Ranger R76ATR Page 12 Installation And Operation Manual Download

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R76 Series of Tire Changers

P/N 5900346 — Rev. C — Dec. 2019

Installation

This section describes how to install your Tire Changer. Perform the tasks in the order presented.

⚠

DANGER

When you even hear the words “Tire Changer,” you need to remember that being in
close proximity to one is a serious endeavor with potentially life-threatening risks.

Only allow appropriately trained, authorized, supervised personnel to install the Tire
Changer.

Do not assume that nothing bad is going to happen this time

just because nothing bad happened last time

Installation Safety Rules

Pay attention at all times during installation.

Use appropriate tools and equipment. Stay

clear of moving parts. Keep hands and fingers away from pinch points.

Safety is your top priority

⚠

WARNING

You

must

wear OSHA-approved (publication 3151) personal protective equipment

at all times when installing, using, maintaining, or repairing the Tire Changer: leather

gloves, steel-toed work boots, eye protection, back belts, and hearing protection.

Use caution when unpacking the Tire Changer from its shipping container and setting it up. The Tire

Changer is heavy and the weight is not evenly distributed; dropping or knocking over the unit may

cause equipment damage and personal injury.
Only experienced, trained technicians may install the Tire Changer. In particular, all electrical work

must

be done by a licensed, certified Electrician.

⚠

CAUTION

Certain parts of installing the Tire Changer are difficult for just one person. BendPak
Ranger

strongly

recommends having at least two or more persons work together

to install the Tire Changer.

Summary of Contents for R76ATR

Page 1: ...igned and engineered in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with setup and operation you agree...

Page 2: ...m support warranty Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the unit without reading and understanding this manual and the labels o...

Page 3: ...pairs them You can always find the latest version of the manual for your product on the Ranger website DANGER Be very careful when setting up operating maintaining or repairing this equipment failure to do so could result in property damage product damage injury or in very rare cases death Make sure only authorized personnel operate this equipment All repairs must be performed by an authorized tec...

Page 4: ...he product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until they are also familiar with all operating instructions and warnings WARNING There are many moving parts on a Tire Changer keep clear of these moving parts and the Tire being changed In particular when inflating a Tire never lean over the Tire if it were to explode wh...

Page 5: ...ay be used in this manual DANGER Calls attention to a hazard that will result in death or injury WARNING Calls attention to a hazard or unsafe practice that could result in death or injury CAUTION Calls attention to a hazard or unsafe practice that could result in personal injury product damage or property damage NOTICE Calls attention to a situation that if not avoided could result in product or ...

Page 6: ...es of Tire Changers 6 P N 5900346 Rev C Dec 2019 Components The following graphic identifies the main components of the R76LT Tire Changer Front and right side views Components on left side and rear not visible ...

Page 7: ... Series of Tire Changers 7 P N 5900346 Rev C Dec 2019 The following graphic identifies the main components of the R76ATR Tire Changer Front and right side views Components on left side and rear not visible ...

Page 8: ...d Clamps Foot Pedal Moves the Clamps to the opposite position If in they move out If out they move in Bead Break Foot Pedal Moves the Bead Breaker Blade in Inflation Foot Pedal Controls putting air into a Tire On left side of unit not the front Turntable Foot Pedal Rotates the Turntable Press down and hold down to rotate the Turntable clockwise press up and hold up to rotate the Turntable counter ...

Page 9: ...A The steps are deflate the old Tire break the Bead secure the Wheel on the Turntable demount the old Tire mount the new Tire inflate the new Tire then remove the Wheel from the Turntable Q Can I break the Bead without fully deflating the Tire first A No Always fully deflate a Tire before attempting to break its Bead The air pressure energy in a Tire even if not fully inflated can be considerable ...

Page 10: ...Four Additional Tools No Assist Tower Bead Sealing Turbo Blast Internal Rim Clamping 10 30 in 254 762 mm External Rim Clamping 9 28 in 229 711 mm Turntable Tire Width Capacity Mounting 4 18 in 102 457 mm Bead Breaker Tire Width Capacity Demounting 1 5 13 in 38 330 mm Maximum Tire Diameter 43 in 1 092 mm Sound 70 dB Dimensions 75 in wide by 66 in deep by 79 in high 1 905 mm wide by 1 677 mm deep by...

