RAM PROMASTER 2018 Manual Download Page 51

Page: 51 / 86

SERVICING AND MAINTENANCE

CONTENTS

䡵

SCHEDULED MAINTENANCE —
DIESEL ENGINE . . . . . . . . . . . . . . . . . . . . . . . . .50

▫

Maintenance Plan — Diesel Fuel Up To B5
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

▫

Additional Maintenance — B6 To B20 Biodiesel . .54

䡵

ENGINE COMPARTMENT . . . . . . . . . . . . . . . . . .56

▫

3.0L Diesel Engine . . . . . . . . . . . . . . . . . . . . . .56

▫

Checking Oil Level — Diesel . . . . . . . . . . . . . . .57

䡵

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . .58

▫

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

▫

Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . .59

▫

Engine Air Cleaner Filter . . . . . . . . . . . . . . . . . .59

▫

Draining Fuel Filter/Water Separator . . . . . . . . .60

▫

Fuel Filter Replacement . . . . . . . . . . . . . . . . . . .60

▫

Priming If The Engine Has Run Out Of Fuel . . . .60

▫

Intervention Regeneration Strategy —
Message Process Flow . . . . . . . . . . . . . . . . . . . .62

▫

Diesel Exhaust Fluid . . . . . . . . . . . . . . . . . . . . .62

▫

Cooling System . . . . . . . . . . . . . . . . . . . . . . . .62

▫

Charge Air Cooler — Inter-Cooler . . . . . . . . . . .67

▫

Automated Manual Transmission . . . . . . . . . . . .68

Summary of Contents for PROMASTER 2018

Page 1: ...P R O M A S T E R D I E S E L S U P P L E M E N T 2 0 1 8...

Page 2: ...ptions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and...

Page 3: ...SECTION PAGE 1 INTRODUCTION 3 2 GETTING TO KNOW YOUR VEHICLE 5 3 GETTING TO KNOW YOUR INSTRUMENT PANEL 9 4 STARTING AND OPERATING 17 5 SERVICING AND MAINTENANCE 49 6 TECHNICAL SPECIFICATIONS 69 7 INDE...

Page 4: ......

Page 5: ...INTRODUCTION CONTENTS A MESSAGE FROM FCA US LLC 4 1...

Page 6: ...power and torque output such as whether or not performance enhancing powertrain components com monly referred to as downloaders power boxes or performance chips have been used Any chassis suspension o...

Page 7: ...GETTING TO KNOW YOUR VEHICLE CONTENTS SEATS 6 Swivel Seat If Equipped 6 2...

Page 8: ...e the first vehicle movement the transmission is forced in NEUTRAL position until the seats are both locked in facing forward position When the seats are not in the right position and the first vehicl...

Page 9: ...INJURY or DEATH NEVER install a driver seat cover or any other accessory on your driver seat NEVER make any modifications to the driver seat components assembly or factory installed seat cover NEVER...

Page 10: ......

Page 11: ...TO KNOW YOUR INSTRUMENT PANEL CONTENTS INSTRUMENT CLUSTER 10 WARNING LIGHTS AND MESSAGES 12 Yellow Indicator Lights 12 INSTRUMENT CLUSTER DISPLAY 12 Diesel Messages 13 Electronic Park Brake EPB Messag...

Page 12: ...er Display When the appropriate conditions exist this display shows the Instrument Cluster Display messages Refer to Instrument Cluster Display in Getting To Know Your Instrument Panel for further inf...

Page 13: ...the manual mode has been en gaged and the gear selected is displayed Refer to Automatic Manual Transmission in Starting And Operating for further information on ERS 3 Tachometer This gauge measures en...

Page 14: ...a display message indicates a failure on glow plugs Please see your authorized dealer as soon as possible Low Diesel Exhaust Fluid DEF Indicator Light If Equipped The Low Diesel Exhaust Fluid DEF Ind...

Page 15: ...likelihood of permanent damage to the after treatment system To correct this condition it will be necessary to have your vehicle serviced by an authorized dealer CAUTION See your authorized dealer as...

Page 16: ...ow is shown in the Display The restriction becomes inactive as soon as the DEF refill event is detected minimum quantity to be added is 1 gallon Transmission Messages Refer to Instrument Cluster Messa...

Page 17: ...hat the Electronic Parking Brake is temporarily unavailable for example due to battery voltage out of range If the parking brake does not engage the parked vehicle should be shifted into a gear and th...

