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RAM Truck 2013 Owner'S Manual Download Page 177

Disposal of Used Coolant . . . . . . . . . . . . . . . . .128
Drain, Flush, and Refill . . . . . . . . . . . . . . . . . . .125
Points to Remember . . . . . . . . . . . . . . . . . . . . .128
Pressure Cap . . . . . . . . . . . . . . . . . . . . . . . . . .127
Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . . .127
Selection of Coolant (Antifreeze) . . . . . . . . . . . . .125

Diesel Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . .55
Diesel Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Diesel Fuel Requirements . . . . . . . . . . . . . . . . . . . .79

Bulk Storage of . . . . . . . . . . . . . . . . . . . . . . . . .88

Diesel Fuel System, Re-Priming . . . . . . . . . . . . . . .118
Disposal

Antifreeze (Engine Coolant) . . . . . . . . . . . . . . . .128

Draining Fuel/Water Separator Filter . . . . . . . . . . .112

Electronic Range Select (ERS). . . . . . . . . . . . . . . . . .67
Electronic Vehicle Information Center (EVIC) . . . . . .23

Emergency, In Case of

Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . .96

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Break-In Recommendations . . . . . . . . . . . . . . . . .10
Compartment . . . . . . . . . . . . . . . . . . . . . . . . . .103
Coolant (Antifreeze) . . . . . . . . . . . . . . . . . . . . .142
Identification . . . . . . . . . . . . . . . . . . . . . . . . . .103
Idling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Oil Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . .109
Oil Synthetic . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Runaway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Exhaust System. . . . . . . . . . . . . . . . . . . . . . . . . . .137

8

INDEX

175

Summary of Contents for Truck 2013

Page 1: ...R a m Tr u c k O W N E R S M A N U A L 2 0 1 3 D i e s e l S u p p l e m e n t...

Page 2: ...tions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and e...

Page 3: ...TION 3 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 5 3 UNDERSTANDING YOUR INSTRUMENT PANEL 11 4 STARTING AND OPERATING 31 5 WHAT TO DO IN EMERGENCIES 95 6 MAINTAINING YOUR VEHICLE 101 7 MAINTENANCE...

Page 4: ......

Page 5: ...INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC 4 1...

Page 6: ...ake full advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect...

Page 7: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM IF EQUIPPED 6 How To Use Remote Start 6 ENGINE BREAK IN RECOMMENDATIONS 10 2...

Page 8: ...lows time for the intake heater to pre heat the incoming air and is normal operation in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding Your Instrument...

Page 9: ...away from children Operation of the Remote Start System windows door locks or other controls could cause serious injury or death Remote Start Abort Message On Electronic Vehicle Information Center EV...

Page 10: ...sunroof op eration if equipped are disabled when the vehicle is in the Remote Start mode The engine can be started two consecutive times two 15 minute cycles with the RKE transmitter However the igni...

Page 11: ...rn To On will flash in the EVIC until you turn the ignition switch to the ON RUN position Remote Start Comfort Systems If Equipped When remote start is activated the heated steering wheel and driver h...

Page 12: ...ently Vary throttle position at highway speeds when carry ing or towing significant weight NOTE Light duty operation such as light trailer towing or no load operation will extend the time before the e...

Page 13: ...PANEL CONTENTS INSTRUMENT CLUSTER 12 INSTRUMENT CLUSTER DESCRIPTIONS 13 ELECTRONIC VEHICLE INFORMATION CENTER EVIC 23 Electronic Vehicle Information Center EVIC Displays 23 Vehicle Information Custom...

Page 14: ...INSTRUMENT CLUSTER 12 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 15: ...ion of the brake system is not functioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is...

Page 16: ...aler for service as soon as possible CAUTION Prolonged driving with the Malfunction Indicator Light MIL on could cause damage to the engine Continued CAUTION Continued control system It also could aff...

Page 17: ...t turns on while driving safely bring the vehicle to a stop and turn off the engine DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damag...

Page 18: ...System ABS Electronic Stability Control ESC system In this case the light will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run wh...

Page 19: ...ult is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied with the ignition switch in the ON RUN p...

Page 20: ...s indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunction Immediate service should be obtai...

Page 21: ...pressure for those tires As an added safety feature your vehicle has been equipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your t...

