RAM 2014 5500 Owner'S Manual Download Page 300

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11. Install lid onto housing and tighten to 22.5 ft lbs

(30.5 N.m). Do not overtighten the lid.

12. Prime the engine using the procedure in “Priming If

The Engine Has Run Out Of Fuel.” Then start the

engine and confirm there are no leaks.

Underbody Mounted Fuel Filter Replacement

NOTE:

•

Using a fuel filter that does not meet the manufactur-

er’s filtration and water separating requirements can

severely impact fuel system life and reliability.

•

The underbody mounted filter housing will cause the

engine not to run if:

1. No filter is installed.

Underbody Mounted Fuel Filter Assembly

1 — Drain Valve

2 — WIF Sensor

298 MAINTAINING YOUR VEHICLE

Summary of Contents for 2014 5500

Page 1: ...R a m Tr u c k Chrysler Group LLC O W N E R S M A N U A L 2 0 1 4 2014 RAM TRUCK DIESEL 14D241 226 AE Fifth Edition Printed in U S A D i e s e l S u p p l e m e n t...

Page 2: ...tions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and e...

Page 3: ...RAM DIESEL SUPPLEMENT RAM 1500 3 RAM 2500 3500 4500 5500 133 INDEX 355...

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Page 5: ...RAM 1500...

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Page 7: ...SECTION PAGE 1 INTRODUCTION 7 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9 3 UNDERSTANDING YOUR INSTRUMENT PANEL 13 4 STARTING AND OPERATING 55 5 MAINTAINING YOUR VEHICLE 99 6 MAINTENANCE SCHEDULE...

Page 8: ......

Page 9: ...INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC 8 1...

Page 10: ...ngine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and torque output such a...

Page 11: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM 10 How To Use Remote Start 10 ENGINE BREAK IN RECOMMENDATIONS 11 2...

Page 12: ...heat the cylinder air and is normal in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding Your Instrument Panel for further information on the Wait To Sta...

Page 13: ...th ENGINE BREAK IN RECOMMENDATIONS The diesel engine does not require a break in period due to its construction Normal operation is allowed provid ing the following recommendations are followed Warm u...

Page 14: ...ine at the factory is a high quality energy conserving type lubricant Oil changes should be consistent with anticipated climate conditions under which vehicle operations will occur The recommended vis...

Page 15: ...5 INSTRUMENT CLUSTER DESCRIPTIONS 16 ELECTRONIC VEHICLE INFORMATION CENTER EVIC 28 EVIC Displays 29 Vehicle Information Customer Information Features 30 Electronic Vehicle Information Center EVIC Disp...

Page 16: ...INSTRUMENT CLUSTER 14 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 17: ...INSTRUMENT CLUSTER 3 UNDERSTANDING YOUR INSTRUMENT PANEL 15...

Page 18: ...tem is not functioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is on the brake system...

Page 19: ...ion Indicator Light MIL on could cause damage to the engine control system It also could affect fuel economy and driveability If the MIL is flashing severe catalytic Continued CAUTION Continued conver...

Page 20: ...e DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damage your vehicle If the temperature gauge reads H pull over and stop the vehicle Idl...

Page 21: ...bility Control ESC system In this case the light will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run when applying the brake and...

Page 22: ...e parking brake is applied or a brake fault is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied...

Page 23: ...Oil Pressure The pointer should always indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunc...

Page 24: ...ipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your tires is significantly under inflated Accordingly when the low tire pressure te...

Page 25: ...s or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly CAUTION The TPMS has been optimized for the original equipment...

Page 26: ...le transmission gear is dis played in the lower right corner of the Electronic Vehicle Information Center EVIC whenever the Electronic Range Select ERS feature is active Use the selector on the shift...

Page 27: ...your authorized dealer as soon as possible to have the problem diagnosed and corrected NOTE The ESC Off Indicator Light and the ESC Activation Malfunction Indicator Light come on momentarily each tim...

Page 28: ...rn off If the light remains lit with the engine running your vehicle will usually be drivable However see an autho rized dealer for service as soon as possible If the light is flashing when the engine...

Page 29: ...r use refer to Four Wheel Drive Operation If Equipped in Starting And Operating 31 4WD AUTO Indicator Light If Equipped This light alerts the driver that the vehicle is in the four wheel drive auto mo...

Page 30: ...Center EVIC fea tures a driver interactive display that is located in the instrument cluster This system conveniently allows the driver to select a variety of useful information by pressing the switc...

Page 31: ...ealer Now Exhaust System Filter XX Full Service Required See Dealer Exhaust System Regeneration In Process Exhaust Filter XX Full Exhaust System Regeneration Completed Engine Will Not Restart in XXXX...

Page 32: ...w or DOWN arrow button until Vehicle Info displays in the EVIC Press the RIGHT arrow or LEFT arrow button to scroll through the available Vehicle Information sub menu s to display anyone of the follow...

Page 33: ...erature Trans Temperature Displays the actual transmission sump temperature Tire Pressure Monitor System Displays the actual tire pressure Oil Life Displays the actual oil life Engine Hours Displays t...

Page 34: ...ed control is ON For further information refer to Electronic Speed Control in Under standing The Features Of Your Vehicle Electronic Speed Control SET This light will turn on when the electronic speed...

Page 35: ...rature is running hot This may occur with severe usage such as trailer towing If this telltale turns on safely pull over and stop the vehicle Then shift the transmission into NEUTRAL and run the engin...

Page 36: ...e water from the fuel filters to prevent engine damage Refer to Maintenance Procedures Draining Fuel Water Separator Filters in Maintaining Your Vehicle for further information Wait To Start Light The...

Page 37: ...rning Light This telltale indicates engine oil temperature is high If the light turns on while driving stop the vehicle and shut off the engine as soon as possible Charging System Light This light sho...

Page 38: ...gine is running immediate service is required You may experience reduced performance an elevated rough idle or engine stall and your vehicle may require towing Engine Temperature Warning Light This li...

Page 39: ...all into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to the previ...

Page 40: ...eams On EVIC Amber Telltales This area will show reconfigurable amber caution tell tales These telltales include Water In Fuel Indicator Light The Water In Fuel Indicator Light will illumi nate when t...

Page 41: ...train Con trol Module PCM The PCM manages engine combus tion to allow the exhaust system s catalyst to trap and burn Particulate Matter PM pollutants with no input or interaction on your part WARNING...

Page 42: ...ne and exhaust after treatment system to cleanse the filter to remove the trapped PM and restore the system to normal operating condition Exhaust System Regeneration In Process Exhaust Filter XX Full...

Page 43: ...ill begin displaying warning messages when the DEF level reaches a driving range of approxi mately 500 miles 800 km If the following warning message sequence is ignored your vehicle may not restart un...

Page 44: ...F Low telltale will be illumi nated continuously until DEF fluid tank is filled with a minimum of two gallons of DEF Diesel Exhaust Fluid DEF Fault Warning Messages There are different messages which...

Page 45: ...00 miles remaining range will be continuously dis played while operating the vehicle Chimes will also accompany the 75 50 and 25 mile remaining distances We recommend you drive to your nearest authori...

Page 46: ...scheduled oil change interval The engine oil change indicator system is duty cycle based which means the engine oil change interval may fluctuate dependent upon your personal driving style NOTE Use t...

Page 47: ...GHT arrow button to access the Oil Life screen 4 Press and release the DOWN arrow button to select Reset then press and release the Right arrow button to select reset of the Oil Life to 100 5 Press an...

Page 48: ...le Menu Icons 7 Air Suspension Status If Equipped 8 4WD Status 9 Selectable Gauge 2 10 Selectable Gauge 1 11 Selectable Gauge 1 The main display area will normally display the main menu or the screens...

Page 49: ...borted Door Ajar and Press Brake Pedal and Push Button to Start Five Second Unstored Messages When the appropriate conditions occur this type of mes sage takes control of the main display area for fiv...

