Ranger RP-30FCH Installation And Operation Manual Download Page 1

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1645 Lemonwood Dr.

Santa Paula, CA 93060 USA

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rangerproducts.com

15-Ton Oil-Filter Crusher

Installation and Operation Manual

Manual P/N 5900097 — Manual Revision B — December 2020

Model:

•

RP-30FCH

Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.

⚠

DANGER

Read the

entire

contents of this manual

before

using this product.

Failure to follow the instructions and safety precautions can result in
serious injury or death. Make sure all operators read this manual. Keep
the manual near the product for future reference.

By proceeding with

installation and operation, you agree that you fully understand the
contents of this manual and assume full responsibility for product use.

Summary of Contents for RP-30FCH

Page 1: ...k Inc in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions can result in serious injury or death Make sure all operators read this manual Keep the manual near the product for future reference By proceeding with installation and operation you agree that you fully understand the con...

Page 2: ...or visit bendpak com support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the unit without reading and understanding this manu...

Page 3: ...s up operates maintains or repairs it DANGER Be very careful when setting up operating maintaining or repairing this equipment failure to do so could result in property damage product damage injury or in very rare cases death Make sure only authorized personnel operate this equipment All repairs must be performed by an authorized technician Do not make modifications to the unit this voids the warr...

Page 4: ...gness to assist in helping you process your claim does not make us responsible for collection of claims or replacement of lost or damaged materials Safety Considerations Read this manual carefully before using your new product Do not set up or operate the product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until they are also ...

Page 5: ...mends making a thorough inspection of the product at least once a year Replace any damaged or severely worn parts decals or warning labels Symbols Following are the symbols used in this manual DANGER Calls attention to a hazard that will result in death or injury WARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Calls attention to a hazard or unsaf...

Page 6: ... can be reprocessed or recycled which is good for the environment and your bottom line Having smaller sized discs means more crushed Oil Filters can fit into your collection bin which means fewer trips to the scrap collector Q Who pays attention to things like this A Both the state you live in and the U S government EPA and DTSC If you do not comply with applicable laws you leave yourself open to ...

Page 7: ... 2020 Rev B Specifications Height 75 75 1 925 mm Width including Power Unit 42 5 1 080 mm Depth 17 432 mm Chamber height 10 75 273 mm Chamber width 8 5 216 mm Chamber depth 10 5 267 mm Average cycle time 8 to 15 seconds Power 208 240 VAC 50 60 Hz 1 Ph ...

Page 8: ...RP 30FCH Oil Filter Crusher 8 P N 5900097 December 2020 Rev B Components The following drawing shows the major components of the RP 30FCH ...

Page 9: ...n by having the Door fully closed or operation is suspended Control Handle Move to the Left to bring down the Ram and crush the can in the unit move to the Right to raise the Ram Power Unit Connects to an electric power source and provides hydraulic force to power the Ram Platform Holds the Can Crusher on the Stand Platform Stand Raises the Can Crusher up high enough and wide enough to support a 5...

Page 10: ... for Electrical Work 3 Make sure you have the necessary Tools 4 Select the Installation Site 5 Unpack the Components 6 Make sure there is adequate Clearance on all Sides 7 Assemble the Stand 8 Bolt the Enclosure to the Stand 9 Attach the Power Unit to the Stand 10 About Thread Sealants 11 Connect the Hydraulic Hoses 12 Wire the Door Safety Switch 13 Connect to a Power Source Requires a licensed ce...

Page 11: ... Crusher are difficult for just one person BendPak Ranger strongly recommends having two or more persons work together to install the unit If you have to use an extension cord make sure its current rating is equal to or greater than that of the equipment being used Make sure the extension cord cannot be stepped on run over or pulled out Extension cords are also a tripping hazard so they must be se...

Page 12: ...he Oil Filters in and then to remove them Danger When the unit is crushing an Oil Filter only the Technician should be near it Everyone else must be kept at least 30 feet away from the unit Do not set up the Oil Filter Crusher in a well travelled area No water The Oil Filter Crusher s Power Unit has electronic components If the unit gets wet while turned on those electronic components will most li...

Page 13: ...endPak Ranger recommends leaving an additional 12 inches 305 mm of space above the top of the Oil Can Crusher WARNING The Clearance values shown below are to allow the Technician enough space to operate the Oil Filter Crusher For safety purposes only the Technician should be within 30 feet of the Oil Filter Crusher during use Not necessarily to scale Not all components shown ...

Page 14: ...e Legs look similar but they are not interchangeable The Tops are different from the Bottoms and the Left Legs are different from the Rights Legs We recommend laying them out to make sure you have the right sections in the right place before connecting them Connect a Small Leg 4 to each Leg that you just installed and then connect the Left Bottom Legs 2 and Right Bottom Legs 2 to the corresponding...