Page 22: ...erly Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to f...

Page 23: ...ectronic Vehicle Information Center EVIC whenever the Electronic Range Select ERS feature is active Use the selector on the shift lever to activate ERS Refer to Automatic Transmission in Starting And...

Page 24: ...osed and corrected NOTE The ESC Off Indicator Light and the ESC Activation Malfunction Indicator Light come on momentarily each time the ignition switch is turned to ON RUN Each time the ignition is t...

Page 25: ...teering wheel Refer to Electronic Vehicle Information Center If Equipped in the Owner s Manual for further informa tion Electronic Vehicle Information Center EVIC Displays When the appropriate conditi...

Page 26: ...to 5 MPH in XXX mi Refill DEF 5 MPH Max Speed on Restart Long Idle or Refuel Refill DEF 5 MPH Max Speed Refill DEF Service DEF System See Dealer 5 MPH Max Speed in XXX mi Service DEF System See Deale...

Page 27: ...cle Refer to Starting Procedures in Starting and Operating for further information NOTE The Wait To Start Light may not illuminate if the intake manifold temperature is warm enough Low Coolant Level I...

Page 28: ...s message will display when the low level is reached during vehicle start up and with increased frequency during vehicle opera tion It will be accompanied by a single chime Ap proximately 5 gallons 19...

Page 29: ...restore normal vehicle operation NOTE A minimum of 2 gallons 9 5 Liters may be required to restore normal vehicle operation Although the vehicle will start normally and can be placed in gear after th...

Page 30: ...s serviced We recommend you drive to your nearest authorized dealer and have your vehicle serviced immediately NOTE Under some circumstances this mileage counter may start with a value of less than 20...

Page 31: ...Required See Dealer vehicle performance may be reduced until service is performed by an authorized RAM dealer Vehicle Information Customer Information Features Press and release the UP or DOWN button...

Page 32: ...the hours in drive and at idle Oil Filter Life Displays the percentage of oil filter life remaining and the miles since the last reset Fuel Filter Life Displays the percentage of fuel filter life rem...

Page 33: ...Above 66 F 19 C 40 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C 41 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 43 Starting Fluids 45 NORMAL OPERATI...

Page 34: ...ANUAL TRANSMISSION IF EQUIPPED 71 Shifting 71 Downshifting 73 Reverse Shifting 74 POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY 75 Stationary Mode 76 Mobile Mode 77 Power Take Off Aftermarket...

Page 35: ...Bulk Fuel Storage Diesel Fuel 88 Diesel Exhaust Fluid Storage 89 Adding Diesel Exhaust Fluid 90 DIESEL EXHAUST FLUID 93 System Overview 93 4 STARTING AND OPERATING 33...

Page 36: ...one in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Chil...

Page 37: ...as the Remote Start Keyless Enter N Go Key Fob is in the passenger compartment Normal Starting Using The ENGINE START STOP Button 1 The transmission must be in PARK or NEUTRAL 2 Press and hold the bra...

Page 38: ...r is not in PARK the ENGINE START STOP button must be held for two seconds and vehicle speed must be above 5 mph 8 km h before the engine will shut off The ignition switch position will remain in the...

Page 39: ...n a second time to change the ignition switch to the RUN position EVIC displays RUN 4 Press the ENGINE START STOP button a third time to return the ignition switch to the OFF position EVIC displays OF...

Page 40: ...EVIC will additionally display a gauge or bar whose initial length represents the full Wait to Start time period Its length will decrease until it disappears when the Wait to Start time has elapsed C...

Page 41: ...the post heat cycle 7 Release the parking brake and drive NOTE Engine idle speed will automatically increase to 1 000 RPM and engage the Variable Geometry Turbo charger at low coolant temperatures to...

Page 42: ...d in preventing fuel gelling It is controlled by a built in thermostat A heated intake air system both improves engine start ing and reduces the amount of white smoke generated by a warming engine Nor...

Page 43: ...rter to cool before repeating start procedure 5 When the engine starts release the key fob 6 Check that the oil pressure warning light has turned off 7 Release the parking brake Starting Procedure Eng...

Page 44: ...e damage Refer to Maintenance Procedures Draining Fuel Water Sepa rator Filter in Maintaining Your Vehicle for fur ther information 3 After the Wait To Start telltale goes off turn the ignition switch...