Page 50: ...Messages This engine meets all required diesel engine emissions standards To achieve these emissions standards your vehicle is equipped with a state of the art engine and exhaust system These systems...

Page 51: ...ed you will hear one chime to assist in alerting you of this condition By simply driving your vehicle at highway speeds for up to 20 minutes you can remedy the condition in the particulate filter syst...

Page 52: ...authorized dealer CAUTION See your authorized dealer as damage to the exhaust system could occur soon with continued operation Diesel Exhaust Fluid DEF Warning Messages Your vehicle will begin display...

Page 53: ...ay when the DEF driving range is less than 1 mile DEF fluid top off is required or the engine will not restart The message will be displayed in the EVIC during vehicle start up and it will be accompan...

Page 54: ...splayed mile age The message will be displayed in the EVIC during vehicle start up with an updated distance mileage and it will be accompanied by a single chime Starting at 100 miles remaining range w...

Page 55: ...e Required message will flash in the EVIC display for approximately 10 sec onds after a single chime has sounded to indicate the next scheduled oil change interval The engine oil change indicator syst...

Page 56: ...nward through the main menu to Vehicle Info 3 Press and release the RIGHT arrow button to access the Oil Life screen 4 Press and hold the RIGHT arrow button for one second to access the Oil Life Reset...

Page 57: ...Starting Fluids 61 NORMAL OPERATION 62 Cold Weather Precautions 62 Engine Idling 63 Stopping The Engine 64 Cooling System Tips Automatic Transmission 65 ENGINE BLOCK HEATER IF EQUIPPED 66 FUEL REQUIR...

Page 58: ...eight 76 Towing Requirements 77 Towing Tips 87 DIESEL EXHAUST FLUID 89 System Overview 89 ADDING FUEL 1500 DIESEL MODELS 90 Avoid Using Contaminated Fuel 93 Bulk Fuel Storage Diesel Fuel 93 Diesel Exh...

Page 59: ...ess to an unlocked vehicle Leaving children in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch...

Page 60: ...ng of either a warm or cold engine is obtained without pumping or pressing the accelerator pedal Turn the key fob to the START position and release when the engine starts If the engine fails to start...

Page 61: ...e parking brake 2 Press and hold the brake pedal while pressing the ENGINE START STOP button once NOTE A delay of the start of up to five seconds is possible under very cold conditions The Wait to Sta...

Page 62: ...e exten sion cord Its use is recommended for environments that routinely fall below 10 F 23 C It should be used when the vehicle has not been running overnight or longer periods and should be plugged...

Page 63: ...nd lock the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number...

Page 64: ...h of the cycling operation is controlled by the engine control module Glow plug heater operation can run for several minutes once the heater operation is complete the volt meter needle will stabilize...

Page 65: ...intenance Procedures in Maintaining Your Vehicle for the correct engine oil viscosity Engine Warm Up Avoid full throttle operation when the engine is cold When starting a cold engine bring the engine...

Page 66: ...ngine shutdown Driving Condition Load Turbocharger Temperature Idle Time min Before Engine Shutdown Stop and Go Empty Cool None Stop and Go Medium 0 5 Highway Speeds Medium Warm 1 0 City Traffic Maxim...

Page 67: ...e is too high the A C will automatically turn off Do Not Operate The Engine With Low Oil Pressure If the low oil pressure warning light turns on while driving stop the vehicle and shut down the engine...

Page 68: ...he engine block heater warms engine coolant and permits quicker starts in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electrical outlet with a grounded...

Page 69: ...Materials specification D 975 Grade S15 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolon...

Page 70: ...f the high energy content and generally lower cost No 2 Ultra Low Sulfur diesel fuel or No 2 Ultra Low Sulfur climatized diesel fuels NOTE If you accidentally fill the fuel tank with gasoline on your...

Page 71: ...comply with these requirements Refer to the Maintenance Chart in the Maintenance Schedules section for fur ther direction CAUTION Failure to comply with Oil Change requirements for vehicles operating...

Page 72: ...erature additives Fuel Quality Must Comply With ASTM Standards The quality of Biodiesel fuel may vary widely Only fuel produced by a BQ9000 supplier to the following specifi cations may be blended to...

Page 73: ...t exceed 8 000 Miles or 6 months which ever comes first Biodiesel Fuel Filter Change Intervals The use of biodiese requires intervals shorter than the outlined 30 000 miles 48 280 km and must not exce...

Page 74: ...s cargo and tongue weight The total load must be limited so that you do not exceed the GVWR Refer to Vehicle Loading Vehicle Certification Label in Starting and Operating for further information Gross...

Page 75: ...frontal area is the maximum height multiplied by the maximum width of the front of a trailer Trailer Sway Control The trailer sway control can be a mechanical telescoping link that can be installed b...

Page 76: ...w vehicle and trailer stability Trailer sway control and a weight distributing load equalizing hitch are recommended for heavier Tongue Weights TW and may be required depending on vehicle and trailer...

Page 77: ...the correct trailer hitch for your intended towing condition Trailer Hitch Classification Definitions Class Max Trailer Hitch Industry Standards Class I Light Duty 2 000 lbs 907 kg Class II Medium Du...

Page 78: ...ehicle Loads balanced over the wheels or heavier in the rear can cause the trailer to sway severely side to side which will cause loss of control of the vehicle and trailer Failure to load trailers he...

Page 79: ...nformation Towing Requirements To promote proper break in of your new vehicle drive train components the following guidelines are recom mended CAUTION Do not tow a trailer at all during the first 500...

Page 80: ...of control poor performance or dam age to brakes axle engine transmission steering suspension chassis structure or tires Continued WARNING Continued Safety chains must always be used between your vehi...

Page 81: ...Refer to Tires General Information in Starting and Oper ating for proper tire inflation procedures Check the trailer tires for proper tire inflation pres sures before trailer usage Check for signs of...

Page 82: ...eighs more than 1 000 lbs 454 kg loaded it should have its own brakes and they should be of adequate capacity Failure to do this could lead to accelerated brake lining wear higher brake pedal effort a...

Page 83: ...ailer Brake Mod ule ITBM for Electric and Electric Over Hydraulic EOH trailer brakes NOTE This module has been designed and verified with electric trailer brakes and new electric over hydraulic system...

Page 84: ...on is turned on pressing the GAIN adjustment button or sliding the manual brake control lever will display the GAIN setting for 10 seconds and the Trailer Brake Status Indicator Light will not be disp...

Page 85: ...ilable the GAIN setting will illuminate and the correct type of trailer must be selected from the EVIC options 4 Press the UP or DOWN button on the steering wheel until TRAILER TOW appears on the scre...

Page 86: ...ctric over Hydrau lic Trailer Brakes Load Under 10 000 lbs Above 10 000 lbs Under 10 000 lbs Above 10 000 lbs The suggested selection depends and may change depending on the customer preferences for b...

Page 87: ...aking There may be a increase in stop ping distance or trailer instability which could result in personal injury NOTE An aftermarket controller may be available for use with trailers with air or elect...

Page 88: ...ur and seven pin wiring harness Use a factory approved trailer har ness and connector NOTE Do not cut or splice wiring into the vehicles wiring harness The electrical connections are all complete to t...

Page 89: ...t TOW HAUL mode or select a lower gear range using the Electronic Range Select ERS shift control NOTE Using TOW HAUL mode or selecting a lower gear range using the ERS shift control while operating th...

Page 90: ...eed control if you experience speed drops greater than 10 mph 16 km h disengage until you can get back to cruising speed Use speed control in flat terrain and with light loads to maximize fuel efficie...

Page 91: ...Fluid DEF is injected into the exhaust upstream of a catalyst where when vaporized it converts smog forming nitrogen oxides NOx into harmless nitrogen N2 and water vapor H2O two natural components of...

