R&M LOADMATE LM 16 Page 41 Installation And Maintenance Manual Download | Manualshive

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LM16-20-25 I&M MANUAL/EN/11.30.2010

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This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.

6.17 Controls

The two-speed hoists are available for 208, 230, 460, 575 Volt - three-phase – 60 hertz power supplies. The
controls of the two-speed hoists are NOT re-connectable because the hoist motors are voltage specific.

Note: The controls of the motorized trolley drive are not voltage re-connectable. Consult the motorized
trolley manual if a voltage changeover is required.

Control Circuit Fuses

The PC board control on the hoist includes a fuse (F100) for control circuit protection.

Table 5. Control Circuit Fuse

Control Voltage

Size

115 VAC

1.25 A

48 VAC

1.25 A

Table 6. Control Circuit Components, Terminals, and Connections.

Power & Motor Supply

Pushbutton

X23
Plug
Pin No:

Function

L1

Hoist Supply

Terminal

L2

Hoist Supply

Common

X23: 1

1-2

Thermal
protection

L3

Hoist Supply

Up

X23: 2

2-3

Upper limit switch

K21-2

(-) Brake

Down

X23: 3

4-5

Lower limit switch

K21-4

(+) Brake

Hoist Fast

X23: 4

ID

Description

K10-1

U1-U2 Motor
Supply

E-Stop

X23: 5

K10

E-stop contactor

K25-R3

1V Motor Supply

Trolley Right

X23: 6

K21

Up contactor

K25-3

2V Motor Supply

Trolley Left

X23: 7

K22

Down contactor

K25-R1

1W Motor Supply

Trolley Fast

X23: 8

K25

Hoist fast
contactor

Ground

T100

Transformer

PE

Motor

Terminal

X24
Plug
Pin No:

F100

Fuse

PE

K10

PE

Trolley Connection X1: 9

Control
voltage

X24: 1

PE

Power Supply

X1: 10

SD: low speed X24: 2

X1: 8

F: Trolley Fast

X24: 3

X1: 7

D1: Trolley
Rev

X24: 4

X1: 6

D2: Trolley
Fwd

X24: 5

R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319

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Summary of Contents for LOADMATE LM 16

Page 1: ...ietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved INSTALLATION AND MAINTENANCE MANUAL LM CHAIN HOIST LOADMATE LM16 LM20 LM25 English STD R KHA F CQD ENG ...

Page 2: ...etary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 5319...

Page 3: ...recting the Direction of Hook Travel 13 3 3 Operational Checks No Load 14 3 4 Operational Checks With Load 14 4 HOIST OPERATION 15 5 SWIVEL TROLLEY 16 5 1 Description Technical Characteristics swiveling trolley to 3 2 tons 16 5 1 1 Technical Characteristics 16 5 2 Installation of Swivel Trolley 17 5 3 Electric Swivel Trolley 18 5 3 1 Swiveling trolley 3 2 tons 19 5 3 2 Swiveling trolley 3 2 to 5 0...

Page 4: ... 5 Button Push Button 48 6 24 Wiring Diagram 7 Button Push Button 49 7 PREVENTATIVE MAINTENANCE 50 7 1 Maintenance and Inspection Table 50 7 2 Lubrication 51 7 3 Recommended Technical Support for Various Spare Parts 52 7 4 Screw Tightening Torque lb ft Specifications 52 7 5 Troubleshooting 53 8 PARTS ILLUSTRATIONS 54 8 1 Hoist Gearbox Components 54 8 2 C16 C20 C25 Hoist Motor Brake Assembly 56 8 3...

Page 5: ...ully rewritten herein 1 3 Disclaimer This Manual has been prepared by R M MATERIALS HANDLING INC to provide information and suggestions for hoist installation maintenance and inspection personnel This manual should be used in conjunction with the LoadMate Electric Chain Hoist Operator s Manual to teach safe operating practices to all personnel associated with hoist operations and maintenance It is...

Page 6: ...s Manual These issues are indicated by DANGER WARNING or CAUTION instructions or placards that alert personnel to potential hazards proper operation load limitations and more m DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury m WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious inju...