Page 11: ...lation Safety Rules 2 Make sure you have the necessary Tools 3 Find an appropriate Location 4 Make sure there is adequate Clearance around and above 5 Unpack the Tire Changer 6 Anchor the Tire Changer 7 Connect to Power Requires a licensed Electrician 8 Connect to Air 9 Prepare the Lube Bucket 10 Grease the Assist Tower Post R76ATR only 11 Test the Tire Changer 12 Review the Final Checklist ...

Page 12: ...gers away from pinch points Safety is your top priority WARNING You must wear OSHA approved publication 3151 personal protective equipment at all times when installing using maintaining or repairing the Tire Changer leather gloves steel toed work boots eye protection back belts and hearing protection Use caution when unpacking the Tire Changer from its shipping container and setting it up The Tire...

Page 13: ...mation Accessibility You need some space to move the Wheels whose Tires you are changing to and from the Tire Changer Danger When a Tire is on the Tire Changer especially during Inflation you need to keep everyone far away from it only the Operator should be within 30 feet of the Tire Changer when it is in use Do not set up the Tire Changer in a well travelled area No water The Tire Changer has el...

Page 14: ...d the Tire Changer is required WARNING The Clearance values shown below allow enough space to operate the Tire Changer For safety purposes only the Operator should be within 30 feet of the Tire Changer while it is in use Top view The additional room on the right for the R76ATR is for the Assist Arms ...

Page 15: ...d unpacking the Tire Changer as close as possible to where you are going to set it up To unpack the Tire Changer 1 At the bottom of the Cover push all of the metal tabs all the way down on all four sides You may have to apply some force to get all of the metal tabs free they sometimes stick 2 Lift the Cover off CAUTION Ranger recommends having at least two people lift the Cover off it is heavy and...

Page 16: ...ometimes called Wedge Anchors mentioned in the following procedure are not supplied with the Tire Changer You could for example use 3 8 in diameter by 3 in long Anchor Bolts to secure the Tire Changer drilling the hole approximately 2 5 in 63 5 mm into the Concrete To anchor the Tire Changer 1 Make sure the Tire Changer is in the desired location 2 Using the holes in the base as guides drill a 2 5...

Page 17: ...to the hole part of the way this is normal If the Anchor Bolt goes all the way in with little or no resistance the hole is too wide Once past the hole in the base the Anchor Bolt eventually stops going down into the hole as the Expansion Sleeve contacts the sides of the hole this is normal 5 Hammer or mallet the Anchor Bolt the rest of the way down into the hole Stop when the Washer is snug agains...

Page 18: ... of injury or in rare cases death Additional electrical information Make sure wiring is done in accordance with National Electric Code NEC and local codes and standards covering electrical apparatus and wiring Operation with no Ground can damage electronics and could create a shock hazard You must ground the unit Damage caused by improper electrical installation not grounding the unit for example ...

Page 19: ...n the Regulator Filter You need to provide a fitting for the Air In connector it is not supplied Drawing not necessarily to scale Not all components shown The following drawing shows a quick connect air fitting shown on the left below that connects to the Air In connector shown on the right below The fitting is not supplied with the Tire Changer The Regulator Filter removes contaminants from the i...

Page 20: ...e changing Using non approved Tire Lubricant could corrode the Wheel or cause Tire Wheel slippage and vibration issues Be sure to use enough Tire Lubricant without using too much The point of Tire Lubricant is to temporarily reduce the friction between the Tire Bead area and the Rim What you are looking for is a Tire Lubricant that is slippery when wet but not slippery once dried If you notice exc...

Page 21: ...y greased but eventually it is going to need to be re greased BendPak Ranger recommends a lithium based grease that includes molybdenum and graphite For example Extreme Pressure Moly Graph Multi Purpose Grease from CRC Sat Lube CAUTION The lithium based grease for greasing the Assist Tower Post is not a Tire Lubricant Do not use it to lube Tires Once the Assist Tower Post is greased up try not to ...

Page 22: ...makes changing Tires easier and helps prevent damage to the Tire and the Wheel Test the Tool Arms on the Assist Tower R76ATR only Manually move each Tool Arm separately from side to side Use the Assist Tower Controls to raise and lower the Tool Arms they move up and down together If the Tool Arms can do these things they are working correctly Change some non customer Tires To get used to the Tire ...