Page 92: ...cle is equipped with a DEF injection system You may occasionally hear an audible clicking noise from under the vehicle at a stop This is normal operation The DEF pump will run for a period of time aft...

Page 93: ...el when the fuel nozzle clicks or shuts off the fuel tank is full 4 Remove the fuel nozzle and close the fuel door Emergency Fuel Can Refueling Most fuel cans will not open the flapper door A funnel i...

Page 94: ...TE Ensure funnel is inserted fully to hold flapper door open 3 Pour fuel into funnel opening 4 Remove funnel from filler pipe clean off prior to putting back in the jack kit Fuel Fill Funnel Location...

Page 95: ...Avoid Using Contaminated Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essential Refe...

Page 96: ...reezing at the lowest temperatures For example DEF may freeze at temperatures at or below 12 F 11 C The system has been designed to operate in this environment NOTE When working with DEF it is importa...

Page 97: ...ricants and Genuine Parts in Maintaining Your Vehicle for the correct fluid type 1 Remove cap from DEF tank located on drivers side of the vehicle or in fuel door 2 Insert DEF fill adapter nozzle into...

Page 98: ...e may not reflect the new fill level for several drives CAUTION To avoid DEF spillage and possible damage to the DEF tank from overfilling do not top off the DEF tank after filling DO NOT OVERFILL DEF...

Page 99: ...jection system to operate properly at temperatures below 12 F 11 C If your vehicle is not in operation for an extended period of time with temperatures below 12 F 11 C the DEF in the tank may freeze I...

Page 100: ......

Page 101: ...parator Filter 105 Underbody Mounted Fuel Filter Replacement 107 Priming If The Engine Has Run Out Of Fuel 109 Intervention Regeneration Strategy EVIC Message Process Flow 110 Maintenance Free Batteri...

Page 102: ...MENT 3 0L DIESEL 1 Air Cleaner Filter 5 Battery 2 Engine Oil Dipstick 6 Power Distribution Center PDC 3 Engine Oil Fill 7 Washer Fluid Reservoir 4 Brake Fluid Reservoir 8 Engine Coolant 100 MAINTAININ...

Page 103: ...impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has been...

Page 104: ...he correct level Check the oil level at regular intervals The best time to check the oil level is before starting the engine after it has been parked overnight When checking oil after operating the en...

Page 105: ...This fuel will evaporate out under normal operation Never operate the engine with oil level below the MIN mark or above the upper MAX mark Change Engine Oil Refer to the Maintenance Schedule for the p...

Page 106: ...enuine Parts in Maintaining Your Vehicle for further information The engine oil filter should be changed at every engine oil change Disposing Of Used Engine Oil And Oil Filters Care should be taken in...

Page 107: ...Cleaner Filter Selection The quality of replacement engine air cleaner filters varies considerably Only high quality filters should be used to assure most efficient service MOPAR engine air cleaner f...

Page 108: ...e If the Water In Fuel Indicator Light comes on and a single chime is heard while you are driving or with the ignition in the ON position there may be a problem with your water separator wiring or sen...

Page 109: ...il all water and contami nants have been removed When clean fuel is visible close the drain valve by turning it clockwise and turn the ignition switch to OFF If more than two ounces or 60 milliliters...

Page 110: ...or removal Remove the used o ring and discard it 6 Remove the used filter cartridge from the housing and dispose of it according to your local regulations 7 Wipe the sealing surfaces of the lid and ho...

Page 111: ...he in tank fuel pump for approximately 30 seconds Repeat this process twice 3 Start the engine using the Normal Starting proce dure Refer to Starting Procedures in Starting and Operating for further i...

Page 112: ...on Strategy EVIC Message Process Flow This engine meets all required diesel engine emissions standards To achieve these emissions standards your vehicle is equipped with a state of the art engine and...

Page 113: ...s periodic maintenance required CAUTION It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the nega...

Page 114: ...tion of bugs leaves etc If dirty clean by gently spraying water from a garden hose vertically down the face of the A C condenser if equipped or the back of the radiator core Check the engine cooling s...

Page 115: ...on CAUTION Mixing of engine coolant antifreeze other than specified Organic Additive Technology OAT en gine coolant antifreeze may result in engine damage and may decrease corrosion protection Organic...

Page 116: ...0 000 km before replacement To pre vent reducing this extended maintenance period it is important that you use the same engine coolant OAT coolant conforming to MS 12106 throughout the life of your ve...

Page 117: ...severe internal engine damage If any coolant is needed to be added to the system please contact your local authorized dealer Mixing engine coolant antifreeze types is not recom mended and can result i...

Page 118: ...disposal Check with your local authorities to determine the disposal rules for your community To prevent ingestion by ani mals or children do not store ethylene glycol based engine coolant antifreeze...

Page 119: ...n bottle overflow hoses are not kinked or obstructed Keep the front of the radiator clean If your vehicle is equipped with air conditioning keep the front of the condenser clean Do not change the ther...

Page 120: ...MIN mark The fluid level must be kept within these two marks Do not add fluid above the full mark because leakage may occur at the cap With disc brakes the fluid level can be expected to fall as the b...

Page 121: ...onged braking resulting in sudden brake failure This could result in a accident Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts causing the brake fluid to...

Page 122: ...Gallons 30 3 Liters Engine Oil With Filter 3 0 Liter Diesel Engine SAE 5W 30 Synthetic API Certified Low Ash 10 5 Quarts 10 Liters Cooling System 3 0L Turbo Diesel Engine MOPAR Engine Coolant Antifree...

Page 123: ...c Low Ash engine oil meeting Chrysler material standard MS 11106 or Pennzoil Ultra Euro L full synthetic 5W 30 motor oil Engine Oil Filter We recommend you use MOPAR Engine Oil Filters Fuel Filters We...

Page 124: ...your diesel engine This vehicle is compatible with biodiesel blends greater than 5 but no greater than 20 biodiesel meeting ASTM specification D 7467 provided the shortened maintenance intervals are f...

Page 125: ...nto the cooling system in an emergency the cooling system will need to be drained flushed and refilled with fresh OAT coolant conforming to MS 12106 by an authorized dealer as soon as possible Continu...

Page 126: ...fer Case Fluid Front Axle 1500 Four Wheel Drive Models We recommend you use MOPAR GL 5 Synthetic Axle Lubricant SAE 75W 85 Rear Axle We recommend you use MOPAR Synthetic Gear Lubricant SAE 75W 140 MS...

Page 127: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE 126 Maintenance Chart Diesel Fuel Up To B5 Biodiesel 128 ADDITIONAL MAINTENANCE B6 TO B20 BIODIESEL 130 6...

Page 128: ...sible within the next 500 miles 805 km Your authorized dealer will reset the oil change indicator message after completing the scheduled oil change If a scheduled oil change is performed by someone ot...

Page 129: ...gu lar wear even if it occurs before the oil indicator system turns on Inspect battery and clean and tighten terminals as required Inspect automatic transmission fluid if equipped with dipstick Inspec...

Page 130: ...000 192 000 208 000 224 000 240 000 Additional Inspections Completely fill the Diesel Exhaust Fluid tank X X X X X X X X X X X X X X X Inspect the CV joints X X X X X Inspect front suspension tie rod...

Page 131: ...0 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Inspect transfer case fluid X X X X Additional Maintenance Replace fuel filter and drain water from the fuel filter assembly X X X X X Replace...

Page 132: ...r ve hicle could result in a component malfunction and effect vehicle handling and performance This could cause an accident ADDITIONAL MAINTENANCE B6 TO B20 BIODIESEL NOTE Under no circumstances shoul...

Page 133: ...0 000 110 000 120 000 130 000 140 000 150 000 Or Years 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Or Kilometers 16 000 32 000 48 000 64 000 80 000 96 000 112 000 128 000 144 000 160 000 176 000 192 000 208 0...

Page 134: ...nd the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Failure to properly inspect and maintain your ve hicle could result...