Page 45: ...stalls or if the ignition switch is left ON for more than two minutes after the Wait To Start telltale goes out reset the grid heaters by turning the ignition switch to the OFF position for at least f...

Page 46: ...the OFF position for at least five seconds and then back ON 3 If the vehicle is driven and vehicle speed exceeds 19 mph 31 km h before the manifold heater post heat after start cycle is complete the...

Page 47: ...d start in all conditions WARNING Do not leave children or animals inside parked vehicles in hot weather Interior heat build up may cause serious injury or death When leaving the vehicle always remove...

Page 48: ...eration is controlled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize The cycling action will cause temp...

Page 49: ...cosity Winter Front Usage A winter front or cold weather cover is to be used in ambient temperatures below 10 C especially during extended idle conditions to reduce condensation build up within engine...

Page 50: ...with a turbo speed limiter this feature limits the engine speed to 1 200 RPM when engine coolant temperatures are below 70 F 21 C This feature is designed to protect the turbocharger from damage and...

Page 51: ...le s ex haust system refer to Maintenance Procedures Intervention Regeneration Strategy EVIC Message Pro cess Flow in Maintaining Your Vehicle for further information Idle Up Feature Automatic Transmi...

Page 52: ...oolant to carry excess heat away from the combustion chamber bearings inter nal components and turbocharger This is especially important for turbocharged charge air cooled engines NOTE During engine s...

Page 53: ...rating temperature Idle time can be set in 5 minute increments between 5 and 60 minutes See your local authorized dealer to enable this feature Programmable Maximum Vehicle Speed Chassis Cab Only This...

Page 54: ...e gauge 140 F 60 C can be harmful to the engine Low engine coolant antifreeze temperature can cause incomplete combus tion which allows carbon and varnish to form on piston rings and injector nozzles...

Page 55: ...t in immediate and severe engine damage Do Not Operate The Engine With Failed Parts All engine failures give some warning before the parts fail Be on the alert for changes in performance sounds and vi...

Page 56: ...y in stalled option If your vehicle is not equipped heater cords are available from your authorized MOPAR dealer The block heater must be plugged in at least one hour to have an adequate warming effec...

Page 57: ...ed brake fade longer brake life faster cab warm up The exhaust brake feature will only function when the driver toggles it on by pushing the exhaust brake button until the Exhaust Brake Indicator is i...

Page 58: ...ust brake while in TOW HAUL mode The exhaust brake feature can also be used to reduce the engine warm up time To use the exhaust brake as a warm up device the vehicle must be stopped or moving less th...

Page 59: ...REVERSE only after the vehicle has come to a complete stop and the engine is at idle speed Continued CAUTION Continued Do not shift between PARK REVERSE NEUTRAL or DRIVE when the engine is above idle...

Page 60: ...en and do not leave the ignition in a vehicle equipped with Keyless Enter N Go in the ACC or ON RUN position A child could operate power windows other controls or move the vehicle Continued WARNING Co...

Page 61: ...e running or not and the brake pedal must be pressed Six Speed Automatic Transmission If Equipped Chassis Cab models with automatic transmission use the AS69RC transmission which is equipped with a Po...

Page 62: ...onic Range Select ERS Operation in this section Pressing the ERS switches on the shift lever while in the DRIVE position will select the highest available transmission gear and will display that gear...

Page 63: ...guard against vehicle move ment and possible injury or damage Continued WARNING Continued Your vehicle could move and injure you and others if it is not completely in PARK Check by trying to move the...

Page 64: ...move the key fob and lock your vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dang...

Page 65: ...d you and move it all the way counterclockwise until it stops Release the shift lever and make sure it is fully seated in the PARK gate Look at the transmission gear position display and verify that i...

Page 66: ...upshifts and down shifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth gears The D...

Page 67: ...heat generation During cold temperatures transmission operation may be modified depending on engine and transmission temperature as well as vehicle speed This feature im proves warm up time of the eng...

Page 68: ...Indicator Light MIL may be illuminated Limp Home Mode allows the vehicle to be driven to an authorized dealer for service without damaging the transmission In the event of a momentary problem the tran...