Page 23: ...ion pressure it should be on the sidewall of the Tire Do not exceed the maximum allowed inflation pressure of the Tire Make sure the Tire is restrained for inflation either internally clamped held down by the Restraint Cone R76ATR only or in a Tire Inflation Cage such as the RIC 4716 4 Bar Tire Inflation Cage from BendPak Ranger Do not inflate a Tire if it is externally clamped external clamping i...

Page 24: ... Move away from the Tire during inflation Do not use the Tire Changer in a wet environment or expose it to rain or excess moisture If you need to use an extension cord to get power to the unit use one with a current rating equal to or greater than that of the Tire Changer Cords rated for less current than the Tire Changer could overheat If used arrange the extension cord so that it will not be tri...

Page 25: ... To rotate the Turntable clockwise Press down and hold down the Turntable Foot Pedal To rotate the Turntable counter clockwise Press up and hold the Turntable Foot Pedal Clamp Mechanism Each Clamp mechanism includes a Clamp and two Clamp Adjustment Knobs The Clamp Mechanism moves in and out to clamp Wheels either externally or internally External and Internal clamping refer to the location of the ...

Page 26: ...press down on the Clamps Foot Pedal to move the Clamps out until the Wheel is being firmly held in place Note The Clamps Foot Pedal works as follows If the Clamps are in the middle of the Turntable all the way in pressing down and then releasing the Clamps Foot Pedal moves them all the way out If the Clamps are all the way out pressing down and then releasing the Clamps Foot Pedal moves them all t...

Page 27: ...t forwards or backwards Press down and release to move the Main Tower back if it is forward or forward if it is back Clamps Foot Pedal Moves the Clamps in or out Press down and release to move the Clamps in if they are out or out if they are in Bead Breaker Foot Pedal Press down and hold to move the Bead Breaker Blade in moves back out when you release Turntable Foot Pedal Rotates the Turntable Pr...

Page 28: ...to hold the Air Chuck in place during inflation WARNING Do not hold the Air Chuck while you are inflating a Tire This leaves you close to the Tire which could result in injury if there is a problem during inflation Threads Store the Air Chuck here using the self gripping clip Front view Not necessarily to scale Not all components shown To see the pressure in a Tire Attach the Air Chuck to the Tire...

Page 29: ...nt Demount Head in and out Control Button When pressed on the outside locks the Shaft and Slide at their current positions When pressed on the inside unlocks the Shaft and Slide Shaft Cap Use it to move the Mount Demount Head down Do not grab the Shaft Spring or the part of the Shaft just above the Mount Demount Head they are not for controlling the Shaft height Shaft Spring Automatically pushes t...

Page 30: ... on Wheels The following drawing shows the location of the Demount and Mount Lips It also shows where the Tire Bead goes during demounting and mounting Side view Set Screws on other side Not necessarily to scale Not all components shown The Demount Lip and Mount Lip work as follows During demounting The Tire Bead goes over the Demount Lip and under the Mount Lip During mounting The Tire Bead goes ...

Page 31: ... moving After positioning the Bead Breaker Blade move away from the Bead Breaker and make sure the area is completely clear before pressing the Bead Breaker Foot Pedal The main parts of the Bead Breaker are Bead Breaker Mechanism Moves in and out under the control of the Bead Breaker Foot Pedal Moves with great force make sure you are completely clear of the Blade and the Bead Breaker Mechanism be...

Page 32: ...ool to pull the Tire s Bead up and over the Mount Demount Tool to help demount the Tire You can also use the Bead Lifting Tool to push down the Tire s Bead to the left of the Mount Demount Head during the mounting of a Tire The Bead Lifting Tool has an angled and a hooked end You can use either end ...

Page 33: ...into the Pressurized Air Tank When closed no air can get into the tank Pressure Relief Valve Releases air pressure from the tank if the pressure gets too high Hose Moves the pressurized air from the tank to the Nozzle Nozzle Where the pressurized air comes out DANGER Use extreme care with the TurboBlast Bead Sealing System You could cause product damage personal injury or death Never point the Noz...

Page 34: ... Holds down the top Bead during mounting Upper Assist Arm Holds two Tools and the Controls The two Tools are Restraint Cone Used in two ways First when mounting a Tire use the Restraint Cone to push the Tire down helpful when clamping a Wheel externally Second when inflating a Tire use to hold the Wheel in position on the Turntable Assist Tool Used to hold down the top Bead during mounting Travels...