Page 15: ...rom the factory Connecting them is described later To bolt the Enclosure to the Stand Lift the Enclosure and place it on top of the Platform CAUTION The Enclosure is heavy and the weight is not evenly distributed we strongly recommend having two people lift the Enclosure into place Move the Enclosure until it is directly over the open section of the Platform Secure the Enclosure to the Platform us...

Page 16: ...re shown Sample Power Unit shown Attach the Power Unit to the Stand Attach the Power Unit and Vibration Dampener to the Stand using Four Hex Bolts and Nuts CAUTION The Power Unit is heavy we recommend having one person hold the Power Unit while a second person bolts it in place The following graphic shows how to attach the Power Unit to the Stand ...

Page 17: ...ke sure the Fittings and connectors you are going to use are clean and dry If you are adding Thread Sealant to a Fitting or connector that has already been used with a different sealant use a wire brush to thoroughly remove the old sealant before adding more Apply a small amount of Thread Sealant to the first four threads of the Fitting WARNING Always wear the proper protective equipment when hand...

Page 18: ...ct the Hydraulic Hoses on the Unit Side view Not drawn to scale Not all components shown To install the Hydraulic Hoses Connect the four Hydraulic Hoses as shown in the drawing above securely tighten all connections If you like you can use liquid thread sealant on the NPT Connectors to help prevent leaks Do not use thread seal tape ...

Page 19: ...ydraulic Return Note The Hydraulic Power Out is labeled P on the Power Unit the Hydraulic Return is commonly labeled T Connect the Hydraulic Hose 533 mm to the Hydraulic Return on the Power Unit Connect the other Hydraulic Hose 800 mm to the Hydraulic Power Out on the Power Unit The following drawing shows the connections to make to the Power Unit Not drawn to scale Not all components shown ...

Page 20: ...or Safety Switch is operating as intended before putting the unit into normal operation Do not disable the Door Safety Switch for any reason WARNING All electrical work must be done by a licensed certified Electrician The following graphic shows the Safety Switch with Safety Switch Cover being put in place Not all components shown To wire the Door Safety Switch Remove the Back Plate and two Screws...

Page 21: ...lace you could short circuit the electrical components and you could damage the unit or be electrocuted resulting in serious injury or even death Put the Safety Switch in place in the door and replace the Nut that was removed earlier then route the wiring cord through the opening in the Stand to where the Power Unit is Drawing shows the Switch in place behind Door Frame Not all components shown Co...

Page 22: ...g the unit for example voids the warranty The Oil Filter Crusher uses hydraulic and electrical energy if your organization has Lockout Tagout policies make sure to implement them after connecting the unit to the power source Make sure adequate wire sizes are used service is of adequate amp rating the supply line has the same electrical characteristics voltage cycles and phase as the motor and that...

Page 23: ...ing must only be done by licensed certified Electricians Other than the Technician operating the Oil Filter Crusher keep all other people a minimum of 30 feet away from the unit while it is being used Only put one Oil Filter in the Crusher at a time Never override the operation of the Door Safety Switch WARNING You must wear appropriate protective clothing at all times while operating the Oil Filt...

Page 24: ...open end down WARNING Do not operate the Oil Filter Crusher with the Door open Close and lock the Door CAUTION You cannot crush an item until the Door is closed and locked Move the Control Handle to the left and hold it there The Press Ram will move downwards crush the item return to the original starting position and then shut off Move the Control Handle to the right to raise the Press Ram To rem...

Page 25: ...pect for leaks and drain the approved waste oil container in accordance with all local state and federal regulations Change or replace the Hydraulic Fluid with SAE 10W or 20W non foaming hydraulic oil every 5000 cycles or about once each year depending on the degree of usage and the cleanliness of the work environment Make sure the Press Ram is completely retracted during oil change service Troubl...

Page 26: ...le local electrical codes Damage caused by improper electrical installation may void your warranty Important To connect the three exposed wires to an appropriate Power Cord and Plug or to hard wire them to the facility s electrical grid have your Electrician follow the electrical codes for the country in which you are using the unit and any local electrical codes For example if you are using the u...

Page 27: ...RP 30FCH Oil Filter Crusher 27 P N 5900097 December 2020 Rev B Microswitch ...

Page 28: ...RP 30FCH Oil Filter Crusher 28 P N 5900097 December 2020 Rev B Labels ...

Page 29: ...RP 30FCH Oil Filter Crusher 29 P N 5900097 December 2020 Rev B Parts Diagrams ...

Page 30: ...RP 30FCH Oil Filter Crusher 30 P N 5900097 December 2020 Rev B ...

Page 31: ...RP 30FCH Oil Filter Crusher 31 P N 5900097 December 2020 Rev B ...

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