Page 135: ...RAM 2500 3500 4500 5500...

Page 136: ......

Page 137: ...ODUCTION 137 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 139 3 UNDERSTANDING YOUR INSTRUMENT PANEL 145 4 STARTING AND OPERATING 193 5 WHAT TO DO IN EMERGENCIES 275 6 MAINTAINING YOUR VEHICLE 281 7 M...

Page 138: ......

Page 139: ...INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC 138 1...

Page 140: ...ke full advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect a...

Page 141: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM IF EQUIPPED 140 How To Use Remote Start 140 ENGINE BREAK IN RECOMMENDATIONS 143 2...

Page 142: ...and is normal operation in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding Your Instrument Panel for further information on and Wait To Start telltale...

Page 143: ...in the EVIC if the vehicle fails to remote start or exits remote start prema turely Remote Start Aborted Door Ajar Remote Start Aborted Hood Ajar Remote Start Aborted Fuel Low Remote Start Aborted Sy...

Page 144: ...E START button for two seconds after receiving a valid Remote Start request To Exit Remote Start Mode And Drive The Vehicle To exit Remote start Mode and Drive the vehicle Before the end of the 15 min...

Page 145: ...System operation refer to Electronic Vehicle Information Center EVIC Customer Programmable Features System Setup in Understanding Your Instru ment Panel ENGINE BREAK IN RECOMMENDATIONS The Cummins tu...

Page 146: ...For additional vehicle break in requirements refer to Trailer Towing in Starting And Operating of the Owners Manual Because of the construction of the Cummins turbo charged diesel engine engine run i...

Page 147: ...DESCRIPTIONS 148 ELECTRONIC VEHICLE INFORMATION CENTER EVIC 160 Electronic Vehicle Information Center EVIC Displays 161 Vehicle Information Customer Information Features 162 Electronic Vehicle Informa...

Page 148: ...INSTRUMENT CLUSTER 146 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 149: ...INSTRUMENT CLUSTER 3 UNDERSTANDING YOUR INSTRUMENT PANEL 147...

Page 150: ...em is not functioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is on the brake system...

Page 151: ...ion Indicator Light MIL on could cause damage to the engine control system It also could affect fuel economy and driveability If the MIL is flashing severe catalytic Continued CAUTION Continued conver...

Page 152: ...e DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damage your vehicle If the temperature gauge reads H pull over and stop the vehicle Idl...

Page 153: ...ility Control ESC system In this case the light will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run when applying the brake and a...

Page 154: ...parking brake is applied or a brake fault is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied w...

Page 155: ...Oil Pressure The pointer should always indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunct...

Page 156: ...ipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your tires is significantly under inflated Accordingly when the low tire pressure te...

Page 157: ...or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly CAUTION The TPMS has been optimized for the original equipment t...

Page 158: ...le transmission gear is dis played in the lower right corner of the Electronic Vehicle Information Center EVIC whenever the Electronic Range Select ERS feature is active Use the selector on the shift...

Page 159: ...iles kilometers at speeds greater than 30 mph 48 km h see your authorized dealer as soon as possible to have the problem diagnosed and corrected NOTE The ESC Off Indicator Light and the ESC Activation...

Page 160: ...l come on while the engine is running Cycle the ignition key when the vehicle has completely stopped and the shift lever is placed in the PARK position The light should turn off If the light remains l...

Page 161: ...locked to gether forcing the front and rear wheels to rotate at the same speed Low range provides a greater gear reduction ratio to provide increased torque at the wheels For further information on f...

Page 162: ...ation If Equipped in Starting And Operating ELECTRONIC VEHICLE INFORMATION CENTER EVIC The Electronic Vehicle Information Center EVIC fea tures a driver interactive display that is located in the inst...

Page 163: ...st Filter Full Power Reduced See Dealer If Equipped Exhaust Service Required See Dealer Now If Equipped Exhaust System Filter XX Full Service Required See Dealer If Equipped Exhaust System Regeneratio...

Page 164: ...x Service Required See Dealer Vehicle Information Customer Information Features Press and release the UP arrow or DOWN arrow button until Vehicle Info displays in the EVIC Press the RIGHT arrow or LEF...

Page 165: ...ure Oil Pressure Displays the actual oil pressure Trans Temperature Displays the actual automatic transmission sump tem perature Engine Hours Displays the total hours of engine operation and the hours...

Page 166: ...e coolant trans oil temp and oil pressure Oil Temp Displays the actual oil temperature Electronic Vehicle Information Center EVIC Displays 3 5 Display The EVIC displays are located in the center porti...

Page 167: ...onic Speed Control SET This light will turn on when the electronic speed control is SET For further information refer to Electronic Speed Control in Under standing The Features Of Your Vehicle Shift L...

Page 168: ...RAL and run the engine at idle or faster until the light turns off CAUTION Continuous driving with the Transmission Tempera ture Warning Light illuminated will eventually cause severe transmission dam...

Page 169: ...ain the water from the fuel filters to prevent engine damage Refer to Maintenance Procedures Draining Fuel Water Separator Filters in Maintaining Your Vehicle for further information Wait To Start Lig...

Page 170: ...rning Light This telltale indicates engine oil temperature is high If the light turns on while driving stop the vehicle and shut off the engine as soon as possible Charging System Light This light sho...

Page 171: ...ine is running immediate service is required You may experience reduced performance an elevated rough idle or engine stall and your vehicle may require towing Engine Temperature Warning Light This lig...

Page 172: ...all into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to the previ...

Page 173: ...ater detected in the fuel filters If this light remains on DO NOT start the vehicle before you drain the water from the fuel filters to prevent engine damage Refer to Mainte nance Procedures Draining...

Page 174: ...emperature is 25 F 32 C and below Coolant Low This telltale will turn on to indicate the vehicle coolant level is low See Adding Coolant under the section Maintaining Your Vehicle for more information...

Page 175: ...ice message is displayed on the EVIC it is necessary to have the emissions maintenance performed Emissions mainte nance may include replacing the Closed Crankcase Ventilation CCV filter element The pr...

Page 176: ...ning is completed If this message is displayed you will hear one chime to assist in alerting you of this condition Exhaust Service Required See Dealer Now This messages indicates regeneration has been...

Page 177: ...to refill the tank when this message is initially displayed on pickup applications and approximately 7 gallons 28 Liters are required on chassis cab applications Speed Limited to 5 MPH in XXX mi Refil...

Page 178: ...has experienced component failures or when tampering has been detected The vehicle may be limited to a maximum speed of 5 MPH 8 km H if the DEF system is not serviced within less than 200 miles 322 k...

Page 179: ...the mileage counter reaches zero and will be accompanied by a periodic chime The vehicle will only be capable of a maximum speed of 5 MPH upon the first of the following conditions to occur If the ve...

Page 180: ...enu When this message appears dealers should replace both frame mounted and engine mounted fuel filters NOTE Use the steering wheel EVIC controls for the following procedure s Vehicles Equipped With P...

Page 181: ...eset If necessary repeat this procedure Oil Life Reset Your vehicle is equipped with an engine oil change indicator system The Oil Change Required message will flash in the EVIC display for approximat...

Page 182: ...o the ON RUN position do not start the engine 2 Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info 3 Press and release the RIGHT arrow button to access th...

Page 183: ...for critical warnings and white for on demand information 2 Audio Phone Information and Sub menu Information Whenever there are sub menus available the posi tion within the sub menus is shown here 3...

Page 184: ...menu item As long as there is a stored message an i will be displayed in the EVIC s compass outside temp line Examples of this message type are Right Front Turn Signal Lamp Out and Low Tire Pressure U...

Page 185: ...ocedures Draining Fuel Water Separator Filters in Maintaining Your Vehicle for further information Wait To Start Light The Wait To Start telltale will illuminate for approximately two seconds when the...