Page 69: ...ly You can switch between DRIVE and ERS mode at any vehicle speed When the shift lever is in the DRIVE position the transmission will operate automatically shifting between all available gears Tapping...

Page 70: ...ange from which the vehicle can best be slowed down CAUTION When using ERS for engine braking while descend ing steep grades be careful not to overspeed the engine Apply the brakes as needed to preven...

Page 71: ...e shifting When operating in TOW HAUL mode transmission upshifts are delayed and the trans mission will automatically downshift for engine brak ing when the throttle is closed and or during steady bra...

Page 72: ...ch will not engage and 68RFE equipped trucks will not shift to sixth gear until the transmission fluid and engine coolant are warm usually after 1 to 3 miles 2 to 5 km of driving Because the engine sp...

Page 73: ...oot resting on the clutch pedal or attempt to hold the vehicle on a hill with the clutch pedal partially engaged as this will cause abnormal wear on the clutch NOTE During cold weather you may experie...

Page 74: ...p a gear NOTE When loaded pulling a trailer or on a grade the truck should always start in first gear and not skip gears Recommended Vehicle Shift Speeds To utilize your manual transmission efficientl...

Page 75: ...ditional engine braking on a slippery surface The drive wheels could lose their grip and the vehicle could skid CAUTION When descending a hill be very careful to downshift one gear at a time to preven...

Page 76: ...e transmission can result from skipping a gear while downshifting or downshifting at too high of a vehicle speed even if the clutch pedal is held pressed i e not released Reverse Shifting To shift int...

Page 77: ...aftermarket upfit with a transmis sion driven PTO power take off The customer will have the ability to operate the PTO in either a stationary or mobile mode The vehicles will be factory set to the sta...

Page 78: ...e conditions are met Otherwise the EVIC will display a message To Operate PTO Shift To Park indicating what operator action should be taken to engage the PTO mode The customer has the choice to operat...

Page 79: ...erly This is the responsibility of the installer of the PTO and switches remote system It is the responsibility of the PTO manufacturer to ensure that their electrical switches and remote system is co...

Page 80: ...ct to PTO and pump requirements and additional vehicle information wiring schematics preset idle values en gine speed limits and vehicle hardware and software requirements please refer to the Body Bui...

Page 81: ...able supplier in your vehicle Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel 15 ppm Sulfur maximum and prohibits the use of Low Sulfur Highway Diesel fu...

Page 82: ...high cetane premium diesel fuel may offer improved cold starting and warm up performance CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the water from th...

Page 83: ...figured by an authorized Ram dealer and the provisions in the following section must be adhered to Pickup Models And Chassis Cab Models Ordered With B20 Option Your vehicle has been validated and appr...

Page 84: ...tion D 7467 Pretrodiesel fuel meeting ASTM specification D 975 and Biodiesel fuel B100 meeting ASTM specification D 6751 Fuel Oxidation Stability Must Use Fuel Within Six Months Of Manufacture Biodies...

Page 85: ...e maintained to the following schedule Ram PickUp 2500 3500 Only 15 000 Miles Ram 3500 4500 5500 Chassis Cab 12 500 Miles unless otherwise notified with a oil service message CAUTION Under no circumst...

Page 86: ...r inside the filler pipe seals the system 3 Insert the fuel nozzle fully into the filler pipe the nozzle opens and holds the flapper door while refueling 4 Fill the vehicle with fuel when the fuel noz...

Page 87: ...funnel is provided to open the flapper door to allow emergency refueling with a fuel can 1 Retrieve fuel funnel from the jack kit located under the front passenger seat Diesel Fuel and DEF Fluid Fille...

Page 88: ...UTION To avoid fuel spillage and overfilling do not top off the fuel tank after filling WARNING Never have any smoking materials lit in or near the vehicle when the fuel door is open or the tank is be...

Page 89: ...after filling NOTE When the fuel nozzle clicks or shuts off the fuel tank is full Tighten the fuel filler cap until you hear a clicking sound This is an indication that the fuel filler cap is properl...

Page 90: ...ed Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essential Refer to Maintenance Proce...

Page 91: ...helf life If DEF is kept in tempera tures between 10 to 90 F 12 to 32 C it will last a minimum of one year DEF is subject to freezing at the lowest temperatures For example DEF may freeze at temperatu...