Page 35: ...ng on the circumstances if you find damage you might want to discuss that damage with the owner of the Vehicle and or photograph the damage If you work in a shop talk to your Supervisor regarding policies in this area Additionally damaged Wheels and Tires are dangerous to work with If you are not sure whether a Wheel or Tire is too damaged to work with talk to your Supervisor Understand Performanc...

Page 36: ...ds on the rest of the Tire Performance Wheels on some Vehicles including Corvette BMW and Lamborghini Diablo have a pressure sensor strapped to the Wheel opposite the Valve Stem On these Wheels the Beads should be loosened at the Valve Stem on both sides first before breaking the Beads on the rest of the Tire Be mindful of the TPMS sensor when breaking a Tire s Bead demounting a Tire and mounting ...

Page 37: ... the Wheel to stay in place on the Turntable The Tire Changer supports both Internal and External Clamping 4 Demount the Tire Once the Bead is broken you still have to slide both Beads of the Tire over the top Rim of the Wheel to get the Tire fully off Once the Tire is demounted from the Wheel you can move it out of the way and then mount the new Tire 5 Mount the new Tire Mounting a Tire is basica...

Page 38: ...ere is a tool called a Valve Stem Installer Remover Tool sometimes Valve Stem Puller Remover Tool that can be used to both remove an old Valve Stem and install a new Valve Stem This tool is not the same tool as the Valve Core Tool although sometimes they are sold together When inflating a Tire Before starting the first stage of inflating a Tire sealing the Beads remove the Valve Core Make sure to ...

Page 39: ... to remove the Valve Core If a tool is not available you may be able to use needle nosed pliers If you are going to use the same Valve Stem with the new Tire you are going to mount keep the Valve Core you just took out BendPak Ranger recommends installing a new Valve Stem when you mount a new Tire 3 Make sure all of the air comes out of the Tire WARNING Do not proceed with any other Tire changing ...

Page 40: ...ace shield or goggles 2 Check the Tire again to make sure it is fully deflated 3 Check both sides of the Tire to make sure all Wheel weights from balancing have been removed If they have not remove them CAUTION Breaking the Beads of a Tire with Wheel weights could damage the Tire Changer and or the Wheel 4 Identify the Narrow side of the Tire whose Beads you are breaking break the Narrow side firs...

Page 41: ...t the Blade a little bit one way or the other and then try again 13 When the Bead is broken at the first spot rotate the Tire 180 and break the Bead at that location Every Tire is different With some Tires the entire Bead on one side could be broken with the first use of the Bead Breaker Blade Other Tires could take multiple attempts until the Bead is broken all of the way around the Tire 14 When ...

Page 42: ... or goggles 2 Identify the Narrow side of the Tire this side goes up 3 Determine which clamping method you are going to use and move the Clamps to the starting position for that clamping method If you are clamping externally move the Clamps all the way out If you are clamping internally move the Clamps all the way in 4 Put the Wheel onto the Turntable either between the Clamps that are all the way...

Page 43: ...nal protective equipment leather gloves steel toed work boots back belts hearing protection and ANSI approved eye protection safety glasses face shield or goggles 2 Verify that the Tire s Beads are completely broken on both sides of the Tire 3 Apply Tire Lubricant to the Tire Beads and the top Rim This helps the Beads slide over the Rims more easily 4 Move the Mount Demount Head into position very...

Page 44: ...e Turntable begins turning clockwise Note If you have difficulty getting the Turntable to move clockwise release the Turntable Foot Pedal keep hold of the Bead Lifting Tool and then press up on the Turntable Foot Pedal for few seconds to move the Turntable counterclockwise then press down again to move clockwise Repeat as necessary to clear up the difficulty Watch the top Bead to make sure it is b...

Page 45: ...able moves 17 Keep turning the Turntable until the entire bottom Bead moves over the top Rim The Tire is now dismounted and can be removed Wheel Tire Mismatches A Wheel Tire mismatch is mounting a Tire where the Tire s Bead diameter does not exactly match the Diameter of the Wheel DANGER A Wheel Tire mismatch is extremely dangerous A mismatched Tire and Wheel may separate or explode resulting in i...

Page 46: ...e TPMS and adjust the Tire if necessary Do not damage the sensor Check for yellow and red dots If found line them up with the appropriate locations on the Tire Make sure the Tire is fully deflated When mounting a Tire mount the bottom Bead first over the top of the Rim then the top Bead also over the top of the Rim To mount a Tire 1 Make sure you are wearing OSHA approved publication 3151 personal...