Page 186: ...emperature is 25 F 32 C and below Coolant Low This telltale will turn on to indicate the vehicle coolant level is low See Adding Coolant under the section Maintaining Your Vehicle for more information...

Page 187: ...e message is displayed on the EVIC it is necessary to have the emissions maintenance performed Emissions mainte nance may include replacing the Closed Crankcase Ventilation CCV filter element The proc...

Page 188: ...ing is completed If this message is displayed you will hear one chime to assist in alerting you of this condition Exhaust Service Required See Dealer Now This messages indicates regeneration has been...

Page 189: ...to refill the tank when this message is initially displayed on pickup applications and approximately 7 gallons 28 Liters are required on chassis cab applications Speed Limited to 5 MPH in XXX mi Refil...

Page 190: ...with a fluid other than DEF has experienced component fail ures or when tampering has been detected The vehicle may be limited to a maximum speed of 5 MPH 8 km H if the DEF system is not serviced with...

Page 191: ...continu ously display when the mileage counter reaches zero and will be accompanied by a periodic chime The vehicle will only be capable of a maximum speed of 5 MPH upon the first of the following co...

Page 192: ...rame mounted and engine mounted fuel filters NOTE Use the steering wheel EVIC controls for the following procedure s Vehicles Equipped With Passive Entry 1 Without pressing the brake pedal press the E...

Page 193: ...w button to reset the Fuel Filter Life 7 Press and release the Up arrow button to exit the EVIC screen once the Fuel Filter Life is 100 NOTE If the indicator message illuminates when you start the veh...

Page 194: ...o exit the EVIC screen Vehicles Not Equipped With Passive Entry 1 Without pressing the brake pedal cycle the ignition to the ON RUN position do not start the engine 2 Press and release the DOWN arrow...

Page 195: ...e Above 66 F 19 C 202 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C 203 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 205 Starting Fluids 206 NORMAL O...

Page 196: ...uipped 222 MANUAL TRANSMISSION IF EQUIPPED 233 Shifting 234 Downshifting 236 Reverse Shifting 237 POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY 238 Stationary Mode 238 Mobile Mode 240 Power Ta...

Page 197: ...Diesel Exhaust Fluid 252 TRAILER TOWING 255 Common Towing Definitions 256 Trailer Hitch Classification 258 Trailer Towing Weights Maximum Trailer Weight Ratings 259 Trailer And Tongue Weight 259 Towin...

Page 198: ...on remove the key fob from the vehicle and lock the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehic...

Page 199: ...h briefly to the START position and release it The starter motor will continue to run but will automatically disen gage when the engine is running Keyless Enter N Go If Equipped This feature allows th...

Page 200: ...ngine Using ENGINE START STOP Button 1 Place the shift lever gear selector in PARK then press and release the ENGINE START STOP button 2 The ignition switch will return to the OFF position 3 If the sh...

Page 201: ...2 Press the ENGINE START STOP button once to change the ignition to the ACC position 3 Press the ENGINE START STOP button a second time to change the ignition to the RUN position 4 Press the ENGINE ST...

Page 202: ...tart time period Its length will decrease until it disappears when the Wait to Start time has elapsed CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the w...

Page 203: ...o Start Light goes out reset the grid heaters by turning the ignition switch to the OFF position for at least five seconds and then back ON Repeat steps 1 through 7 of Keyless Enter N Go Starting Proc...

Page 204: ...and shift into NEUTRAL 3 Turn the ignition switch to the ON position and watch the instrument panel cluster lights CAUTION If the Water in Fuel Indicator Light remains on DO NOT START the engine befo...

Page 205: ...ting the intake manifold heater system is active Follow the steps in the Normal Starting procedure except 1 The Wait To Start telltale will remain on for a period of time that varies depending on the...

Page 206: ...crease to 1 000 RPM and engage the Variable Geometry Turbocharger at low coolant temperatures to improve engine warm up Automatic equipped vehicles with optional Keyless Enter N Go If the start button...

Page 207: ...l engine run time may be required to maintain battery state of charge at a satisfactory level 1 If the engine stalls after the initial start the ignition must be turned to the OFF position for at leas...

Page 208: ...ng Your Vehicle for further information If the engine stalls or if the ignition switch is left ON for more than two minutes after the Wait To Start telltale goes out reset the grid heaters by turning...

Page 209: ...inued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or ot...

Page 210: ...trolled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize The cycling action will cause temporary dimming...

Page 211: ...ns diesel engine However if seasonably adjusted fuel is not available and you are operating below 20 F 6 C Mopar Premium Diesel Fuel Treatment or equiva lent may be beneficial to avoid fuel gelling En...

Page 212: ...is cold When starting a cold engine bring the engine up to operating speed slowly to allow the oil pressure to stabilize as the engine warms up NOTE High speed no load running of a cold engine can res...

Page 213: ...low that the fuel may not burn completely Incomplete combustion allows carbon and varnish to form on piston rings engine valves and injector nozzles Also the unburned fuel can enter the crankcase dilu...

Page 214: ...e speed will increase to approximately 1500 RPM To decrease the RPM press and hold the DECEL switch and the idle speed will decrease to approxi mately 1100 RPM 3 To cancel the Idle Up feature either p...

Page 215: ...recommends performing engine shut down with the clutch pedal pushed to the floor clutch disengaged When engine shut down is performed in this manner the rattle is reduced not eliminated Refer to the f...

Page 216: ...ed to a value greater than what the vehicle tires are rated for Operating Precautions Avoid Overheating The Engine The temperature of the engine coolant antifreeze a mixture of 50 ethylene glycol and...

Page 217: ...speed Up Steep Hills Select a lower transmission gear Air Conditioning Turn it off temporarily Do Not Operate The Engine With Low Oil Pressure When the engine is at normal operating temperature the m...

Page 218: ...K HEATER IF EQUIPPED The engine block heater warms engine coolant and permits quicker starts in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electrical...

Page 219: ...braking fea ture is to supply negative braking torque from the engine Typically the engine braking is used for but not limited to vehicle towing applications where vehicle braking can be achieved by t...

Page 220: ...ed to increase brake performance CAUTION Use of aftermarket exhaust brakes is not recom mended and could lead to engine damage WARNING Do not use the exhaust brake feature when driving in icy or slipp...

Page 221: ...ntended to main tain vehicle speed while Full Exhaust Brake is intended to reduce vehicle speed Automatic Exhaust Brake can be enabled by pushing the exhaust brake button again anytime after the norma...

Page 222: ...tinued Unintended movement of a vehicle could injure those in or near the vehicle As with all vehicles you should never exit a vehicle while the engine is running Before exiting a vehicle always apply...

Page 223: ...d hold the brake pedal while shifting out of PARK Key Ignition Park Interlock This vehicle is equipped with a Key Ignition Park Inter lock which requires the transmission to be in PARK before the igni...

Page 224: ...en shifting out of PARK The electronically controlled transmission provides a precise shift schedule The transmission electronics are self calibrating therefore the first few shifts on a new vehicle m...

Page 225: ...ce you may shift the transmission into PARK first and then apply the parking brake When parking on a hill apply the parking brake before shifting the transmission to PARK otherwise the load on the tra...

Page 226: ...nto gear when the engine is idling normally and your foot is firmly pressing the brake pedal Continued WARNING Continued Unintended movement of a vehicle could injure those in or near the vehicle As w...

Page 227: ...o in the ACC or ON RUN position A child could operate power windows other controls or move the vehicle CAUTION Before moving the shift lever out of PARK you must turn the ignition switch from the LOCK...

Page 228: ...ng The engine may be started in this range Apply the parking brake and shift the transmission into PARK if you must leave the vehicle WARNING Do not coast in NEUTRAL and never turn off the ignition to...

Page 229: ...nd extend transmission life by reducing excessive shift ing and heat buildup If the transmission temperature exceeds normal operat ing limits the powertrain controller will modify the transmission shi...