Page 92: ...tank When the DEF gauge reads 50 add approximately 4 gallons 15 Liters to fill the DEF tank When the DEF gauge reads 25 add approximately 6 gallons 23 Liters to fill the DEF tank NOTE Driving conditio...

Page 93: ...el Exhaust Fluid Fill Location 2 Fuel Fill Location 2 Insert DEF fill adapter nozzle into DEF tank filler neck DEF Filler Cap and Fuel Fill 2500 3500 Models Filling The DEF Tank 4 STARTING AND OPERATI...

Page 94: ...ediately when any of the following happen DEF stops flowing from the fill bottle into the DEF tank DEF splashes out the filler neck or a DEF pump nozzle automatically shuts off 4 Reinstall cap onto DE...

Page 95: ...l Exhaust Fluid DEF are injected into the exhaust upstream of a catalyst where when vaporized convert smog forming nitrogen oxides NOx into harmless nitrogen N2 and water vapor H2O two natural compone...

Page 96: ...lectronic Vehicle Information Center EVIC in Understanding Your Instrument Panel for system messages and warnings NOTE Your vehicle is equipped with a DEF injection system You may occasionally hear an...

Page 97: ...WHAT TO DO IN EMERGENCIES CONTENTS JUMP STARTING 96 With Portable Starting Unit 99 5...

Page 98: ...ystem Your vehicle is equipped with two 12 Volt batteries If it becomes necessary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the follo...

Page 99: ...ive terminal of the discharged battery WARNING Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could result 2 Connect one end of the other ju...

Page 100: ...not lean over the battery when making connection The negative connection must provide good electrical conductivity and current carrying capacity 4 After the engine is started or if the engine fails t...

Page 101: ...w the manufacturer s instructions for necessary precautions and operation CAUTION It is very important that the starting unit operating voltage does not exceed 12 Volts DC or damage to battery starter...

Page 102: ......

Page 103: ...DURES 106 Engine Oil 107 Engine Air Cleaner Filter 111 Draining Fuel Water Separator Filter 112 Engine Mounted Fuel Filter Replacement 114 Underbody Mounted Fuel Filter Replacement 116 Priming If The...

Page 104: ...Transmission If Equipped 132 Automatic Transmission If Equipped 132 Noise Control System Required Maintenance Warranty 136 FLUID CAPACITIES 141 FLUIDS LUBRICANTS AND GENUINE PARTS 142 Engine 142 Chas...

Page 105: ...voir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 E...

Page 106: ...oir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 En...

Page 107: ...Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engine O...

Page 108: ...impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has bee...

Page 109: ...gine after it has been parked overnight When checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for 30 minutes after engine shutdown to check t...

Page 110: ...CJ 4 certified and meet the requirements of Chrysler Group LLC Use MOPAR or an equivalent oil meeting Chrysler Material Standard MS 10902 Products meeting Cummins CES 20081 may also be used The ident...

Page 111: ...e SAE 15W 40 MOPAR or an equivalent engine oil meeting Chrysler Material Standard MS 10902 Products meeting Cummins CES 20081 may also be used The identification of these engine oils is typically loca...

Page 112: ...ufacturer strongly recommends against the ad dition of any additives other than leak detection dyes to the engine oil Engine oil is an engineered product and its performance may be impaired by supplem...

Page 113: ...mes more restrictive and air flow requirements increase the SERVICE AIR FILTER message will be displayed The message may not be displayed in subsequent drive cycles if the same conditions are not met...

Page 114: ...commended every 15 000 miles 24 000km or 12 months whichever occurs first Under no circum stances should the air cleaner filter element exceed 30 000 miles 48 000 km or 24 months whichever comes first...

Page 115: ...r Light comes on and a single chime is heard while you are driving or with the ignition switch in the ON position there may be a problem with your water separator wiring or sensor See your authorized...

Page 116: ...hen clean fuel is visible close the drain valves by turning them fully clockwise and turn the ignition switch to OFF If more than a couple ounces milliliters of fuel have been drained follow the direc...

Page 117: ...uced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under the fue...

Page 118: ...ep in order to keep cartridge clean 10 Push down on the cartridge to ensure it is properly seated Do not pre fill the filter housing with fuel 11 Install lid onto housing and tighten to 22 5 ft lbs 30...