Page 47: ...ill drop over the top of the Rim 9 Put the top Tire Bead over the Mount Lip and under the Demount Lip Side view Not necessarily to scale 10 If using the R76LT position the Bead Lifting Tool to the left of the Mount Demount Head about 20 percent of the distance around the Tire with the Bead Lifting Tool pushing down on the Sidewall of the Tire Top view Not to scale 11 When you start rotating the Ti...

Page 48: ...o move the Turntable clockwise If using the Bead Lifting Tool or Assist Tool to hold down the Sidewall move them around with the Tire as it rotates 15 If you run into any difficulty as the Tire rotates take your foot off the Turntable Foot Pedal to stop the Turntable then press up on the Turntable Foot Pedal to move the Turntable counterclockwise Make any necessary adjustments and then proceed Eve...

Page 49: ...inflation process can produce noise Wear ear protection when inflating a Tire WARNING Do not exceed the maximum air pressure specified by the Tire manufacturer This increases the chances that the Tire could explode causing injury or even death to the Operator and bystanders Use the Pressure Gauge on the Tire Changer to monitor the air pressure in the Tire you are inflating DANGER If you are inflat...

Page 50: ... a Tire This leaves you close to the Tire which could result in injury if there is a problem during inflation 4 Press and hold down the Inflation Foot Pedal for a second or two then release Air goes into the Tire and seals the Bead Bead Sealing takes very little air pressure anywhere from 0 to 3 psi which you can monitor on the Pressure Gauge You know the Bead is sealed when you no longer hear the...

Page 51: ...conds you should hear a pop as the Beads are seated Bead Seating usually requires 7 psi or above Some Beads are hard to seat but never exceed 40 psi to seat the Bead If air pressure in the Tire gets to 40 psi but the Beads are still not seated use the Pressure Relief Button to remove air down to about 5 psi and then try again to seat the Beads If you lower the psi too far you may lose the Bead sea...

Page 52: ...ressure The Tire Changer has an air pressure limiter that is set at the factory so that it does not exceed 60 psi Do not override the pressure limiter DANGER Inflating a Tire with a bypassed pressure limiter could result in the Tire exploding which could injure or kill bystanders or the Tire Changer Operator To inflate a Tire 1 Verify that both the upper and lower Beads are sealed and seated 2 Ver...

Page 53: ...or instructions Weekly Check the oil feed rate of the Oiler Lubricator It should be 1 to 2 drops per use of a pneumatic component If it is above or below this level you need to adjust it Refer to Check the Oil Feed Rate and Adding Oil for instructions Weekly Check the amount of pneumatic oil in the Oiler Lubricator reservoir If it is under one half 50 full add oil Refer to Check the Oil Feed Rate ...

Page 54: ... the reservoir is a quarter 25 or more filled with water you need to drain it 2 Disconnect the incoming air at the Air In connector WARNING Make sure to disconnect the incoming air and make sure it cannot be reconnected until you are done draining the water from the Regulator Filter If the incoming air is reconnected during the procedure it could damage the Regulator Filter the Tire Changer and po...

Page 55: ... each time you use the Clamps Foot Pedal Your goal is for 1 or 2 drops to come out for each use 3 If you are getting fewer than 1 or 2 drops turn the Adjustment Screw counter clockwise using a small flat head screwdriver then use the Clamps Foot Pedal again to check the output 4 If you are getting more than 1 or 2 drops turn the Adjustment Screw clockwise then use the Clamps Foot Pedal again to ch...

Page 56: ...plied cord to the power source If any issues are found have them fixed Refer to Wiring Information for additional information No air comes out when you step on the Inflate Foot Pedal Make sure the unit is correctly connected to a working incoming air source It is difficult to secure Tires when clamping externally Use the Restraint Cone to press the Tire down so the Clamps correctly grab the Rim of...

Page 57: ...40 VAC Plug you must supply one The colors of the three exposed wires are Brown Blue and Green Yellow the European color code Important To connect the three exposed wires to an appropriate Plug or to hard wire them have your Electrician follow the electrical codes for the country in which you are using the unit and any local electrical codes For example if you are using the unit in the United Stat...