Page 230: ...to third gear only During this condition the ability of the vehicle to accelerate under heavily loaded conditions may be re duced In all cases normal operation will resume once the transmission temper...

Page 231: ...smission cannot be reset authorized dealer service is required Electronic Range Select ERS Operation The Electronic Range Select ERS shift control allows the driver to limit the highest available gear...

Page 232: ...d lose their grip and the vehicle could skid causing a collision or personal injury Screen Display 1 2 3 4 5 6 D Actual Gear s Allowed 1 1 2 1 3 1 4 1 5 1 6 1 6 NOTE To select the proper gear position...

Page 233: ...engine coolant has reached an adequate tempera ture The vehicle speed is sufficiently high The driver is not heavily pressing the accelerator When To Use TOW HAUL Mode When driving in hilly areas towi...

Page 234: ...ould cause the rear wheels to slide and the vehicle to swing around with the possible loss of vehicle control which could cause an accident possi bly resulting in personal injury or death Torque Conve...

Page 235: ...to gear may seem sluggish This is due to the fluid partially draining from the torque converter into the transmission This condition is normal and will not cause damage to the transmission The torque...

Page 236: ...transmission has a creeper first gear which should be used to start from a standing position when carrying a payload or towing a trailer Damage to the clutch can result from starting in second or thi...

Page 237: ...ed shift speed chart Shift at the vehicle speeds listed for acceleration When heavily loaded or pulling a trailer these recommended up shift speeds may not apply Maximum Recommended Up Shift Speeds Ge...

Page 238: ...ditional engine braking on a slippery surface The drive wheels could lose their grip and the vehicle could skid CAUTION When descending a hill be very careful to downshift one gear at a time to preven...

Page 239: ...ch pedal is held pressed i e not released Reverse Shifting To shift into REVERSE R bring the vehicle to a com plete stop Press the clutch and pause briefly to allow the gear train to stop rotating Beg...

Page 240: ...the EVIC screen and select mobile PTO mode Details of the PTO selection modes and further PTO information is available at the Ram Truck Bodybuilders web site www rambodybuilder com AS69RC Six Speed A...

Page 241: ...disengage PTO operation and return to standard vehicle operation simply toggle the PTO switch to the OFF position The torque converter clutch TCC will automatically engage at engine speeds above 1 20...

Page 242: ...must not be applied No vehicle brake or clutch switch faults present Vehicle engine must be running PTO must be correctly installed using the vehicle provided circuits The customer may choose to use t...

Page 243: ...y is a rare condition affecting diesel engines where the engine consumes its own lubrication oil and runs at higher and higher RPM until it overspeeds to a point where it destroys itself due to either...

Page 244: ...r prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters WA...

Page 245: ...f you accidentally fill the fuel tank with gasoline on your diesel vehicle Do not start the vehicle If you restart your vehicle you risk damage the engine and fuel system Please call your local dealer...

Page 246: ...ith these requirements Failure to comply with Oil Change require ments for vehicles operating on biodiesel blends up to B20 will result in premature engine wear Such wear is not covered by the New Veh...

Page 247: ...ection against fuel oxidation for up to six months Fuel Water Separation Must Use MOPAR Cummins Approved Fuel Filter Elements You must use MOPAR Cummins approved fuel filter elements in both your engi...

Page 248: ...age CAUTION Under no circumstances should oil change inter vals exceed 15 000 miles 24 000 km pickup or 12 500 miles 20 000 km chassis cab if operation occurs with greater than 5 biodiesel blends Oil...

Page 249: ...iller pipe the nozzle opens and holds the flapper door while refuel ing 3 Fill the vehicle with fuel when the fuel nozzle clicks or shuts off the fuel tank is full 4 Remove the fuel nozzle and close t...

Page 250: ...m the jack kit located under the front passenger seat 2 Insert funnel into same filler pipe opening as the fuel nozzle Diesel Fuel And DEF Fluid Filler Door Fuel Fill Funnel Location 2500 3500 Models...

Page 251: ...smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled Never add fuel when the engine is running This is in violation of most state and federal fire regula...

Page 252: ...ap is tightened each time the vehicle is refueled WARNING A fire may result if fuel is pumped into a portable container that is on a truck bed You could be burned Always place fuel containers on the g...

Page 253: ...aintenance of the stored fuel is also essential Fuel contaminated with water will promote the growth of microbes These microbes form slime that will clog the fuel filtration system and lines Drain con...

Page 254: ...r brass aluminum iron or non stainless steel should be avoided as they are subject to corrosion by DEF If DEF is spilled it should be wiped up completely Adding Diesel Exhaust Fluid The DEF gauge loca...

Page 255: ...uid Fill Location 2 Diesel Fuel Fill Location 2 Insert DEF fill adapter nozzle into DEF tank filler neck DEF Filler Cap Chassis Cab Models DEF Filler Cap And Fuel Fill 1500 2500 3500 Models 4 STARTING...

Page 256: ...reezing point how ever if the tank is overfilled and freezes the system could be damaged When DEF is spilled clean the area immediately with water and use an absorbent material to soak up the spills o...

Page 257: ...Therefore do not overfill the DEF tank Extra care should be taken when filling with portable containers to avoid overfilling Note the level of the DEF gauge in your instrument cluster On pickup applic...

Page 258: ...ation condition The recommended way to measure GTW is to put your fully loaded trailer on a vehicle scale The entire weight of the trailer must be supported by the scale Gross Combination Weight Ratin...

Page 259: ...er Sway Control TSC recognizes a swaying trailer and automatically applies individual wheel brakes and or reduces engine power to attempt to eliminate the trailer sway Weight Carrying Hitch A weight c...

Page 260: ...ible with Surge Brake Couplers Consult with your hitch and trailer manufacturer or a reputable Rec reational Vehicle dealer for additional information Fifth Wheel Hitch The fifth wheel hitch is a spec...

Page 261: ...Weights Maximum Trailer Weight Ratings NOTE For additional trailer towing information maxi mum trailer weight ratings refer to the following website addresses ramtrucks com en towing_guide ramtruck ca...

Page 262: ...actory installed options or dealer installed options must be considered as part of the total load on your vehicle Refer to Tire Safety Information Tire and Loading In formation Placard in Starting and...

Page 263: ...en trailering cargo that is not fully secured dynamic load shifts can occur that may be difficult for the driver to control You could lose control of your vehicle and have a collision When hauling car...

Page 264: ...tow a trailer while using a compact spare tire Proper tire inflation pressures are essential to the safe and satisfactory operation of your vehicle Refer to Tires General Information in Starting and...

Page 265: ...brakes and they should be of adequate capacity Failure to do this could lead to accelerated brake lining wear higher brake pedal effort and longer stopping distances Do not interconnect the hydraulic...

Page 266: ...ulic EOH trailer brakes NOTE This module has been designed and verified with electric trailer brakes and new electric over hydraulic systems Some previous EOH systems may not be com patible with ITBM...

Page 267: ...n is turned on pressing the GAIN adjustment button or sliding the manual brake control lever will display the GAIN setting for 10 seconds and the Trailer Brake Status Indicator Light will not be displ...

Page 268: ...ilable the GAIN setting will illuminate and the correct type of trailer must be selected from the EVIC options 4 Press the UP or DOWN button on the steering wheel until TRAILER TOW appears on the scre...

Page 269: ...ric over Hydrau lic Trailer Brakes Load Under 10 000 lbs Above 10 000 lbs Under 10 000 lbs Above 10 000 lbs The suggested selection depends and may change depending on the customer preferences for bra...

Page 270: ...raking There may be a increase in stop ping distance or trailer instability which could result in personal injury NOTE An aftermarket controller may be available for use with trailers with air or elec...

Page 271: ...and seven pin wiring harness Use a factory approved trailer har ness and connector NOTE Do not cut or splice wiring into the vehicles wiring harness The electrical connections are all complete to the...