Page 18: ...ition Park Brake Automatically Engaged This message appears when Electronic Parking Brake has been applied auto matically Dynamic Brake Active This message appears when driver is requiring acting on E...

Page 19: ...IN RECOMMENDATIONS 26 ELECTRIC PARK BRAKE EPB DIESEL ONLY IF EQUIPPED 26 Auto Park Brake 30 SafeHold 30 Loss Of Electric Power 30 AUTOMATED MANUAL TRANSMISSION DIESEL ONLY 30 Gear Ranges 32 Parking Th...

Page 20: ...rt up in very low ambient temperature could result in evident white smoke This condition will disappear as the engine warms up CAUTION If the Generic Warning Light remains on and a Service Fuel Filter...

Page 21: ...the engine prior to the engine starting release the ignition key so that it turns back to the ON RUN position 6 Check that the oil pressure warning light has turned off 7 Release the parking brake To...

Page 22: ...ur vehicle may be equipped with three heating elements one engine block heater a resistance heater installed in the water jacket of the engine and two transmission heaters one resistance heater instal...

Page 23: ...uel filter housing aids in preventing fuel gelling It is controlled by a built in thermostat A Diesel Pre Heat system both improves engine starting and reduces the amount of white smoke generated by a...

Page 24: ...ting Range NOTE Use Ultra Low Sulfur Diesel Fuels ONLY No 1 Ultra Low Sulfur Diesel Fuel should only be used where extended arctic conditions 0 F 18 C exist Fuel Operating Range Chart 22 STARTING AND...

Page 25: ...esel Fuel Treatment or equivalent is recommended to avoid gelling see Fuel Operating Range Chart Engine Oil Usage Refer to Dealer Service in Servicing And Maintenance for the correct engine oil viscos...

Page 26: ...um One Highway Speeds Medium Warm Two City Traffic Maximum GCWR Three Driving Condition Load Turbo charger Tempera ture Idle Time min Before Engine Shutdown Highway Speeds Maximum GCWR Four Uphill Gra...

Page 27: ...transmission heaters warm gearbox oil and hydraulic actuation system oil to operate in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electri cal outlet...

Page 28: ...is a high quality energy conserving type lubricant Oil changes should be consistent with anticipated climate conditions under which vehicle operations will occur The recom mended viscosity and qualit...

Page 29: ...0 seconds if vehicle speed is less than 1 25 mph 2 kph or 60 seconds if vehicle speed is greater than 1 25 mph 2 kph in either the released or applied position The light will extinguish upon releasing...

Page 30: ...r seat needs service for any reason take your vehicle to your authorized dealer immediately NOTE When parking on a hill it is important to turn the front wheels toward the curb on a downhill grade and...

Page 31: ...mph 2 km h To disengage the park brake while the vehicle is in motion release the switch If the vehicle is brought to a complete stop using the park brake when the vehicle reaches approximately 1 25 m...

Page 32: ...eat if so equipped is unlocked SafeHold can be temporarily bypassed by pushing the EPB Switch to EPB release position and simultaneously leaving or unlocking driver s seat if so equipped Once manually...

Page 33: ...to DRIVE D or REVERSE R however the transmission will not actually shift unless the brake pedal is pressed Therefore the gear selector and the instrument cluster display may not corre spond to the ac...

Page 34: ...This is espe cially important when the engine is cold REVERSE R This range is for moving the vehicle backward Shift into REVERSE only after the vehicle has come to a complete stop To engage REVERSE R...

Page 35: ...e brake and accelerator pedals at the same time Use only one foot to operate the brake and accelerator To operate in DRIVE D Automatic mode Press and hold the brake pedal Move the gear selector to the...

Page 36: ...strument cluster display if cool down actions are needed Before and after the engine is started you may hear a hydraulic pump for a short period of time This noise is normal and will not damage the tr...

Page 37: ...Shift not allowed message will appear in the instrument cluster if an inappropriate gear is requested NOTE Avoid keeping your hand on the lever when you are not requesting a gear shift When To Use TO...

Page 38: ...do not use the accel erator to keep the vehicle at a standstill for example holding on a hill the clutch could be damaged by overheating Use the brake pedal instead and operate the accelerator only w...

Page 39: ...if the message continues to appear Reduce Gear Changes This message indicates that the driver is operating the transmission incorrectly Incorrect use by the driver could automatically activate a proce...

Page 40: ...dal Startup Delayed This message appears when the key is first turned ON if the brake pedal is not depressed and or the gear selector is not in NEUTRAL N The gear selector must be in the NEUTRAL N pos...