Page 58: ...R76 Series of Tire Changers 58 P N 5900346 Rev C Dec 2019 Labels ...

Page 59: ...R76 Series of Tire Changers 59 P N 5900346 Rev C Dec 2019 ...

Page 60: ...R76 Series of Tire Changers 60 P N 5900346 Rev C Dec 2019 The R76LT does not have an Assist Tower so it also does not have the labels shown on the Assist Tower in the graphic above ...

Page 61: ...R76 Series of Tire Changers 61 P N 5900346 Rev C Dec 2019 Parts Cabinet BendPak Part Drawing Description 101 Chassis body 101 Chassis body ...

Page 62: ...upport pad 5400120 115 Soap bucket 5327307 116 Plastic foot pad 5327349 117 BB return spring φ3 x φ25 x 23 x 140 118 Cross recessed pan head screw M3 x 10 5400119 119 Soap bucket retaining ring 120 STS M5 5 x 25 121 Power cord grip 5401121 122 Power cord 122 Power cord 123 Vertical arm base 124 Washer φ5 flat 125 SHCS M5 x 20 126 Washer φ5 splick lock 127 Cable holder φ16 128 Fitting tee φ8 φ8 φ8 ...

Page 63: ...ion pedal bracket 163 Nut M8 164 Column limit rod 165 Tilt tower bushing 5400007 166 Fitting G1 4 φ8 90 169 Lock nut M4 170 Cross recessed pan head screw M4 x 35 171 Inflation regulator assembly 172 Washer φ8 173 Washer φ4 splick lock 174 Washer φ4 flat 175 Full flow inflation kit bracket 176 Fitting G1 4 φ8 177 Full flow inflation regulator 178 SHCS M4 x 50 5400007 179 Fitting G1 4 φ8 90 180 Nut ...

Page 64: ...s of Tire Changers 64 P N 5900346 Rev C Dec 2019 Main Tower BendPak Part Drawing Description 5327390 200 Tilt back cylinder 200 1 Tilt cylinder connector 200 2 Tilt tower rubber spacer 200 3 Rubber shock bushing ...

Page 65: ...200 21 Tilt tower cylinder wear strip 200 22 Fitting G1 8 φ8 90 200 23 Washer 201 SHCS M10 x 25 5400240 202 Hex shaft cap 5400457 203 Nut M10 NL 204 Washer φ10 flat 5327416 205 Vertical shaft locking plate 5327549 206 Fitting G1 8 φ6 tee 5400957 207 SHCS M6 x 20 5400957 208 SHCS M6 x 20 5327340 209 Hex shaft lock cover 209 Hex shaft lock cover 5327340 209 Hex shaft lock cover 5400959 210 SHCS M6 x...

Page 66: ...8 233 Hex shaft 234 Horizontal arm unit 234 Horizontal arm unit 234 Horizontal arm unit 234 Horizontal arm unit 5327496 237 Horizontal arm roller 238 Nut M8 239 Inner hexangular set screw M8 x 40 5327497 240 Horizontal arm roller pin 241 SHCS M6 x 20 242 Inner tilt tower cover 243 Nut M10 244 HHB M10 x 30 245 Tilt tower cylinder upper pin 246 Washer M12 246 Washer M14 247 Pin φ3 2 x 25 248 Tilt to...

Page 67: ...0 272 Horizontal slide stop 5327633 273 Horizontal shaft locking plate 5327524 274 Threaded rod 5327342 275 Air line guard 276 Nut M12 5530061 277 SHCS M12 x 25 5400237 278 Hex shaft spring 279 Tilt tower rubber shock 280 Tilt tower cylinder limit pin 5327525 281 Snap ring φ20 5327727 282 1 Duckhead roller pin 5327392 283 Vertical shaft lock cylinder assembly 284 Mounting demounting duckhead assem...

Page 68: ...omplete turntable assembly 5327713 301 Turntable unit 301 1 Plate assembly 5327300 302 Jaw clamp cylinder 5327470 302 1 Fitting 1 8 8 mm straight 5327365 302 2 Small front cylinder cover 5327487 302 3 O ring φ25 x 3 1 5327540 302 4 Jaw clamp cylinder wear strip 302 5 Double headed bolt 302 6 Locknut M8 302 7 Cylinder piston 302 9 Locking nut M12 ...

