R&M LOADMATE LM Series Page 51 Installation And Maintenance Manual Download | Manualshive

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LM01 I&M MANUAL/EN/11.30.2010

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This document and the information contained herein, is the exclusive property of R&M MATERIALS HANDLING, INC. and represents a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties, altered or otherwise emplo

yed in any manner whatsoever without the express written consent of R&M MATERIALS HANDLING, INC.

Copyright © (2010) R&M MATERIALS HANDLING, INC. All rights reserved.

Table 11. Hoist Body Parts List

ITEM

PART NUMBER

DESCRIPTION

QTY

52292290

TWO SPEED BODY & CONTROLS: 208/230V – 3 PHASE

1

52292289

TWO SPEED BODY & CONTROLS: 460V – 3 PHASE

1

52292291

TWO SPEED BODY & CONTROLS: 575V – 3 PHASE

1

52315417

SINGLE SPEED BODY & CONTROLS: 115V – 1 PHASE

1

1

N/A

MACHINED HOIST BODY WITH STATOR

1

2

2218060

TOP HOOK SET

1

2a

2212016

TOP HOOK SAFETY LATCH – STEEL PLATE TYPE

1

2b

52299408

COUPLING SET

1

3

2218055

MOTOR END CAP ASSEMBLY

1

5

2218056

BRAKE COVER SET

1

6

2218057

GEAR COVER / FLANGE ASSEMBLY

1

7

2218000

PUSH BUTTON ANCHOR ASSEMBLY

1

8

2218004

POWER CABLE GUIDE

1

9

2218058

GASKET SET

1

10

2406879007

LM1

BRANDING SET

1

12a

2213309005

BODY CAPACITY STICKER - 1/8 TON

1

12b

2213309001

BODY CAPACITY STICKER - 1/4 TON

1

12c

2213309018

BODY CAPACITY STICKER - 125 KG

1

12d

2213309007

BODY CAPACITY STICKER – 250 KG

1

-

2213445002

ELECTRICAL HAZARD WARNING SIGN

1

-

2213445001

ELECTRICAL WIRING INFORMATION LABEL

1

-

52296703

2-FALL WARNING LABEL (2-FALL ONLY)

1

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Summary of Contents for LOADMATE LM Series

Page 1: ...proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved INSTALLATION AND MAINTENANCE MANUAL LM CHAIN HOIST LOADMATE LM1 English STD R KHA F CQD ENG ...

Page 2: ... and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 3: ...s 12 2 7 Single Phase Power Connections 13 3 INITIAL START UP 14 3 1 General 14 3 2 Correcting the Direction of Hook Travel 14 3 3 Operational Checks No Load 15 3 4 Operational Checks With Load 15 4 HOIST OPERATION 16 5 MAINTENANCE 17 5 1 Basic Hoist Construction 17 5 2 Motor Body 17 5 3 Hoist Motor Brake and Load Limiting Device 18 5 3 1 Slip Clutch Operation See Figure 5 18 5 3 2 Slip Clutch Adj...

Page 4: ... 3 Wiring Diagram Single Phase Power Circuit 40 5 12 4 Wiring Diagram Single Phase Control Circuit 41 5 12 5 Wiring Diagram 3 Button Push Button 42 5 12 6 Wiring Diagram 5 Button Push Button 43 5 12 7 Wiring Diagram 7 Button Push Button 44 6 PREVENTATIVE MAINTENANCE 45 6 1 Maintenance and Inspection Table 45 6 2 Lubrication 46 6 3 Recommended Technical Support for Various Spare Parts 47 6 4 Screw ...

Page 5: ...ives and the terms of which are incorporated as if fully rewritten herein 1 3 Disclaimer This Manual has been prepared by R M MATERIALS HANDLING INC to provide information and suggestions for hoist installation maintenance and inspection personnel This manual should be used in conjunction with the LoadMate Electric Chain Hoist Operator s Manual to teach safe operating practices to all personnel as...

Page 6: ...and in the LoadMate Electric Chain Hoist Operator s Manual These issues are indicated by DANGER WARNING or CAUTION instructions or placards that alert personnel to potential hazards proper operation load limitations and more m DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury m WARNING Indicates a potentially hazardous situation which if...

Page 7: ...h depends on the facts in each situation Hoist operation hoist inspection and hoist maintenance personnel training programs should be based on requirements in accordance with the latest edition of ASME B30 16 Safety Standard for Overhead Hoists Underhung Such training should also provide information for compliance with any Federal State or Local Code requirements and existing plant safety rules an...