Page 41: ...ress and hold the brake pedal move the gear selector to NEUTRAL N then move the gear selector to the desired position Shift To Neutral This message appears together with a warning buzzer when the gear...

Page 42: ...facturer recommends towing your vehicle with all four wheels OFF the ground using a flatbed Automated Manual transmission vehicles can also be flat towed all four wheels on the ground with the transmi...

Page 43: ...hile being towed SPEED CONTROL Speed Control Operation When engaged the Speed Control takes over accelerator operations at speeds greater than 15 mph 25 km h up to the maximum speed of 100 mph 160 km...

Page 44: ...CAUTION It is extremely important to avoid any contamination of the diesel fuel with Diesel Exhaust Fluid DEF Ensure that the diesel fuel filler cap is in place and completely tightened before opening...

Page 45: ...aler Service in Servicing And Maintenance for fur ther information Bulk Fuel Storage Diesel Fuel If you store quantities of fuel good maintenance of the stored fuel is also essential Fuel contaminated...

Page 46: ...breathe You can operate with the comfort that your vehicle is contributing to a cleaner healthier world environment for this and generations to come System Overview This vehicle is equipped with a Die...

Page 47: ...zing at the lowest temperatures For example DEF may freeze at temperatures at or below 12 F 11 C The system has been designed to operate in this environment NOTE When working with DEF it is important...

Page 48: ...es below the DEF freezing point how ever if the tank is overfilled and freezes the system could be damaged When DEF is spilled clean the area immediately with water and use an absorbent material to so...

Page 49: ...the filler neck DEF pump nozzle automatically shuts off 4 Reinstall cap onto DEF filler neck Filling The Def Tank In Cold Climates Since DEF will begin to freeze at 12 F 11 C your vehicle is equipped...

Page 50: ......

Page 51: ...Engine 56 Checking Oil Level Diesel 57 DEALER SERVICE 58 Engine Oil 58 Engine Oil Filter 59 Engine Air Cleaner Filter 59 Draining Fuel Filter Water Separator 60 Fuel Filter Replacement 60 Priming If...

Page 52: ...er will reset the oil change indicator message after completing the scheduled oil change If a scheduled oil change is performed by someone other than your authorized dealer the message can be reset by...

Page 53: ...aust system Inspect engine air cleaner if using in dusty or off road conditions Mileage or time passed whichever comes first 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 90 000 100 000 110...

Page 54: ...uation System Oil and Hydraulic Clutch Operating Oil X X X X X Additional Maintenance Replace fuel filter and drain water from fuel X X X X X Replace engine air filter X X X X X Replace cabin air cond...

Page 55: ...000 miles 240 000 km which ever comes first X X X The brake fluid change interval is time based only Mileage intervals do not apply NOTE Change Timing Chain and Gear at 249 000 miles 400 000 km WARNIN...

Page 56: ...nal Maintenance Plan B6 To B20 Biodiesel Mileage or time passed whichever comes first 10 000 20 000 30 000 40 000 50 000 60 000 70 000 80 000 90 000 100 000 110 000 120 000 130 000 140 000 150 000 Or...

Page 57: ...the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Failure to properly inspect and maintain your vehicle could result in...

Page 58: ...ne 1 Power Steering Reservoir 5 Brake Fluid Reservoir 2 Washer Solvent Reservoir 6 Front Power Distribution Center Fuses 3 Engine Oil Fill 7 Jump Starting Location 4 Engine Oil Dipstick 8 Coolant Rese...

Page 59: ...Add oil only when the level on the dipstick is below the minimum notch The total capacity from the minimum notch to the maximum notch is 1 7 quarts 1 6 liters CAUTION Overfilling or underfilling the...

Page 60: ...Scheduled Servicing for the proper mainte nance intervals Engine Oil Selection For best performance and maximum protection under all types of operating conditions the manufacturer recom mends engine o...

Page 61: ...acturer s engines have a full flow type dispos able oil filter Use a filter of this type for replacement The quality of replacement filters varies considerably Only high quality filters should be used...

Page 62: ...e and drain the water from the filter housing Please see your authorized dealer for draining the fuel water separator and fuel filter replacement NOTE If the Generic Warning Light comes on a Service F...

Page 63: ...between crank ing intervals NOTE The engine may run rough until the air is forced from all the fuel lines WARNING Do not use alcohol or gasoline as a fuel blending agent They can be unstable under ce...