Page 7: ...tion hoist inspection and hoist maintenance personnel training programs should be based on requirements in accordance with the latest edition of ASME B30 16 Safety Standard for Overhead Hoists Underhung Such training should also provide information for compliance with any Federal State or Local Code requirements and existing plant safety rules and regulations If an overhead hoist is installed as p...

Page 8: ...he hoist is installed as part of a total lifting system all personnel must also read the applicable ASME B30 volume that addresses other types of equipment used in the system mDANGER Failure to read and comply with any one of the limitations noted in this manual can result in product failure serious bodily injury or death and or property damage R M MATERIALS HANDLING INC has no direct involvement ...

Page 9: ... supporting members monorail beams cranes hangers supports framing etc is the responsibility of user owner and shall be determined or verified by qualified personnel Read the instructions contained in this manual and the LoadMate Electric Chain Hoist Operator s Manual as well as any other related manuals Observe the warning tags attached to the unit before the installation is started 2 2 Chain Con...

Page 10: ...nstructions After a trolley mounted hoist has been assembled to a beam check for balance Each trolley mounted hoist is balanced at the factory for as shipped condition Any auxiliary devices radio control lights hose reels etc furnished and mounted by others may require additional counterweight Hoists must hang straight without a load or there will be a noticeable kick when a load is applied to hoo...

Page 11: ...same as that shown on hoist serial plate nameplate mCAUTION Make sure that fuses and other current overload devices are in place to protect the power supply mCAUTION Make sure that power cable or conductors have sufficient capacity to maintain the hoist supply voltage by 5 percent of nominal voltage under all operating conditions Poor voltage regulation may cause motor overheating or sluggishness ...

Page 12: ...nections Figure 2 Three Phase Control Box Power Connections PS PB TR PS Power supply TR Trolley connection PB Pushbutton connection 1 Remove the control enclosure cover 2 Insert the power supply cable through the cable gland or connector PS 3 Connect phases L1 L2 L3 and ground PE to terminal strip Refer to the wiring diagram 4 Tighten the terminal screws 5 Tighten the cable gland or connector to s...

Page 13: ... sure that trolley wheels have proper spacing in relation to beam flange See appropriate trolley manual for details Check direction of hook travel to make certain that it corresponds to respective control button that is depressed That is does hook travel UP when UP BUTTON is depressed If OK go to section 3 3 If not proceed to section 3 2 for correcting direction of travel 3 2 Correcting the Direct...

Page 14: ...roperly Run empty load block up to check that load block makes proper contact with upper lower travel safety limit switch and that limit switch functions properly Run empty load block up and down several times while checking for proper tracking of load chain 3 4 Operational Checks With Load After completion of no load operational tests the user owner should perform a full load test even though eac...

Page 15: ...TION mWARNING BEFORE PROCEEDING WITH THE NORMAL OPERATION OF THIS HOIST THE OPERATOR S SHALL BE TRAINED IN ACCORDANCE WITH THE LoadMate Electric Chain Hoist Operator s Manual AS SUPPLIED WITH THIS HOIST mWARNING FAILURE TO READ AND COMPLY WITH ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL AND THE LoadMate Electric Chain Hoist Operator s Manual FURNISHED WITH THIS HOIST CAN RESULT IN PRODUCT FAIL...

Page 16: ...ased must be used only with the nominal load indicated on the rating plate NOTE The trolley s service life will depend on the level of duty the average operating time the number of starts and the maintenance applied to it 5 1 1 Technical Characteristics Type 1 Type 2 30 Hz 1000 kg 100 Hz 1000 kg Fem Class H4 H4 IP IP55 IP55 Insulation class F F Duty factor 40 40 Operating temperature 10 C 40 C 10 ...

Page 17: ...f the flange width NOTE Check the width of the runaway rail and adapt the spacing of the flanges of the trolley as indicated by the tables Make sure That the profile is secured That the profile is suitable to the loads to be supported That the dimensions are compatible with the trolley that is to be installed That the electrical characteristics of the mains network conform to those of the motor Ca...

Page 18: ...Copyright 2010 R M Materials Handling Inc All rights reserved Figure 3 Drive wheel and idler wheel side plates Adjust drive wheel and idler wheel side plates as shown above 5 3 Electric Swivel Trolley Figure 4 Electric swivel trolley Table 1 Electric swivel trolley HOIST TYPE SWIVELING TROLLEY TYPE CAPACITY NUMBER OF WHEELS WHEEL DIAMETER MOTOR TYPE C05 SWIV32 0 1 ton 4 100 2 x TMU 1 35 Hz C10 SWI...

