 G 1 0 YEL 1 0 1 0 R B 1 0 R B SP 6 B 1 0 SP 2 REEL ENABLE SWITCH PTO SWITCH 13 U Y 1 0 LIGHT SWITCH 14 LG K 1...

Page 153: ...1 0 16 2 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 9 BLK 3 0 1 1 0 24 1 0 32 2 0 34 1 0 25 1 0 33 1 0 23 GND SP 11 LG N 1 0 7 1 0 16 1 0 10 SP 10 Y B 1 0 19 1 0 8 1 0 20 Y B 1 0 Y O 1 0 W B 1 0 W K 1 0 W U 1 0 W U 1 0 W B W K Y N 1 0 ...

Page 154: ...143951 40 SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U SP 5 B 1 0 SP 2 1 1 0 2 3 4 5 6 7 8 G 1 0 YEL 1 0 1 0 R B 1 0 R B SP 6 B 1 0 SP 2 REEL ENABLE SWITCH PTO SWITCH 13 U Y 1 0 LIGHT SWITCH 14 LG K 1...

Page 155: ...1 0 16 2 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 9 BLK 3 0 1 1 0 24 1 0 32 2 0 34 1 0 25 1 0 33 1 0 23 GND SP 11 LG N 1 0 7 1 0 16 1 0 10 SP 10 Y B 1 0 19 1 0 8 1 0 20 Y B 1 0 Y O 1 0 W B 1 0 W K 1 0 W U 1 0 W U 1 0 W B W K Y N 1 0 ...

Page 156: ... SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U SP 5 B 1 0 SP 2 1 1 0 2 3 4 5 6 7 8 G 1 0 YEL 1 0 1 0 R B 1 0 R B SP 6 B 1 0 SP 2 REEL ENABLE SWITCH PTO SWITCH 13 U Y 1 0 LIGHT SWITCH 14 LG K 1 0 B 1 0 ...

Page 157: ...0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 9 BLK 3 0 1 1 0 24 1 0 32 2 0 34 1 0 25 1 0 33 1 0 23 GND SP 11 LG N 1 0 7 1 0 16 1 0 10 SP 10 Y B 1 0 19 1 0 8 1 0 20 Y B 1 0 Y O 1 0 W B 1 0 W K 1 0 W U 1 0 W U 1 0 W B W K Y N 1 0 Y S 1 0 Y...

Page 158: ...SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U SP 5 B 1 0 SP 2 1 1 0 2 3 4 5 6 7 8 G 1 0 YEL 1 0 1 0 R B 1 0 R B SP 6 B 1 0 SP 2 REEL ENABLE SWITCH PTO SWITCH 13 U Y 1 0 LIGHT SWITCH 14 LG K 1 0 B 1 0 S...

Page 159: ...0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 9 BLK 3 0 1 1 0 24 1 0 32 2 0 34 1 0 25 1 0 33 1 0 23 GND SP 11 LG N 1 0 7 1 0 16 1 0 10 SP 10 Y B 1 0 19 1 0 8 1 0 20 Y B 1 0 Y O 1 0 W B 1 0 W K 1 0 W U 1 0 W U 1 0 W B W K Y N 1 0 Y S 1 0 Y...

Page 160: ... SP 11 N SP 3 2A 7 1 1 0 W 1 0 G O 10A 8 2 2 0 W 1 0 G 10A 10 4 1 0 W 2 0 G N 30A 9 3 2 0 W 2 0 U 15A 12 6 2 0 W 2 0 G B 10A 11 5 2 0 FUSE BOX 6 ACC OFF RUN START AC I P RUN ST W N W W R KEY SWITCH 5 1 1 0 2 3 4 5 6 7 8 U 2 0 U R 2 0 1 0 U 1 0 U SP 5 B 1 0 SP 2 1 1 0 2 3 4 5 6 7 8 G 1 0 YEL 1 0 1 0 R B 1 0 R B SP 6 B 1 0 SP 2 REEL ENABLE SWITCH PTO SWITCH 13 U Y 1 0 LIGHT SWITCH 14 LG K 1 0 B 1 0 ...

Page 161: ... 0 18 1 0 10 1 0 13 1 0 11 1 0 14 1 0 12 GND SP 4 G N 1 0 7 2 0 6 1 0 7 1 0 8 SP 3 WHT 4 5 5 1 0 6 2 0 6 2 0 6 2 0 6 2 0 6 SP 5 U R 2 0 14 1 0 32 1 0 33 SP 6 YEL 1 0 13 1 0 21 1 0 19 1 0 22 1 0 8 1 0 20 SV SP 9 BLK 3 0 1 1 0 24 1 0 32 2 0 34 1 0 25 1 0 33 1 0 23 GND SP 11 LG N 1 0 7 1 0 16 1 0 10 SP 10 Y B 1 0 19 1 0 8 1 0 20 Y B 1 0 Y O 1 0 W B 1 0 W K 1 0 W U 1 0 W U 1 0 W B W K Y N 1 0 Y S 1 0 ...

Page 162: ......

Page 163: ...11 SECTION 11 PREVENTATIVE MAINTENANCE ...

Page 164: ......

Page 165: ...15 15 1 SECTION 15 NOTES ...

Page 166: ...NOTES 15 2 ...

Page 167: ...15 NOTES 15 3 ...

Page 168: ...NOTES 15 4 ...

Page 169: ...15 NOTES 15 5 ...

Page 170: ...NOTES 15 6 ...

Page 171: ...15 NOTES 15 7 ...

Page 172: ...NOTES 15 8 ...

Page 173: ...15 NOTES 15 9 ...

Page 174: ...NOTES 15 10 ...

Page 175: ...15 NOTES 15 11 ...

Page 176: ...NOTES 15 12 ...

Page 177: ...15 NOTES 15 13 ...

Page 178: ...NOTES 15 14 ...

Page 179: ...15 NOTES 15 15 ...

Page 180: ...NOTES 15 16 ...

Page 181: ...Revision Date Author Description of Change Material Up date Sheet ...

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