Page 64: ...your exhaust system Do not park or operate your vehicle in areas where your exhaust system can contact anything that can burn Diesel Exhaust Fluid Diesel Exhaust Fluid DEF sometimes known simply by t...

Page 65: ...ained flushed and refilled with fresh OAT coolant conforming to MS 90032 by an authorized dealer Check the front of the A C condenser for any accumula tion of bugs leaves etc If dirty clean by gently...

Page 66: ...dealer as soon as pos sible Continued CAUTION Continued Do not use water alone or alcohol based engine coolant antifreeze products Do not use additional rust inhibitors or antirust products as they m...

Page 67: ...lled or deionized water when mixing the water engine coolant anti freeze solution The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system NOTE It is...

Page 68: ...fied for your vehicle Personal injury or engine damage may result Disposal Of Used Coolant Used ethylene glycol based coolant antifreeze is a regu lated substance requiring proper disposal Check with...

Page 69: ...change the thermostat for Summer or Winter operation If replacement is ever necessary install ONLY the correct type thermostat Other designs may result in unsatisfactory engine coolant antifreeze per...

Page 70: ...only your authorized dealer NOTE Do not add or use leak detection dye in the hydraulic clutch operating system fluid WARNING Used gear oil contains substances that are hazardous for the environment It...

Page 71: ...TECHNICAL SPECIFICATIONS CONTENTS FUEL REQUIREMENTS 70 Diesel Fuel Specifications 71 Biodiesel Fuel Requirements 71 FLUID CAPACITIES 74 FLUIDS AND LUBRICANTS 74 Engine 74 Chassis 77 6...

Page 72: ...e as a fuel blending agent They can be unstable under certain conditions and hazardous or explosive when mixed with diesel fuel Diesel fuel is seldom completely free of water If water is detected in t...

Page 73: ...ine No 1 Ultra Low Sulfur diesel fuel should only be used where extended arctic conditions 10 F or 23 C exist Biodiesel Fuel Requirements A maximum blend of 5 biodiesel meeting ASTM specifi cation D97...

Page 74: ...g the fuel in a heated building or a heated storage tank or using cold temperature additives Fuel Quality Must Comply With ASTM Standards The quality of Biodiesel fuel may vary widely Only fuel produc...

Page 75: ...the outlined 30 000 miles 48 280 km and must not exceed the suggested schedule When operating on biofuels greater that 5 and less than 20 fuel filter replacement intervals must not exceed 20 000 Mile...

Page 76: ...valent 12 7 Quarts 12 Liters Includes heater and coolant recovery bottle filled to MAX level Add 2 9 Qts 2 8 L if equipped with a rear heater FLUIDS AND LUBRICANTS Engine Component Fluid Lubricant Or...

Page 77: ...ost year round service No 2 diesel fuel meeting ASTM specification D 975 Grade S15 will provide good performance We recommend you use a blend of up to 5 biodiesel meeting ASTM specification D 975 with...

Page 78: ...into the cooling system in an emergency the cooling system will need to be drained flushed and refilled with fresh OAT coolant conforming to MS 90032 by an authorized dealer as soon as possible Conti...

Page 79: ...nt Hydraulic Clutch Operating System Mopar Brake and Clutch Fluid DOT 4 Motor Vehicle or equivalent Failure to use the correct fluid may affect the function or performance of your transmission Brake M...

Page 80: ......

Page 81: ...INDEX 7...

Page 82: ...sal Of Used Coolant 66 Drain Flush And Refill 63 Inspection 63 Points To Remember 66 Pressure Cap 66 Radiator Cap 66 Selection Of Coolant Antifreeze 64 74 Dealer Service 58 Diesel Exhaust Fluid DEF 74...

Page 83: ...es 32 Instrument Cluster 10 Intervention Regeneration Strategy 62 Maintenance Schedule 50 New Vehicle Break In Period 26 Oil Engine 58 74 Capacity 74 Change Interval 58 Dipstick 57 Disposal 59 Filter...

Page 84: ...Starting 18 Engine Block Heater 25 Starting Procedures 18 Starting Procedures Diesel Engines 18 Transmission Fluid 77 Viscosity Engine Oil 58 Water Separator Diesel Fuel 60 82 INDEX...

Page 85: ...nection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

Search results

Summary of Contents for PROMASTER 2018

Reviews:

Related manuals for PROMASTER 2018

Brands by name

Popular brands

RAM PROMASTER 2018, Manual

Search results

Summary of Contents for PROMASTER 2018

Reviews:

Related manuals for PROMASTER 2018

Brands by name

Popular brands