Page 119: ...introduced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 2 Place drain pan under...

Page 120: ...and WIF sensor Priming If The Engine Has Run Out Of Fuel WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray c...

Page 121: ...ohol or gasoline the use of these fuels can cause damage to the fuel system NOTE A maximum blend of 20 biodiesel meeting ASTM specification D 6751 may be used with your Cummins diesel engine Use of bi...

Page 122: ...r PM pollutants with no input or interaction on your part Additionally your vehicle has the ability to alert you to additional maintenance required on your truck or engine Refer to the following messa...

Page 123: ...the Exhaust Filter XX Full Safely Drive at Highway Speeds to Remedy message will be displayed in the EVIC If this message is displayed you will hear one chime to assist in alerting you of this conditi...

Page 124: ...eatment dam age can occur In order to correct this condition it will be necessary to have your vehicle serviced by your local authorized dealer CAUTION See your authorized dealer as damage to the exha...

Page 125: ...is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the Continued CAUTION Continued negative post Batt...

Page 126: ...Engine Coolant Checks Check the engine coolant antifreeze protection every 12 months before the onset of freezing weather where applicable If the engine coolant antifreeze is dirty or rusty in appear...

Page 127: ...for the proper maintenance intervals Selection Of Coolant Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information CAUTION Mixing of engine coolant antifreeze o...

Page 128: ...0 000 km before replacement To pre vent reducing this extended maintenance period it is important that you use the same engine coolant OAT coolant conforming to MS 12106 throughout the life of your ve...

Page 129: ...ill with OAT coolant conforming to MS 12106 as soon as possible Cooling System Pressure Cap The cap must be fully tightened to prevent loss of engine coolant antifreeze and to ensure that the engine c...

Page 130: ...mmediately Points To Remember NOTE When the vehicle is stopped after a few miles kilometers of operation you may observe vapor coming from the front of the engine compartment This is nor mally a resul...

Page 131: ...ance poor gas mileage and increased emissions Charge Air Cooler Inter Cooler The charge air cooler is positioned below the radiator and the air conditioner condenser Air enters the engine through the...

Page 132: ...kes the fluid level can be expected to fall as the brake linings wear However an unexpected drop in fluid level may be caused by a leak and a system check should be conducted Refer to Fluids Lubricant...

Page 133: ...spilling brake fluid on hot engine parts causing the brake fluid to catch fire Brake fluid can also damage painted and vinyl surfaces care should be taken to avoid its contact with these surfaces WARN...

Page 134: ...the lubricant is more than 1 2 in 12 mm below the bottom of the filler hole while the vehicle is on level ground enough lubricant should be added to bring the level to 1 4 in 6 mm below the bottom of...

Page 135: ...nosing fluid leaks Avoid using transmission sealers as they may adversely affect seals CAUTION Do not use chemical flushes in your transmission as the chemicals can damage your transmission compo nent...

Page 136: ...clean and reinsert it until seated 7 Remove the dipstick again and note the fluid level on both sides The fluid level reading is only valid if there is a solid coating of oil on both sides of the dips...

Page 137: ...er on the dipstick Do not add fluid until the temperature is elevated enough to produce an accurate reading Run the engine at idle in PARK to warm the fluid 8 Check for leaks Release the parking brake...

Page 138: ...ations These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Required Maintenance For Noise Control Systems The following maintenance services must...

Page 139: ...ment must also be clean and serviced according to the instructions out lined in the Maintenance Schedule section of this manual Tampering With Noise Control System Prohibited Federal law prohibits the...

Page 140: ...manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to any particular...

Page 141: ...column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 Ex...

Page 142: ...e mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system insp...

Page 143: ...Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Approximate 2500 3500 Models 5 5 Gallons 21 Liters Diesel Exhaust Fluid Tank Approximate Chassis Cab 9 Gallons 34 Liters Engine Oil...

Page 144: ...2 and the API CJ 4 engine oil category is required In ambient temperatures above 0 F 18 C We recommend you use 15W 40 engine oil that meets Chrysler Materials Standard MS 10902 and the API CJ 4 engine...

Page 145: ...eeting ASTM specification D 975 Grade S15 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolo...