Page 8: ...lations and ANSI NFPA 70 National Electric Code If the hoist is installed as part of a total lifting system all personnel must also read the applicable ASME B30 volume that addresses other types of equipment used in the system mDANGER Failure to read and comply with any one of the limitations noted in this manual can result in product failure serious bodily injury or death and or property damage R...

Page 9: ...checked thoroughly for damage during shipment or handling at the job site Each complete electric chain hoist is load tested at the factory at 125 of the nameplate rated capacity All hoists are designed for the type of mounting specified by the purchaser The adequacy of the supporting members monorail beams cranes hangers supports framing etc is the responsibility of user owner and shall be determi...

Page 10: ...er to appropriate trolley manual for trolley installation instructions After a trolley mounted hoist has been assembled to a beam check for balance Each trolley mounted hoist is balanced at the factory for as shipped condition Any auxiliary devices radio control lights hose reels etc furnished and mounted by others may require additional counterweight Hoists must hang straight without a load or th...

Page 11: ...TION Make sure that the power supply voltage is the same as that shown on hoist serial plate nameplate mCAUTION Make sure that fuses and other current overload devices are in place to protect the power supply mCAUTION Make sure that power cable or conductors have sufficient capacity to maintain the hoist supply voltage by 5 percent of nominal voltage under all operating conditions Poor voltage reg...

Page 12: ...MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 2 6 Three Phase Power Connections Figure 2 Three Phase Control Box Power Connections 1 Remove control box cover 2 Insert power supply cable through cable gland or assemble to optional plug 3 Connect power leads L1 L2 and L3 to relay K21 4 Connect ground wire PE GRD to terminal strip 2 Refer to wiring diagram 5 Tig...

Page 13: ...C Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 2 7 Single Phase Power Connections Figure 3 Single Phase Control Box Power Connections 1 Remove control box cover 2 Insert power supply cable through power cable gland Figure 3 3 Connect power leads L1 and L2 to terminal strip Figure 3 4 Connect ground wire PE to terminal strip Figure 3 Refer to wiring diagram 5 Insure terminals are t...

Page 14: ...n free end Install chain container If furnished make sure that trolley wheels have proper spacing in relation to beam flange See appropriate trolley manual for details Check direction of hook travel to make certain that it corresponds to respective control button that is depressed That is does hook travel UP when UP BUTTON is depressed If OK go to section 3 3 If not proceed to section 3 2 for corr...

Page 15: ...afety limit switch and that limit switch functions properly Run empty load block up to check that load block makes proper contact with upper lower travel safety limit switch and that limit switch functions properly Run empty load block up and down several times while checking for proper tracking of load chain 3 4 Operational Checks With Load After completion of no load operational tests the user o...

Page 16: ...ERIALS HANDLING INC All rights reserved 4 HOIST OPERATION mWARNING BEFORE PROCEEDING WITH THE NORMAL OPERATION OF THIS HOIST THE OPERATOR S SHALL BE TRAINED IN ACCORDANCE WITH THE LoadMate Electric Chain Hoist Operator s Manual AS SUPPLIED WITH THIS HOIST mWARNING FAILURE TO READ AND COMPLY WITH ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL AND THE LoadMate Electric Chain Hoist Operator s Manual...

Page 17: ...ANCE 5 1 Basic Hoist Construction Figure 4 Basic Hoist Components 1 LOAD BLOCK ASSEMBLY 2 FALL SHOWN 2 LOAD CHAIN 3 ELECTRICAL CONTROL ENCLOSURE 4 TOP HOOK 5 HOIST GEAR BOX ASSEMBLY 6 CHAIN CONTAINER HARDWARE 7 HOIST BODY MOTOR 8 LOAD HOOK SAFETY LATCH 9 CLIP ONE EACH END 10 PIN 5 2 Motor Body The hoist motors are designed to provide dependable hoisting service The standard motors are enclosed for...

Page 18: ...utch slips once power is removed the brake will engage to stop and hold the load 5 3 1 Slip Clutch Operation See Figure 5 When the motor brake is energized ITEM 1 pulls ITEM 2 away from ITEM 3 ITEM 3 is free to rotate ITEM 10 applies pressure to ITEM 3 that forces ITEM 3 to engage ITEM 4 The face to face contact between ITEMS 3 4 creates an adjustable slip clutch between the motor and the load cha...