Page 69: ... 308 Metal bushing 5324269 309 Washer M12 SL 310 HHB M12 x 50 311 HHB M12 x 25 311 HHB M12 x 30 312 Snap Ring φ65 313 Washer φ12 315 Square turntable 5327450 315 1 Square turntable assembly 316 Square turntable spacer 5327521 317 Square turntable press pim 318 Slide guard board 5327461 319 Slide shim adjustment 320 Turntable ruler 321 Split pin φ4 X 16 321 Pin φ4 X 16 5327306 322 Small cylinder co...

Page 70: ...c 2019 327 1 Boat on the assembly 328 Jaw clamp inner adjustment knob 5327621 329 Jaw clamp inner adjustment pin 330 Jaw clamp pin spring 5327623 331 Jaw clamp locking pin 5327623 331 Jaw clamp locking pin 5328328 332 Boat gasket 342 Complete turntable ...

Page 71: ...f Tire Changers 71 P N 5900346 Rev C Dec 2019 Bead Breaker BendPak Part Drawing Description 5327271 400 BB cylinder 400 1 Bearing φ23 x φ20 x 20 400 2 Seal ring φ30 x 20 x 7 400 3 Type I hole with elastic ring φ32 ...

Page 72: ...ker cylinder flange 5327437 415 Bead breaker cylinder rod 416 Fitting G1 4 φ10 straight 5400913 418 Washer M6 flat 419 Washer M6 flat 419 Washer 420 Nut 420 Nut 421 Double nipple G1 4 G1 4 5327561 422 Silencer G1 4 5327815 422 1 BB flow control valve 5327459 422 2 BB flow control valve 423 Metal quick exhaust valve 424 Metal quick exhaust valve leather cushion 425 Fitting G1 4 φ10 straight 427 Qui...

Page 73: ...5327097 449 Bead breaker blade 449 Bead breaker blade 449 Bead breaker blade 5327082 450 Bead breaker blade cover 5327609 452 BB bolt M14 x 95 453 Fitting G1 4 φ10 90 5328083 454 Bolted BB blade cover bushing assembly includes 431 2 bolt 455 SHCS M6 x 10 included in assembly 5328083 456 Washer φ14 splick lock 457 Washer φ12 splick lock 470 Metal quick exhaust valve spring 470 Quick exhaust valve p...

Page 74: ...joint block A 5327175 500 1 Rotary joint block 500 2 Motor assembly 500 2 Motor assembly 501 Transmission front flange 5327520 502 HHB M10 x 200 503 Oil stud 504 Washer φ10 505 HHB M10 x 180 506 SHCS M8 x 30 5327523 507 Transmission key 14 x 9 x 40 508 Oil block 509 Cone roller bearing 510 Gear stud 511 Tab 6 x 6 x 20 512 Worm pressure pad 513 SHCS M8 x 16 514 Washer φ8 splick lock ...

Page 75: ...xangular set screw M6 x 20 532 Rotary joint block inner piece 532 Rotary joint block inner piece 533 O ring φ60 x 2 75 534 Rotary valve jacket 534 Rotary valve jacket 5327099 535 Motor 5328429 535 Motor 5328429 535 Motor 535 1 Start capacitance 535 2 Running capacitance 536 Locking nut 537 Motor base weldment 538 Nut M8 539 HHB M8 x 40 540 Socket flat head screw M8 x 30 5327613 541 V belt 1168 540...

Page 76: ...327545 602 1 8 Adjustable silencer 5327387 603 Tilt back air valve 5327482 603 1 Air valve O ring spacer 5327536 603 2 O ring 17 x 4 603 3 Large cylinder valve stem 5327499 603 4 Air valve end cap 5327531 603 5 Valve stem 604 SHCS M6 x 12 605 Washer M6 flat 607 Cross recessed pan head screw M4 x 10 608 Nut M8 5327374 609 Foot pedal link 5327554 610 Spring pin M4 x 18 ...

Page 77: ...x 25 5327038 630 Directional switch cam linkage 5400324 631 Turntable direction switch cam 632 SHCS M6 12 633 Washer φ6 splick lock 634 Washer φ6 flat 635 Directional switch cracket 5400331 636 Directional switch 220V 40A 637 Directional switch cover 638 SHCS M6 x 55 5327034 639 Foot pedal return splick lock 5327745 640 Fitting G1 8 φ8 straight 5327385 641 Jaw clamp air valve 641 1 Fitting G1 4 φ8...