Page 19: ...out the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 5 3 1 Swiveling trolley 3 2 tons Figure 5 Swiveling trolley 3 2 tons CAPACITY MAX 3 2 TONS 3200 KG RAY OF CURVE MINI 2 6 FEET 5 3 2 Swiveling trolley 3 2 to 5 0 tons NOT LOCALLY AVAILABLE Figure 6 Swiveling trolley 3 2 to 5 0 tons CAPACITY MAX 3 2 TO 5 TONS 3200 TO 5000 KG RA...

Page 20: ...right 2010 R M Materials Handling Inc All rights reserved 5 3 3 Procedure to adjust swivel trolley guide rollers 1 Loosen nut A 8 plcs 2 Adjust guide rollers the maximum distance away from beam 3 Place swivel trolley on beam 4 Move trolley to curve section of beam 5 Adjust guide rollers allowing approximately 3 16 4 5 mm clearance per side using screw B 6 Tighten nut A 8 plcs Figure 7 Swivel troll...

Page 21: ...se employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 MAINTENANCE 6 1 Basic Hoist Construction Figure 8 Basic Hoist Components 1 2 3 4 6 7 5 P25010 1 TOP HOOK 2 HOIST MOTOR 3 GEAR CASE GEARING 4 LOAD BLOCK ASSEMBLY 5 CHAIN CONTAINER 6 CHAIN SPROCKET 7 CONTROLS ENCLOSURE R M Materials Ha...

Page 22: ...IP55 rated protection against normal hazards of dust and moisture The motor bearings are sealed and do not require further greasing mDANGER Before installing removing inspection or performing any maintenance on a hoist the main switch shall be de energized Lock and tag the main switch in the de energized position in accordance with ANSI Z244 1 Follow other maintenance procedures outlined in this m...

Page 23: ...ree lock nuts from threaded rods item 5 and pull hoist motor and brake assembly out away from gearbox Installing Hoist Motor and Brake Assembly refer to Figure 9 1 Mount hoist motor to gearbox making sure hoist motor is positioned properly Push hoist motor into gearbox until tight and threaded rods item 5 are through end flange of hoist motor 2 Use lock nuts to draw hoist motor in place against th...

Page 24: ...dling Inc All rights reserved Hoist Motor Brake The hoist motor brake is a D C electromagnetic disc brake and does not require adjustment The brake brings the load to a smooth and quick stop and holds the load when the hoist motor is not energized An energized coil releases the hoist motor brake and permits the raising and lowering of the load Figure 10 Hoist Motor Brake 1 Brake Spring 2 Brake Arm...

Page 25: ...ght 2010 R M Materials Handling Inc All rights reserved 6 2 1 Replacement Criteria for Motor Brakes Table 2 Replacement Criteria for Motor Brakes LM 01 05 10 MODELS LM 16 20 25 MODELS THICKNESS AS NEW REPLACE WHEN LM 01 0 260 inches 6 6 mm 0 220 inches 5 6 mm LM 05 0 370 inches 9 4 mm 0 330 inches 8 4 mm LM 10 0 055 inches 1 4 mm 0 016 inches 0 4 mm LM 16 0 406 inches 10 3 mm 0 366 inches 9 3 mm L...

Page 26: ...ove lock collar see Figure 10 and remove fan If needed use two screwdrivers under hub to pry fan loose 7 Remove second retaining ring and pull out spacer 8 Remove brake coil leads from terminals inside hoist electrical control enclosure 9 Loosen brake cable gland and pull out brake cable as necessary 10 Remove three 3 screws Figure 10 from brake magnetic assembly Remove brake magnetic assembly 11 ...

Page 27: ...at prevents lifting excessive loads that may damage to the hoist The torque limiter is a friction type slip clutch that couples the motor to the gear train Torque Limiter Adjustment Refer to Figure 11 1 Remove three sided branding panel 2 Use two small straight slot screwdrivers and remove plastic cap from center of gearbox cover 3 Loosen locking screw item 16 4 Use a 46mm socket to turn the adjus...