Page 19: ...press written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved Figure 5 Cross Section of Hoist Brake Slip Clutch 5 1 2 3 4 6 7 8 9 10 11 12 P01017 X Table 1 Hoist Brake Slip Clutch Parts List ITEM DESCRIPTION 1 ELECTROMAGNETIC COIL 2 BRAKE LINING PLATE 3 BRAKE AND SLIP CLUTCH DISC 4 SLIP CLUTCH LINING DISC 5 SCREWS 6 SLEEVE 7 ELASTIC WASHERS 8 MOT...

Page 20: ... allow a suspended load to free fall when trying to lift If this occurs release the motion button and the brake will engage to stop and hold the load 5 3 2 Slip Clutch Adjustment after Installation 1 Hook a load of at least 110 percent but not more than 125 percent of nameplate capacity 2 Remove plastic cap from inspection hole in brake cover 3 Raise load at slow speed and fast speed to test slip ...

Page 21: ...inimum air gap Maximum air gap X 0 006 0 15 mm X 0 020 0 5 mm Before adjusting brake remove load Per ANSI Z244 1 lockout and tag main disconnect switch in de energized position Follow other maintenance procedures outlined in this manual and ASME B30 16 1 Remove brake cover and gasket 2 With a feeler gauge check three places near each mounting bolts to measure air gap X between the brake lining Ite...

Page 22: ...written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 3 4 Replacement Criteria for Motor Brakes Table 2 Replacement Criteria for Motor Brakes THICKNESS AS NEW REPLACE WHEN LM 01 0 260 inches 6 6 mm 0 220 inches 5 6 mm LM 05 0 370 inches 9 4 mm 0 330 inches 8 4 mm LM 10 0 055 inches 1 4 mm 0 016 inches 0 4 mm LM 16 0 406 inches 10 3 mm 0 366 i...

Page 23: ...sive wear Never use the load chain as a sling Use only original equipment chain as supplied by a factory authorized source Improper load chain storage or installation can render the load chain unusable prior to the first lift 5 4 2 Maintenance Inspection A qualified person SHALL be designated to routinely conduct an in depth inspection of the load chain See Section 6 Preventative Maintenance for s...

Page 24: ...ns at several points on chain Figure 6 Dimensions of one link d x t where d diameter and t pitch Length over 11 links 11 t Replace load chain if any one of these dimensions exceeds maximum allowed wear Maximum allowed wear Minimum link diameter allowed d 0 1102 2 8 mm Maximum pitch allowed t 0 3839 9 75 mm Maximum length allowed 11t 4 1063 104 3 mm NOTICE If load chain needs replaced then inspect ...

Page 25: ...ight per foot meter 0 148 lbs 0 22 kg 5 4 4 Removing the Load Chain 1 FALL CHAIN 1 Remove load from hook block assembly 2 Remove load block assembly from load chain Some disassembly of 1 fall load block is required 3 Attach the chain insert tool to the end of bottom block end of the chain 4 Run hoist in UP direction until all of chain is in container Stop the hoist with the insertion tool remainin...

Page 26: ...rientation 1 FALL CHAIN INSTALLATION 1 Attach last link of chain onto hook of CHAIN INSERTION TOOL item 1 Figure 7 2 If the insertion tool is not in the hoist removal procedure insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container side mCAUTION Make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist load sprocket See Figure 7 A 3 Run ...

Page 27: ... make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist and away from idler sprocket of hook block assembly See figure 7 A Follow steps outlined below 3 Run hoist in slow speed to feed chain through chain sprocket Continue running until about 2 0 feet 60cm of chain is available out the other side 4 Slide chain onto idler sprocket of load block making sure not to twi...

Page 28: ...TERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 5 Fall Stop Assembly 5 5 1 General The slack fall stop is a safety stop not a functional stop The fall stop must be located at least six 6 0 inches 150mm from end of last chain link Figure 8 Cross Section of Slack Fall Stop 5 5 2 Fall Stop Installation 1 Position two fall stop halves item 1 Figure 8 on chain link ...

Page 29: ...NDLING INC All rights reserved 5 6 Chain Container Figure 9 Chain Container Installation mCAUTION Chain container must be installed for effective operation of travel limit switch Removing Chain Container 1 Remove clip item 3 from end of pin item 2 2 Pull pin item 2 out while supporting chain container item 1 at same time 3 Remove chain container Installing Chain Container 1 Insert load chain into ...