Page 78: ...ot pedal cam cover 657 SHCS M6 x 20 658 Washer M6 flat 5400913 659 Washer M6 flat 5327047 660 Foot pedal cam 5327048 661 Foot pedal cam leaf spring left 662 Foot pedal cam leaf spring right 663 Locking nut M8 664 Curved spring washers φ8 665 Washer φ8 flat 5327049 666 Foot pedal cam link 667 Cross recessed pan head screw M3 x 10 669 Cable holder 670 Air valve B 671 Air valve A ...

Page 79: ...R76 Series of Tire Changers 79 P N 5900346 Rev C Dec 2019 Turbo Blast BendPak Part Drawing Description 701 Upper air oil reg brkt 702 Lower air oil reg brkt 703 Washer φ8 Flat 704 SHCS M8 x 20 ...

Page 80: ...nflator assembly base 5327054 717 Tire inflator relief valve 5327055 718 Air release valve G1 4 5327769 719 Inflation gauge G1 4 5327769 719 Inflation gauge damp G1 4 5327051 720 Inflation system plastic cover 5327463 720 1 Tire inflator box assembly 5327484 721 Coiled hose air 5327130 721 1 Inflation hose assembly 5327538 722 Air Chuck φ8 5327538 722 Air Chuck φ8 723 Quick plug straight φ8 φ8 724...

Page 81: ...le adapter 746 SHCS M4 x 12 747 Washer φ4 splick lock 748 Washer φ4 flat 749 Air oil regulator bracket 750 Screwed nipple G1 4 G1 4 751 Nut M6 752 Inflation hose plug 753 Fitting G1 8 φ8 5327044 745 Jet blast nozzle 5328445 745 Blasting nozzle upper cover 755 Cross recessed pan head screw M6 x 12 756 Acorn nut M6 757 Cross recessed head tapping screw 4 2 x 13 759 Cross recessed pan head tapping sc...

Page 82: ...v C Dec 2019 767 PVC steel wire tube 768 PU straight pipe 5328442 754 O Ring φ28 X 3 55 769 Blasting valve joint 770 Elbow 771 Butt joint 1 5328446 772 Blasting valve 773 Elbow G1 4 φ6 single 774 Mother baby valve 5400429 775 Turbo Blast assembly ...

Page 83: ...es of Tire Changers 83 P N 5900346 Rev C Dec 2019 Assist Tower R76ATR Only BendPak Part Drawing Description 800 Assist in hand 5327567 801 Double cone BB Roller 802 Washer φ20 splick lock 803 Tire pressure rod ...

Page 84: ...32 821 Assist tower lower pin 822 Washer φ12 flat 823 Snap ring φ12 824 Washer φ10 flat 825 Left assist tower weldment 825 Left assist tower weldment 825 Left assist tower weldment 826 SHCS M10 x 120 827 Nut M8 828 Tire pressure lever back cover 829 Assist tower air hose cover 830 Inner hexangular set screw M8 x 16 831 Washer φ10 splick lock 832 SHCS M6 x 40 BOC 833 SHCS M10 x 75 5327434 835 Assis...

Page 85: ...ft assist tower cylinder rod 854 Left assist tower cylinder rod 855 Assist tower cylinder piston 855 Assist tower cylinder piston 856 O ring φ14 x 2 4 856 O ring φ13 2 x 2 65 857 Y ring φ82 5 x 5 3 858 Locking nut M12 859 Cylinder connecting thread shaft 860 Left assist tower cylinder body 860 Left assist tower cylinder body 5327388 860 1 Left assist tower cylinder 5327429 861 Assist tower rear cy...

Page 86: ... 18 883 Cone shaft 5400890 884 Assist arm cone 5327979 885 Assist tower bent arm plug 5327582 886 Presser arm weldment 5328283 887 Black assist top knob 888 Nut M18 5328279 889 Screw 5327075 890 Assist arm block 891 Nut M6 5400959 892 SHCS M6 x 30 5327173 893 Tool box 893 1 Washer φ8 flat 893 2 SHCS M8 x 20 893 3 Washer φ8 splick lock 893 4 Washer φ8 flat 893 5 SHCS M8 x 25 893 6 Washer φ8 splick ...

Page 87: ...R76 Series of Tire Changers 87 P N 5900346 Rev C Dec 2019 Maintenance Log ...

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