Page 28: ...s a sling Use only original equipment chain as supplied by a factory authorized source Improper load chain storage or installation can render the load chain unusable prior to the first lift 6 5 Maintenance Inspection A qualified person SHALL be designated to routinely conduct an in depth inspection of the load chain See Section 7 Preventative Maintenance for schedule recommendations This designate...

Page 29: ...here d diameter and t pitch Length over 11 links 11 t Replace load chain if any one of these dimensions exceeds maximum allowed wear LM 16 LM 20 25 Maximum allowed wear 9 0 x 27 0 chain 11 3 x 31 0 Minimum link diameter allowed d 0 319 8 1 mm 0 398 10 1 mm Maximum pitch allowed t 1 114 28 3 mm 1 280 32 5mm Maximum length allowed 11t 11 929 300 mm 13 681 347 5 mm NOTE If load chain needs replaced t...

Page 30: ...ress 116 030 lbs in 2 800 N mm 2 116 030 lbs in 2 800 N mm 2 Total breaking elongation 10 min 10 min Weight for 100 links 1 8 kg 2 85 kg 6 7 Removing the Load Chain 1 FALL CHAIN 1 Remove load from hook block assembly 2 Remove load block assembly from load chain Some disassembly of 1 fall load block is required 3 Attach the chain insert tool to the end of bottom block end of the chain 4 Run hoist i...

Page 31: ...e into the chain guide and push it through to the other side of the guide 3 Hook the chain onto the end of the electric wire on the chain container side 4 Pull on the wire to bring the chain into contact with the chain wheel Refer to Figure 13 A for chain orientation mCAUTION Make sure the chain weld on chain link faces out from chain wheel pocket on hoist load sprocket See Figure 13 drawing 1 2 5...

Page 32: ...es away from chain wheel pocket on hoist and inward toward idler sprocket of hook block assembly See Figure 13 drawing 2 2 Follow steps outlined below 5 Run hoist DOWN in slow speed to feed chain through chain sprocket Continue running until about 2 0 feet 60 cm of chain is available out the other side 6 Slide chain onto idler sprocket of load block making sure not to twist chain while inserting i...

Page 33: ...not a functional stop The fall stop must be located at least six 6 0 inches 150mm from end of last chain link Figure 14 Cross Section of Slack Fall Stop P25019 LM 16 LM 20 25 Removing Fall Stop Assembly 1 Loosen and remove nut two each for LM 20 25 2 Remove bolts 3 Remove two halves of Fall Stop 4 Remove limit switch washer plate and spring Installing Fall Stop Assembly 1 Install limit switch wash...

Page 34: ...ower load block assembly to until a lowest point This will remove weight of chain from chain container 3 Support chain container before removing chain 4 Remove snap ring item 3 from end of pin item 1 There is a snap ring on each end of pin 5 Pull pin item 1 out while supporting chain container item 4 6 Remove chain container item 4 Installing Chain Container Figure 15 1 Place end of load chain int...

Page 35: ...s an operational means to stop travel during normal operations Do not permit continuous contact between the hoist body and the load block fall stop assembly The hook block activates the upper limit switch as it contacts the limit switch that is located on bottom side of hoist body Once the switch is activated the UP circuit is opened The fall stop activates the lower limit switch when hook block i...

Page 36: ...ides over travel protection for the upper and lower limits of hoist travel The limit switch is connected to the control circuit Note Rotary limit switch assembly cannot be added to a Hoist The Hoist must have the rotary limit switch assembly provided at time of initial production Adjustment The position of the air gap between the two discs red gray determines the stopping place This position can b...

Page 37: ...on Due to many types and sizes of hooks that can be furnished and or specified by the user owner it is recommended that user owner measure the actual throat opening of hook as originally furnished See Figure 16 Record the throat dimension on above sketch Retain as a permanent record This record can then be used for determining when hook must be replaced due to deformation or excessive throat openi...

Page 38: ...ing Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 14 Hook Inspection The wear on the top hook and the load hook shall be checked routinely Measure the throat opening dimension a2 If the throat opening exceeds the maximum opening allowed 1 15 x a2 replace the hook Damaged safety latches shall be replaced immediately Maximum throat opening allowed Hook class 05T 08T 1T 16T Top ...