Page 30: ...underside of hoist body The upper and lower limit switches are emergency protection devices and are not to be used as a continuous stop The hook block activates the upper limit switch as it contacts the limit switch that is located on bottom side of hoist body Once the switch is activated the UP circuit is opened The fall stop activates the lower limit switch when hook block is lowered to its lowe...

Page 31: ... rotary limit switch is adjustable and provides over travel protection for the upper and lower limits of hoist travel The limit switch is connected to the control circuit Note Not available on Single Phase 115 Volt Models Note Rotary limit switch assembly cannot be added to a Hoist The Hoist must have the rotary limit switch assembly provided at time of initial production Adjustment The position o...

Page 32: ... plane of straight hook Figure 10 Measuring Hook Deformation Due to many types and sizes of hooks that can be furnished and or specified by the user owner it is recommended that user owner measure the actual throat opening of hook as originally furnished See Figure 10 Record the throat dimension on above sketch Retain as a permanent record This record can then be used for determining when hook mus...

Page 33: ...tinely Measure the throat opening dimension a2 If throat opening exceeds maximum opening allowed replace hook Damaged safety latches SHALL be replaced immediately Maximum throat opening allowed Hook Class 012P load hook top hook Maximum opening allowed 0 906 23 mm 0 906 23 mm 5 8 3 Hook Dimensions and Specifications Figure 11 Hook Dimensions Table 3 Hook Specifications SPECIFICATIONS CAP tons CAP ...

Page 34: ... Z244 1 and make certain that any load is removed from the load hook Also support the total weight of the hoist including chain prior to removing the Top Hook Removing Top Hook 1 Remove locking plate and pin 2 Pull pin out and remove hook mCAUTION Proper installation of top hook is critical for hoist balance Installing Top Hook 1 Determine number of chain falls 1 fall or 2 fall 2 Select proper pla...

Page 35: ...e connected to more than one power supply voltage The control panel layouts and wiring diagrams found in this manual are for standard hoist controls The hoist motor brake rectifier is part of the PC printed circuit board assembly 5 9 2 Control Fuses The control fuse for Three Phase control panels is located in a vertical cylindrical fuse holder labeled F100 This is mounted to the printed circuit b...

Page 36: ...l and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 10 Control Panel Layout Three Phase Two Speed Figure 13 Control Panel Components and Layout Three Phase Two Speed ...

Page 37: ...in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 11 Control Panel Layout Single Phase Single Speed 115 Volt Figure 14 Control Panel Components and Layout Single Phase Single Speed 1 Power Supply Gland Plug Connection Optional 2 Pushbutton plug connection 3 Motor Brake Rectifier Control Board 4...

Page 38: ... speed Hoist 3 PHASE POWER SUPPLY CONNECTIONS PLUG X23 P B CONTROL L1 HOIST SUPPLY PHASE A 1 CONTROL VOLTAGE SUPPLY L2 HOIST SUPPLY PHASE B 2 HOIST UP L3 HOIST SUPPLY PHASE C 3 HOIST DOWN HOIST MOTOR BRAKE SUPPLY VDC 4 HOIST FAST HOIST MOTOR BRAKE SUPPLY VDC 9 GROUND 1V MOTOR SUPPLY SLOW SPEED 2V MOTOR SUPPLY FAST SPEED 1W MOTOR SUPPLY SLOW SPEED 2W MOTOR SUPPLY FAST SPEED 1U2U MOTOR SUPPLY SLOW A...

Page 39: ... without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 12 2 Wiring Diagram Single Phase Connections and Components Connections Terminals and Components for Single Phase L1 SINGLE PHASE POWER SUPPLY L2 SINGLE PHASE NEUTRAL PE GROUND MOTOR BRAKE SUPPLY MOTOR BRAKE SUPPLY U1V1 MOTOR SUPPLY U2 MOTOR UP V2 MOTOR DOWN X23 PUSHBU...

Page 40: ...epresents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 12 3 Wiring Diagram Single Phase Power Circuit ...

Page 41: ...presents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 12 4 Wiring Diagram Single Phase Control Circuit ...

Page 42: ...d represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 12 5 Wiring Diagram 3 Button Push Button ...

Page 43: ...d represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 12 6 Wiring Diagram 5 Button Push Button ...

Page 44: ...d represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 5 12 7 Wiring Diagram 7 Button Push Button ...