Page 146: ...Chassis Component Fluid Lubricant or Genuine Part Automatic Transmission If Equipped Six Speed 68RFE Pickup models without PTO We recommend you use MOPAR ATF 4 Automatic Transmission Fluid or equival...

Page 147: ...11 5 inch Rear Axles Limited slip additive is not required Front and Rear Axle Fluid 4500 5500 We recommend you use GL 5 SAE 75W 90 Synthetic MS 9763 Clutch Linkage We recommend you use MOPAR Multi P...

Page 148: ......

Page 149: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE DIESEL ENGINE 148 Oil Change Indicator System Cummins Diesel 148 Perform Service Indicator Cummins Diesel 150 Required Maintenance Intervals 150 7...

Page 150: ...if equipped and add as needed At Each Oil Change Change the engine oil filter Inspect the exhaust system Check the coolant level hoses and clamps Lubricate outer tie rod ends Inspection and service s...

Page 151: ...tances should oil change intervals exceed 15 000 miles 24 000 km or six months whichever comes first NOTE Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months...

Page 152: ...is displayed on the EVIC it is necessary to have the emissions maintenance performed Emissions maintenance may include replacing the Closed Crank case Ventilation CCV filter element The procedure for...

Page 153: ...edule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signa...

Page 154: ...e rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axl...

Page 155: ...if necessary Rotate tires Inspect drive belt replace if necessary Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessa...

Page 156: ...l bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear...

Page 157: ...hedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sign...

Page 158: ...pect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust par...

Page 159: ...hedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sign...

Page 160: ...nt and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change automatic...

Page 161: ...tires Inspect drive belt replace as necessary Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Replace Crankcase...

Page 162: ...e rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axl...

Page 163: ...hedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sign...

Page 164: ...ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect th...

Page 165: ...esel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Flush and replace power steering fluid Odometer Reading Date Repair Or...

Page 166: ...ie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear ax...

Page 167: ...if necessary Rotate tires Inspect drive belt replace as required Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessa...

Page 168: ...all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for...

Page 169: ...chedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sig...

Page 170: ...nsion tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necess...

Page 171: ...chedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Sig...

Page 172: ...sion tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Flush and replace engine coolant Inspect the front and rear axle...

Page 173: ...rmed by your local authorized dealer WARNING You can be badly injured working on or around a motor vehicle Do only service work for which you have the knowledge and the right equipment If you have any...

Page 174: ......

Page 175: ...INDEX 8...

Page 176: ...144 Shifting 59 Axle Fluid 144 Battery 123 Blanket 47 Emergency Starting 96 Brake System 130 Fluid Check 130 Master Cylinder 130 Warning Light 16 Brake Transmission Interlock 59 Capacities Antifreeze...

Page 177: ...ng 118 Disposal Antifreeze Engine Coolant 128 Draining Fuel Water Separator Filter 112 Electronic Range Select ERS 67 Electronic Vehicle Information Center EVIC 23 Emergency In Case of Jump Starting 9...

Page 178: ...Fluids Lubricants and Genuine Parts 142 Fog Lights 21 Fuel 79 Adding 84 Diesel 79 Filter 112 Requirements 79 Specifications 80 Tank Capacity 141 Fueling 84 Gauges Speedometer 18 Tachometer 13 Voltmete...

Page 179: ...ire Pressure Monitoring TPMS 19 Warning Instrument Cluster Description 13 Maintenance Procedures 106 Maintenance Schedule 148 Manual Transmission 71 Fluid Level Check 132 Shift Speeds 72 New Vehicle B...

Page 180: ...Off 75 Radiator Cap Coolant Pressure Cap 125 Remote Starting System 6 Resetting Perform Service Indicator 150 Seat Belts Reminder 17 Selection of Coolant Antifreeze 142 Shifting 57 Automatic Transmis...

Page 181: ...nverter Clutch 70 Traction Control 131 Transfer Case Fluid 144 Transmission Automatic 59 Fluid 144 Manual 34 Shifting 57 Turn Signals 15 Viscosity Engine Oil 109 Voltmeter 46 Warning Lights Instrument...

Page 182: ...ection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

Page 183: ...Chrysler Group LLC 13D241 226 AA Second Edition Printed in U S A...

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