Page 272: ...t TOW HAUL mode or select a lower gear range using the Electronic Range Select ERS shift control NOTE Using TOW HAUL mode or selecting a lower gear range using the ERS shift control while operating th...

Page 273: ...tic transmission overheat ing activate TOW HAUL mode when driving in hilly areas or select a lower gear range using the Electronic Range Select ERS shift control on more severe grades Electronic Speed...

Page 274: ...The purpose of the SCR system is to reduce levels of NOx oxides of nitrogen emitted from engines that are harm ful to our health and the environment to a near zero level Small quantities of Diesel Ex...

Page 275: ...irements while maintaining outstanding fuel economy drivability torque and power ratings Refer to Electronic Vehicle Information Center EVIC in Understanding Your Instrument Panel for system messages...

Page 276: ......

Page 277: ...WHAT TO DO IN EMERGENCIES CONTENTS JUMP STARTING 276 With Portable Starting Unit 279 5...

Page 278: ...sary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the following procedure should be used Set the parking brake and place an automatic tr...

Page 279: ...f the same cable to the positive terminal of the discharged battery WARNING Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could result Jump...

Page 280: ...pt jump starting because the battery could rupture or explode The battery temperature must be brought up above freezing point before attempting to jump start 3 Take care that the clamps from one cable...

Page 281: ...em of booster vehicle or of immobilized vehicle With Portable Starting Unit There are many types of these units available Follow the manufacturer s instructions for necessary precautions and operation...

Page 282: ......

Page 283: ...r Filter 290 Draining Fuel Water Separator Filter 294 Engine Mounted Fuel Filter Replacement 296 Underbody Mounted Fuel Filter Replacement 298 Priming If The Engine Has Run Out Of Fuel 300 Interventio...

Page 284: ...f Equipped 312 Automatic Transmission If Equipped 313 Noise Control System Required Maintenance Warranty 316 FLUID CAPACITIES 322 FLUIDS LUBRICANTS AND GENUINE PARTS 323 Engine 323 Chassis 326 282 MAI...

Page 285: ...servoir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engine Oil...

Page 286: ...luid Reservoir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Eng...

Page 287: ...impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has been...

Page 288: ...re starting the engine after it has been parked overnight When checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for 30 minutes after engine s...

Page 289: ...perating conditions the manufacturer only recommends engine oils that are API CJ 4 certified and meet the requirements of Chrysler Group LLC Use MOPAR or an equivalent oil meeting Chrysler Material St...

Page 290: ...mend you use SAE 15W 40 engine oil such as MOPAR Shell Rotella and Shell Rimula that meets Chrysler Material Standard MS 10902 and the API CJ 4 engine oil category is required Products meeting Cummin...

Page 291: ...ynthetic engine oils if the recommended oil quality requirements are met and the recommended maintenance intervals for oil and filter changes are followed Materials Added To Engine Oil The manufacture...

Page 292: ...WARNING The air induction system air cleaner hoses etc provides a measure of protection Do not remove the air induction system air cleaner hoses etc unless such removal is necessary for repair or mai...

Page 293: ...LTER message is displayed If the vehicle experiences a sudden loss of engine power while being driven in heavy snow or rain or when plowing snow and or the SERVICE AIR FILTER mes sage is displayed on...

Page 294: ...g the engine Use of such filters can severely damage your engine Engine Air Cleaner Filter Inspection and Replacement Inspect engine air cleaner filter for dirt and or debris if you find evidence of e...

Page 295: ...ilter 3 Remove the air cleaner filter element from the housing assembly Open Air Cleaner Filter Assembly 1 Air Cleaner Cover 2 Air Cleaner Filter Air Cleaner Filter 1 Air Cleaner Filter 2 Air Cleaner...

Page 296: ...m under the hood The second one is on the under body located in front of the rear axle above the drive shaft on pick up models The Chassis Cab models second filter location is on the frame behind the...

Page 297: ...icle Used fluids indiscriminately dis carded can present a problem to the environment Con tact an authorized dealer service station or government agency for advice on recycling programs and for where...

Page 298: ...manufactur er s filtration and water separating requirements can severely impact fuel system life and reliability The engine mounted filter housing is equipped with a No Filter No Run NFNR feature En...

Page 299: ...ap proved container 4 Close the water drain valve 5 Remove lid using a socket or strap wrench Rotate counterclockwise for removal Remove used o ring and discard it 6 Remove the used filter cartridge...

Page 300: ...re are no leaks Underbody Mounted Fuel Filter Replacement NOTE Using a fuel filter that does not meet the manufactur er s filtration and water separating requirements can severely impact fuel system l...

Page 301: ...water drain valve 1 full turn counterclock wise and completely drain fuel and water into the approved container 4 Close the water drain valve 5 Remove lid using a socket or strap wrench Rotate counter...

Page 302: ...will activate in tank fuel pump for approximately 15 seconds Repeat this process twice 3 Start the engine using the Normal Starting proce dure Refer to Starting Procedures in Starting and Operating f...

Page 303: ...sion or damage Ethanol blends are not recommended or approved for use with your Cummins diesel engine In addition commercially available fuel additives are not necessary for the proper operation of yo...

Page 304: ...our vehicle in areas where your exhaust system can contact anything that can burn Diesel Exhaust Fluid Diesel Exhaust Fluid DEF sometimes known simply by the name of its active component UREA is a key...

Page 305: ...st charger is used while the battery is in vehicle disconnect both vehicle battery cables before connecting the charger to the battery Do not use a fast charger to provide starting voltage WARNING Bat...

Page 306: ...tion of bugs leaves etc If dirty clean by gently spraying water from a garden hose vertically down the face of the A C condenser if equipped or the back of the radiator core Check the engine cooling s...

Page 307: ...on CAUTION Mixing of engine coolant antifreeze other than specified Organic Additive Technology OAT en gine coolant antifreeze may result in engine damage and may decrease corrosion protection Organic...

Page 308: ...0 000 km before replacement To pre vent reducing this extended maintenance period it is important that you use the same engine coolant OAT coolant conforming to MS 12106 throughout the life of your ve...

Page 309: ...severe internal engine damage If any coolant is needed to be added to the system please contact your local authorized dealer Mixing engine coolant antifreeze types is not recom mended and can result i...

Page 310: ...disposal Check with your local authorities to determine the disposal rules for your community To prevent ingestion by ani mals or children do not store ethylene glycol based engine coolant antifreeze...

Page 311: ...ne which contains aluminum compo nents Make sure that the coolant expansion bottle overflow hoses are not kinked or obstructed Keep the front of the radiator clean If your vehicle is equipped with air...

Page 312: ...Level Check The fluid level of the master cylinder should be checked when performing under the hood service or immedi ately if the Brake System Warning Light indicates system failure The brake master...

Page 313: ...isture use only new brake fluid or fluid that has been in a tightly closed container Keep the master cylinder reservoir cap secured at all times Brake fluid in a open container absorbs moisture from t...

Page 314: ...als Selection of Lubricant Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for fluid specifications Fluid Level Check This fluid level can be checked by removing the filler pl...

Page 315: ...icant should be used CAUTION Using a transmission fluid other than the manufac turer s recommended fluid may cause deterioration in transmission shift quality and or torque converter shudder and will...

Page 316: ...transmission sump temperature in the EVIC display see Electronic Vehicle Information Center EVIC for further information Use the following procedure to check the transmission fluid level properly 1 Mo...

Page 317: ...wait a minimum of two minutes for the oil to fully drain into the transmission before rechecking the fluid level NOTE If it is necessary to check the transmission below the operating temperature the f...

Page 318: ...with water etc or if the trans mission is disassembled for any reason Noise Control System Required Maintenance Warranty All vehicles built over 10 000 lbs 4 535 kg Gross Vehicle Weight Rating and ma...

Page 319: ...to the air cleaner for tightness The air filter element must also be clean and serviced according to the instructions out lined in the Maintenance Schedule section of this manual Tampering With Noise...