Page 45: ...HES DAILY OPERATOR CHECK LOAD CHAIN FOR WEAR MEASURE AND RECORD EVERY 3 MONTHS QUALIFIED INSPECTOR CHECK HOOKS FOR WEAR MEASURE AND RECORD EVERY 3 MONTHS QUALIFIED INSPECTOR CHECK LOAD BLOCK HARDWARE TO VERIFY TIGHTNESS EVERY 3 MONTHS OPERATOR CHECK TOP HOOK COUPLING HARDWARE FOR TIGHTNESS EVERY 3 MONTHS OPERATOR CHECK SLIP CLUTCH HOIST BRAKE ADJUSTMENT EVERY 3 6 MONTHS QUALIFIED MECHANIC CHECK LU...

Page 46: ...IALS HANDLING INC All rights reserved 6 2 Lubrication OPEN WHEEL GEARING MOBILUX EP1 OR EQUIVALENT Table 7 Lubrication Specifications LUBRICATION POINT QTY SPECIFICATIONS POSSIBLE BRANDS AS REQUIRED Oil or liquid grease Chain lubricant Ceplattyn or similar EP 90 AS REQUIRED GREASE without MoS2 KP 2 DIN 51 502 Soap based lithium Temperature 4 F to 266 F BP Energrease LS EP 2 ESSO Unirex N2 Mobil gr...

Page 47: ...her seals and O rings Brake limiter Brake end cap Lower chain guide Rubber buffer Electric box PC board Plugs Chain Chain bucket Slack fall stop Suspension hook Hook block assembly Control box Qualified Electrician Mechanic Qualified Electrician Mechanic Qualified Electrician Qualified Mechanic Qualified Mechanic Qualified Electrician Mechanic Qualified Mechanic Qualified Mechanic Qualified Electr...

Page 48: ...rminal screws loose Tighten screws Mainline switch shut off Turn switch on Hoist does not lift load Overload condition Reduce load Slip clutch worn or incorrectly adjusted Replace wear items or readjust slip clutch torque Brake not releasing Check brake coil resistance Check air gap setting Adjust if necessary Check rectifier output voltage Load drifts more than 4 inches 100mm Brake lining worn Ai...

Page 49: ...C and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 50: ... and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 7 PARTS ILLUSTRATION 7 1 Hoist Body ...

Page 51: ... 3 PHASE 1 52292291 TWO SPEED BODY CONTROLS 575V 3 PHASE 1 52315417 SINGLE SPEED BODY CONTROLS 115V 1 PHASE 1 1 N A MACHINED HOIST BODY WITH STATOR 1 2 2218060 TOP HOOK SET 1 2a 2212016 TOP HOOK SAFETY LATCH STEEL PLATE TYPE 1 2b 52299408 COUPLING SET 1 3 2218055 MOTOR END CAP ASSEMBLY 1 5 2218056 BRAKE COVER SET 1 6 2218057 GEAR COVER FLANGE ASSEMBLY 1 7 2218000 PUSH BUTTON ANCHOR ASSEMBLY 1 8 22...

Page 52: ...NC and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 7 2 Helical Gear Mechanism Brake ...

Page 53: ... MATERIALS HANDLING INC All rights reserved Table 12 Helical Gear Mechanism and Brake Parts List ITEM PART NUMBER DESCRIPTION QTY 1a 2218040 ROTOR ASSEMBLY 3 PHASE POWER SUPPLY 1 1b 52315094 ROTOR ASSEMBLY 1 PHASE POWER SUPPLY 1 2 2218041 CHAIN SPROCKET ASSEMBLY 1 3 2218042 FRICTION DISC ASSEMBLY FOR SLIP CLUTCH 1 3a 52253656 SLIP CLUTCH FRICTION DISC 1 4 2218043 GEAR ASSEMBLY 1 5a 2218030 MOTOR B...

Page 54: ...LING INC and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 7 3 Lifting Assembly ...

Page 55: ...WN 2 2 2218048 2 FALL LOAD BLOCK ASSEMBLY 1 2a 001512 2 FALL SAFETY LATCH WIRE TYPE 1 2a 2212016 2 FALL SAFETY LATCH STEEL PLATE 1 2b 2218046 2 FALL LOAD HOOK 1 2c 2218085 2 FALL LOAD HOOK HALVES SPROCKET AXLE AND HARDWARE 1 2d 2213308016 2 FALL CAPACITY STICKER 125 kg NOT SHOWN 1 2d 2213308007 2 FALL CAPACITY STICKER 250 kg NOT SHOWN 1 2d 2213308006 2 FALL CAPACITY STICKER 1 8 TON NOT SHOWN 1 2d ...