Page 39: ... 535 39 2 2000 8818 LM 20 1 08 T 0 945 24 1 890 48 1 496 38 2 125 54 1 378 35 1 142 29 4 528 115 1 732 44 1 457 37 2 087 53 0 709 18 1 693 43 2 1 2 2500 11023 LM 25 1 08 T 0 945 24 1 890 48 1 496 38 2 125 54 1 378 35 1 142 29 4 528 115 1 732 44 1 457 37 2 087 53 0 709 18 1 693 43 3 3200 14110 LM 25 1 08 T 0 945 24 1 890 48 1 496 38 2 125 54 1 378 35 1 142 29 4 528 115 1 732 44 1 457 37 2 087 53 0 ...

Page 40: ...emoving the Top Hook Removing Top Hook 1 Place hoist on workbench Protect limit switches on bottom of hoist 2 There are two pins holding top hook in place Remove retaining ring and washer on one end of each pin 3 Pull pins out and remove hook Keep washers and snap rings mCAUTION Proper installation of top hook is critical for hoist balance Installing Top Hook 1 Place hoist on workbench Protect lim...

Page 41: ... the hoist includes a fuse F100 for control circuit protection Table 5 Control Circuit Fuse Control Voltage Size 115 VAC 1 25 A 48 VAC 1 25 A Table 6 Control Circuit Components Terminals and Connections Power Motor Supply Pushbutton X23 Plug Pin No Function L1 Hoist Supply Terminal L2 Hoist Supply Common X23 1 1 2 Thermal protection L3 Hoist Supply Up X23 2 2 3 Upper limit switch K21 2 Brake Down ...

Page 42: ...not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved Control Panel Layout Figure 19 Printed Control Circuit 2 Lifting Speeds with Emergency Stop R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 93...

Page 43: ... secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 18 Two Speed Three Phase 208 230 460 Volt Power Circuit R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 ...

Page 44: ...secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 19 Two Speed Three Phase 208 230 460 Volt Control Circuit R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1...

Page 45: ...rade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 20 Two Speed Three Phase 575 Volt Power Circuit R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 ...

Page 46: ...ade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 21 Two Speed Three Phase 575 Volt Control Circuit R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937...

Page 47: ...ary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 22 Wiring Diagram 3 Button Push Button R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 ...

Page 48: ...ary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 23 Wiring Diagram 5 Button Push Button R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 ...

Page 49: ...ary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 24 Wiring Diagram 7 Button Push Button R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 ...

Page 50: ...CORD EVERY 3 MONTHS QUALIFIED INSPECTOR CHECK HOOKS FOR WEAR MEASURE AND RECORD EVERY 3 MONTHS QUALIFIED INSPECTOR CHECK LOAD BLOCK HARDWARE TO VERIFY TIGHTNESS EVERY 3 MONTHS OPERATOR CHECK TOP HOOK COUPLING HARDWARE FOR TIGHTNESS EVERY 3 MONTHS OPERATOR CHECK SLIP CLUTCH HOIST BRAKE ADJUSTMENT EVERY 3 6 MONTHS QUALIFIED MECHANIC CHECK LUBRICATION OF OPEN WHEEL GEARING EVERY 3 6 MONTHS QUALIFIED ...

Page 51: ...n Specifications LUBRICATION POINT SPECIFICATIONS ACCEPTABLE LUBRICANTS QUANTITY Chain Oil or Liquid grease Chain lubricating fluid Ceplattyn or similar EP 90 As required Idler sprocket Slide bearing bearing Grease without MoS2 KP 2 DIN 51 502 Soap based lithium Approx drip point 500 F Worked penetration 509 563 F Operating temperature 4 F 266 F BP BP Energrease LS EP 2 Esso Unirex N2 Mobil Mobilg...

Page 52: ...ap Lower chain guide Rubber buffer Electric box PC board Plugs Chain Chain bucket Slack fall stop Suspension hook Hook block 1 1 2 1 Control box Qualified Electrician Mechanic Qualified Electrician Mechanic Qualified Electrician Qualified Mechanic Qualified Mechanic Qualified Electrician Mechanic Qualified Mechanic Qualified Mechanic Qualified Electrician Qualified Mechanic Qualified Mechanic Qual...