Page 320: ...manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to any particular...

Page 321: ...y Year under column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOME TERS 12 000 24 000 36 000 48 000 60 000 72 000 84...

Page 322: ...mileage closest to the mileage at which service was performed PER FORMED BY PER FORMED AT MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOME TERS 108 000 120 000 132 000 144 000 1...

Page 323: ...Chart and Service Log Insert Month Day Year under column mileage closest to the mileage at which service was performed Air cleaner assembly inspect ODOM ETER READING PER FORMED BY PER FORMED AT 6 MAI...

Page 324: ...Liters 2500 3500 Crew Cab Longbed Models 32 Gallons 132 Liters Standard Rear Tank Chassis Cab Only 52 Gallons 197 Liters Optional Midship Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Flu...

Page 325: ...OPAR Engine Coolant Antifreeze 10 Year 150 000 Mile Formula 5 7 Gallons 21 4 Liters FLUIDS LUBRICANTS AND GENUINE PARTS Engine Component Fluid Lubricant or Genuine Part Engine Coolant We recommend you...

Page 326: ...n ambient temperatures below 0 F 18 C we recommend you use 5W 40 synthetic engine oil such as MOPAR Shell Rotella and Shell Rimula that meets Chrysler Materials Standard MS 10902 and the API CJ 4 engi...

Page 327: ...imatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters This vehicle is fully compat...

Page 328: ...utomatic Transmission If Equipped Six Speed AS69RC Pickup models with PTO and all Chassis Cab models We recommend you use MOPAR ASRC Automatic Transmission Fluid or equivalent Failure to use the prope...

Page 329: ...imited slip additive is not required for Limited Slip Rear Axles Clutch Linkage We recommend you use MOPAR Multi Purpose Grease NLGI Grade 2 E P or equivalent Manual Transmission G 56 If Equipped We r...

Page 330: ......

Page 331: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE DIESEL ENGINE 330 Oil Change Indicator System Cummins Diesel 330 Perform Service Indicator Cummins Diesel 332 Required Maintenance Intervals 332 7...

Page 332: ...servoir brake master cylinder and automatic transmission if equipped and add as needed At Each Oil Change Change the engine oil filter Inspect the exhaust system Check the coolant level hoses and clam...

Page 333: ...d oil filter every 15 000 miles 24 000 km or six months or sooner if prompted by the oil change indicator system Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six...

Page 334: ...is displayed on the EVIC it is necessary to have the emissions maintenance performed Emissions maintenance may include replacing the Closed Crank case Ventilation CCV filter element The procedure for...

Page 335: ...Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever...

Page 336: ...l parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces every 20 000 miles 32 000 km If gear oil leakage is suspected check the fluid level...

Page 337: ...Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Under no circumstances should oil change intervals exceed 15 0...

Page 338: ...ooseness or end play replace if necessary Inspect the front and rear axle surfaces every 20 000 miles 32 000 km If gear oil leakage is suspected check the fluid level If using your vehicle for police...

Page 339: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 340: ...mage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces every 20 000 miles 32 000 km...

Page 341: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 342: ...ice taxi fleet off road or frequent trailer towing change the axle fluid Change automatic transmission fluid and sump filter AS69RC transmission only Change automatic transmission fluid and filter s i...

Page 343: ...ve shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Replace Crankcase Ventilation Filter CCV Under no circumstances should oil change...

Page 344: ...l parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces every 20 000 miles 32 000 km If gear oil leakage is suspected check the fluid level...

Page 345: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 346: ...d play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces every 20 000 miles 32 000 km If gear oil leakage is suspected c...

Page 347: ...icate front drive shaft fitting 4x4 Lubricate outer tie rod ends Flush and replace power steering fluid Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months o...

Page 348: ...ll parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces every 20 000 miles 32 000 km If gear oil leakage is suspected check the fluid leve...

Page 349: ...Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Under no circumstances should oil change intervals exceed 15 0...

Page 350: ...surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change the automatic transmission...

Page 351: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichev...

Page 352: ...ooseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces every 20 000 miles 32 000 km If gear oil leakage...

Page 353: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichev...

Page 354: ...oseness or end play replace if necessary Flush and replace engine coolant Inspect the front and rear axle surfaces every 20 000 miles 32 000 km If gear oil leakage is suspected check the fluid level I...

Page 355: ...that all cooling system service maintenance and repairs be performed by your local authorized dealer WARNING You can be badly injured working on or around a motor vehicle Do only service work for whi...

Page 356: ......

Page 357: ...INDEX...

Page 358: ...18 Master Cylinder 118 Warning Light 19 Capacities Antifreeze Engine Coolant 120 Capacities Fluid 120 Caps Filler Oil Engine 103 Radiator Coolant Pressure 115 Charge Air Cooler 117 Check Engine Light...

Page 359: ...lock Heater 60 66 Break In Recommendations 11 Compartment 100 Coolant Antifreeze 121 Identification 100 Idling 63 Oil 102 121 Oil Filler Cap 103 Filters Air Cleaner 104 Engine Fuel 105 Engine Oil 104...

Page 360: ...ent Cluster 14 15 16 Integrated Trailer Brake Controls 81 Intervention Regeneration Strategy 39 48 110 Keyless Enter N Go 59 Lights Airbag 21 Alarm 22 Anti Lock 16 Brake Warning 19 Check Engine Malfun...

Page 361: ...Overheating Engine 18 Radiator Cap Coolant Pressure Cap 112 115 Remote Starting System 10 Schedule Maintenance 126 Seat Belts Reminder 20 Selection of Coolant Antifreeze 121 Signals Turn 17 Speedomet...

Page 362: ...irements 77 Trailer and Tongue Weight 76 Wiring 86 Trailer Towing Guide 76 Trailer Weight 76 Transfer Case Fluid 124 Transmission Fluid 124 Turn Signals 17 Viscosity Engine Oil 103 Voltmeter 62 Warnin...

Page 363: ...6 Shifting 222 Axle Fluid 326 Battery 303 Blanket 210 303 Emergency Starting 276 Brake System 310 Fluid Check 310 Master Cylinder 310 Warning Light 151 Brake Transmission Interlock 221 Capacities Anti...

Page 364: ...sal Antifreeze Engine Coolant 308 Draining Fuel Water Separator Filter 294 Electronic Range Select ERS 229 Electronic Vehicle Information Center EVIC 160 Emergency In Case of Jump Starting 276 Engine...

Page 365: ...250 Diesel 242 250 323 Filter 294 Requirements 242 Specifications 243 Tank Capacity 322 Fueling 247 Gauges Speedometer 153 Tachometer 148 Voltmeter 208 Gear Ranges 223 235 Gross Axle Weight Rating 25...

Page 366: ...ressure Monitoring TPMS 154 Warning Instrument Cluster Description 148 Maintenance Procedures 285 Maintenance Schedule 330 Manual Transmission 233 Fluid Level Check 312 Shift Speeds 235 New Vehicle Br...

Page 367: ...ant Pressure Cap 304 307 Remote Starting System 140 Resetting Perform Service Indicator 332 Seat Belts Reminder 152 Selection of Coolant Antifreeze 323 Shifting 219 Automatic Transmission 222 Manual T...

Page 368: ...271 Hitches 258 Minimum Requirements 260 Trailer and Tongue Weight 259 Wiring 269 Trailer Towing Guide 259 Trailer Weight 259 Transfer Case Fluid 326 Transmission Automatic 222 Fluid 326 Manual 197 23...

Page 369: ...ection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

Page 370: ...0 2 5 0 0 3 5 0 0 Chrysler Group LLC O W N E R S M A N U A L 2 0 1 4 2014 RAM TRUCK 1500 2500 3500 14D241 126 AA First Edition Printed in U S A R A M T R U C K 14D241 226 AF Sixth Edition Printed in...

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RAM 2014 5500, Owner'S Manual

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