Page 56: ...hts reserved 7 4 Control Panel Assembly 3 Phase Power Supply Table 14 Control Panel Assembly 3 Phase Power Supply Parts List ITEM PART NUMBER DESCRIPTION QTY 1 2218078 CONTROL BOX COVER SET 1 2a 2218095 PC BOARD 208 230VAC TWO SPEED 115V CONTROL VOLTAGE 1 2b 2218094 PC BOARD 460VAC TWO SPEED 115V CONTROL VOLTAGE 1 2c 2218096 PC BOARD 575VAC TWO SPEED 115V CONTROL VOLTAGE 1 3 2249982 POWER PLUG SET...

Page 57: ...d 7 5 Control Panel Assembly 115 Volt 1 Phase Power Supply Table 15 Control Panel Assembly 115v 1 Phase Power Supply Parts List ITEM PART NUMBER DESCRIPTION QTY A 52314680 CONTROLS ENCLOSURE ASSEMBLY 1 2 3 4 1 1 2218078 ELECTRICAL ENCLOSURE SET BASE AND COVER 1 2 52315603 CONTACTORS K21 or K22 115 VAC 1 PHASE 1 3 52315864 MOTOR CAPACITOR 115VAC 60Hz 1 PHASE MOTOR 1 4 52315863 MOTOR BRAKE RECTIFIER...

Page 58: ...in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 7 6 Gear Limit Switch OPTION Table 16 Gear Limit Switch Option Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52265594 COMPLETE SET OF GEAR LIMIT SWITCHES 1 2 52265595 SPECIAL GEAR LIMIT SWITCH FLANGE 1 3 52265597 LOCATION BEARING 1 4 52265596 LIMI...

Page 59: ...arts List ITEM PART NUMBER DESCRIPTION QTY 2309765010 P B ASSEMBLY 10 FT E STOP TWO SPEED HOIST 1 2309765015 P B ASSEMBLY 15 FT E STOP TWO SPEED HOIST 1 2309765020 P B ASSEMBLY 20 FT E STOP TWO SPEED HOIST 1 2309767010 P B ASSEMBLY 10 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1 2309767015 P B ASSEMBLY 15 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1 2309767020 P B ASSEMBLY 20 FT E STOP TWO SPEED...

Page 60: ... employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 7 8 Push Button Assembly Horizontal Pairs of Buttons Table 18 Push Button Assembly Horizontal Pairs of Buttons Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52301832 PISTOL GRIP P B CONTROL ASSEMBLY TWO SPEED 1 2 2213466004 P B CONTROL A...

Page 61: ...C and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 62: ...ents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved 7 9 Push Button Assembly Vertical Pairs of Buttons Option ...

Page 63: ...Buttons Option Parts List ITEM PART NUMBER DESCRIPTION QTY 2309673010 E STOP SINGLE SPEED HOIST 10 FT P B ASSEMBLY 1 2309673015 E STOP SINGLE SPEED HOIST 15 FT P B ASSEMBLY 1 2309673020 E STOP SINGLE SPEED HOIST 20 FT P B ASSEMBLY 1 2309674010 E STOP TWO SPEED HOIST 10 FT P B ASSEMBLY 1 2309674015 E STOP TWO SPEED HOIST 15 FT P B ASSEMBLY 1 2309674020 E STOP TWO SPEED HOIST 20 FT P B ASSEMBLY 1 1 ...

Page 64: ...0 R M MATERIALS HANDLING INC All rights reserved 7 10 Push Button Assembly Vertical Buttons Option Table 20 Push Button Assembly Vertical Buttons Option Parts List ITEM PART NUMBER DESCRIPTION QTY 1 2212932011 3 BUTTON P B TELEMECANIQUE S 1H 1 1 2212932012 3 BUTTON P B TELEMECANIQUE S 2H 1 2 2212932032 5 BUTTON P B TELEMECANIQUE S 1H 2T 1 2 2212932033 5 BUTTON P B TELEMECANIQUE S 2H 2T 1 3 2212932...

Page 65: ...C and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M MATERIALS HANDLING INC Copyright 2010 R M MATERIALS HANDLING INC All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

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