Page 53: ...e switch shut off Turn switch on Hoist does not lift load Overload condition Reduce load Slip clutch worn or incorrectly adjusted Replace wear items or readjust slip clutch torque Brake not releasing Check brake coil resistance Check air gap setting Check rectifier output voltage Load drifts more than 4 inches 100mm Brake lining worn Air gap on brake is too wide Replace wear items as necessary Adj...

Page 54: ...rade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 PARTS ILLUSTRATIONS 8 1 Hoist Gearbox Components R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937...

Page 55: ...279904 GEAR SET 2 nd REDUCTION 1 5a 2279902 GEAR SET 1 st REDUCTION C16 20 1 5b 2279903 GEAR SET 1 st REDUCTION C25 1 6 2279905 GEAR SET 3 rd REDUCTION 1 7a 52324714 LM16 BRANDING STICKER SET 1 7b 52324715 LM20 BRANDING STICKER SET 1 7c 52324716 LM25 BRANDING STICKER SET 1 8 2213309002 HOIST BODY CAPACITY STICKER TON 1 8 2213309003 HOIST BODY CAPACITY STICKER 1 TON 1 8 2213309004 HOIST BODY CAPACI...

Page 56: ...ry trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 2 C16 C20 C25 Hoist Motor Brake Assembly R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325...

Page 57: ...20 MOTOR BRAKE ASSY with PINION 575V 1 1d 2245038 C25 MOTOR BRAKE ASSY with PINION 208 230V 1 1e 2245036 C25 MOTOR BRAKE ASSY with PINION 460V 1 1f 2245037 C25 MOTOR BRAKE ASSY with PINION 575V 1 2 2279901 BRAKE COVER END CAP SCREW SET 1 3 2275040 FAN ASSEMBLY 1 4a 2275045 MOTOR BRAKE ASSY 100VDC 208 230VAC 1 4b 2275042 MOTOR BRAKE ASSY 180VDC 460VAC 1 4c 2275043 MOTOR BRAKE ASSY 240VDC 575VAC 1 5...

Page 58: ...rietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 3 Lifting Assembly C16 Only 4d R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 5319...

Page 59: ... 2d 2213405010 CAPACITY STICKER 2000 KG 2 FALL 2 2d 2213405011 CAPACITY STICKER 3000 KG 2 FALL 2 3 2269900 C16 HOOK BLOCK ASSEMBLY 1 FALL 1 3a 001513 C16 HOOK SAFETY LATCH 1 FALL WIRE TYPE 1 3b 2242021 C16 HOOK ASSEMBLY 1 FALL 1 3d 2213405001 CAPACITY STICKER 1 TON 1 FALL 2 3d 2213405002 CAPACITY STICKER 1 5 TON 1 FALL 2 3d 2213405008 CAPACITY STICKER 1000 KG 1 FALL 2 3d 2213405009 CAPACITY STICKE...

Page 60: ...etary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 4 Lifting Assembly C20 25 Only 4d R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 531...

Page 61: ...KER 4000 KG 2 FALL 2 2d 2213406010 CAPACITY STICKER 5000 KG 2 FALL 2 3 2279900 C20 25 HOOK BLOCK ASSEMBLY 1 FALL 1 3a 2242017 C20 25 HOOK SAFETY LATCH 1 FALL WIRE TYPE 1 3b 2277000 C20 25 HOOK ASSEMBLY 1 FALL 1 3d 2213405002 CAPACITY STICKER 1 5 TON 1 FALL 2 3d 2213405003 CAPACITY STICKER 2 0 TON 1 FALL 2 3d 2213405004 CAPACITY STICKER 3 0 TON 1 FALL 2 3d 2213405009 CAPACITY STICKER 1500 KG 1 FALL...

Page 62: ...y trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 5 C16 C20 C25 Electrical Control Assembly R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325...

Page 63: ...ONT 1 2b 7983073 CONTACTOR K21 or K22 208 230 460 575V 115V CONT 1 2c 7983057 CONTACTOR K25 208 230 460 575V 115V CONT 1 2d 7983026 TRANSFORMER 208 230 460V 115V 1 2d 7983027 TRANSFORMER 575V 115V 1 2e 2243060 BRAKE RECTIFIER 4 WIRES 208 575VAC 1 2e 2243061 BRAKE RECTIFIER 5 WIRES 208 460VAC RECONNECT 1 3 2249979 1 25 AMP FUSES SET OF 10 1 4 2249947 POWER CABLE GLAND NOT SHOWN 1 5 2219814 COVER PL...

Page 64: ... Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 6 Double Brake Option C16 C20 C25 Table 17 C16 C20 C25 Double Brake Option Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52336943 COMPLETE BOX FOR LOW VOLTAGE 1 2 52338342 SUPPORT BOX ASSY FOR LOW VOLTAGE 1 3 52337007 BRAKE ASSEMBLY 1 4 52336944 COMPLETE MAGNET BOX 1 5 52335461 MAGNET ONLY 1 6A 52337909 GEAR C25 GE25 4 6 3 1 6m m...

Page 65: ...ietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 531...

Page 66: ...yed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 7 Electric trolley Swiveling trolley 0 to 3 2 Tons 3200 Kg Figure 20 Electric trolley swiveling trolley 0 to 3 2 tons 3200 Kg NOTE ECH is attached to swivel trolley through a mechanical connection No top hook connection available 5 R M Mater...

Page 67: ...ns 3200 Kg ITEM DESCRIPTION QTY CODE 1 Complete 2 speed motor drive 115Vc 460V 575V 208 230V 3 2 Ton 3200 Kg 2 52306026 2 52306027 2 52306028 Complete inverter motor drive 115Vc 460V 575V 208 230V 1 Ton 1000 Kg 2 52299090 1 Ton 3 2 Ton 2 52304881 2 Idler side plate 2 52326596 3 Drive side plate 2 52326597 4 Swivel CHRD Kit 2 60 4 33 in set of 4 1 556966 Swivel CHRD Kit 2 60 4 33 in set of 4 1 5569...

Page 68: ...ER DESCRIPTION QTY 2309765010 P B ASSEMBLY 10 FT E STOP TWO SPEED HOIST 1 2309765015 P B ASSEMBLY 15 FT E STOP TWO SPEED HOIST 1 2309765020 P B ASSEMBLY 20 FT E STOP TWO SPEED HOIST 1 2309767010 P B ASSEMBLY 10 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1 2309767015 P B ASSEMBLY 15 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1 2309767020 P B ASSEMBLY 20 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY...

Page 69: ...ss written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 9 Push Button Assembly Horizontal Pairs of Buttons Table 20 Push Button Assembly Horizontal Pairs of Buttons Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52301832 PISTOL GRIP P B CONTROL ASSEMBLY TWO SPEED 1 2 2213466004 P B CONTROL ASSEMBLY TWO SPEED 5 BUTTON 1 3 2213466005 P B CONTRO...

Page 70: ... secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 8 10 Push Button Assembly Vertical Pairs of Buttons Option R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1...

Page 71: ...ON QTY 2309673010 E STOP SINGLE SPEED HOIST 10 FT P B ASSEMBLY 1 2309673015 E STOP SINGLE SPEED HOIST 15 FT P B ASSEMBLY 1 2309673020 E STOP SINGLE SPEED HOIST 20 FT P B ASSEMBLY 1 2309674010 E STOP TWO SPEED HOIST 10 FT P B ASSEMBLY 1 2309674015 E STOP TWO SPEED HOIST 15 FT P B ASSEMBLY 1 2309674020 E STOP TWO SPEED HOIST 20 FT P B ASSEMBLY 1 1 2212932011 E STOP SS HOIST PUSHBUTTON ENCLOSURE ASSE...

Page 72: ...1 Push Button Assembly Vertical Buttons Option Table 22 Push Button Assembly Vertical Buttons Option Parts List ITEM PART NUMBER DESCRIPTION QTY 1 2212932011 3 BUTTON P B TELEMECANIQUE S 1H 1 1 2212932012 3 BUTTON P B TELEMECANIQUE S 2H 1 2 2212932032 5 BUTTON P B TELEMECANIQUE S 1H 2T 1 2 2212932033 5 BUTTON P B TELEMECANIQUE S 2H 2T 1 3 2212932034 7 BUTTON P B TELEMECANIQUE S 2H 2T 2B 1 3 221293...

Page 73: ...ietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK R M Materials Handling Inc 4501 Gateway Boulevard Springfield Ohio 45502 PH 1 937 525 5100 FAX 1 937 325 531...

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