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Rale Industries ST120 2022, User Manual

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Summary of Contents for ST120 2022

Page 1: ...2 0 2 2 U S E R S M A N U A L S T 1 2 0 M T 1 2 0...

Page 2: ...2022 RALE USER S MANUAL Revision A Release 12 21 2021 TD 32120...

Page 3: ...ng handling agility and suspension performance to let you ride harder faster and longer This Installation Guide is to be used in conjunction with the application specific Fit Kit Diagram included with...

Page 4: ...ial number plate The serial number will need to be referenced when communicating with your dealer or RALE Industries It is located on the right side of the RALE Track Kit Record the following informat...

Page 5: ...NTS Welcome iii Serial Number iv Warnings 2 User s Guide 4 Features 5 Safety 8 Suspension Setup Tips 10 Setting Static Sag 11 Pre trip Inspection 11 Maintenance 12 Part Diagrams 16 Table of Contents 1...

Page 6: ...It is not possible for RALE to warn the owner or operator of every conceivable DANGER CAUTION or NOTICE that may be encountered in relation to a RALE Industries snowbike conversion kit It is the respo...

Page 7: ......

Page 8: ...2022 RALE INDUSTRIES USER S MANUAL 4 USER S GUIDE...

Page 9: ...helmet eye protection and protective clothing while operating this vehicle Never carry a passenger Before starting engine check throttle and brake for proper opperation Reduce speed and use extreme c...

Page 10: ...2022 RALE INDUSTRIES USER S MANUAL 6 16 15 14 9 8 19 20 6 7 4 3 2 18 17 1 12 11 10 13 5...

Page 11: ...Chain 5 Bellcrank A 4 Center Channel 3 Chain Cover 2 Bellcrank B 1 Track Rails 15 Warning Labels 13 Secondary Chain Adjuster 20 Secondary Chain 19 Brake Hub Rotor 18 Brake Caliper 17 Ski Tower 21 Ski...

Page 12: ...te tell someone your plan and when to call for help if contact is not made Utilize on line resources for cold weather safety information and training https www wcc nrcs usda gov snow weather gov avala...

Page 13: ...forward ride light on the seat and don t hesitate to stand up for better control Riding disclaimer A vehicle equipped with the RALE Track Kit is similar to riding a dirt bike but with obvious handlin...

Page 14: ...nger or towing is EXTREMELY dangerous See warning label on RALE Track Kit Always respect laws and regulations when riding DANGER Users assume all risk while operating a vehicle equipped with a RALE Tr...

Page 15: ...and to set the static sag using the shock spring preload adjuster 2 Jounce the suspension of the bike to establish proper ride height Ensure the handlebars are straight before proceeding 3 Place a lev...

Page 16: ...ined in the following section CAUTION Failure to perform scheduled maintenance tasks can result in excessive wear and damage to the RALE Track Kit that are not covered under warranty DANGER To prevent...

Page 17: ...one hour of riding check the following and perform tasks as listed in the maintenance schedule on page 14 and as described on page 15 Re torque all bolts shown below repeat on opposite side of RALE Tr...

Page 18: ...ordered from your RALE dealer Please have your serial number available and use the part numbers for reference Keep a record of parts changed and dates of maintenance performed EVERY 5 HOURS EVERY 10...

Page 19: ...set or check the track tension alignment Track Check for damage wear on the lugs Examine the metal clips for excessive wear or missing clips Hyfax Check for abnormal or excessive wear the sides shoul...

Page 20: ...2022 RALE INDUSTRIES USER S MANUAL 16 PART DIAGRAMS...

Page 21: ...0 Bellcrank B 21 Drive Axle 22 Brake Hub 23 Rails 24 Tunnel 25 Side Links 26 Swing Arm 27 TASM 01 1 28 TASM 01 2 28 TASM 01 3 28 TASM 02 1 29 TASM 02 2 29 TASM 03 1 30 TASM 03 2 30 TASM 04 1 31 TASM 0...

Page 22: ...99507 UPPER LINK BOM PART NO QTY DESCRIPTION 99955 1 ZERK 1 8 NPT 99715 1 RET RING 34MM INTERNAL SPIRAL 99212 1 NUT JAM M12 PER KIT 1 UPPER LINK ROD 24001 1 UPPER LINK SPACER 7 8 99506 1 HEIM JOINT M...

Page 23: ...IN LB 01139 01001 BLUE PART NUMBER DESCRIPTION QTY 01001 OUTSIDE YOKE 1 99312 THRUST WASHER SWINGARM 2 01139 CHAIN GUIDE 1 99191 SCREW M6 X 12 PAN HEAD 4 99148 SCREW M8 X 60 HEX HEAD 2 99215 NUT SER F...

Page 24: ...2X 40 FT LB 99205 2X PART NUMBER DESCRIPTION QTY 02103 BELLCRANK A CENTER TUBE 1 99460 BUSHING H1 FM2528 21 2 02101 BELLCRANK A SIDE PLATE 2 02110 SHOCK EXTENDER INNER RACE 1 99704 RET RING EX 35 MM 2...

Page 25: ...ER DESCRIPTION QTY 03503 BELLCRANK B CENTER TUBE 1 03504 BELLCRANK B CROSSBAR 1 03210 BELLCRANK B OVERMOLDED STOP 1 03302 BELLCRANK B SIDE PLATE 2 29501 BELLCRANK B ROTATOR AXLE 2 99106 SCREW M8 X 20...

Page 26: ...2022 RALE INDUSTRIES USER S MANUAL 22 3 043 3 970 2 438 04103 99906 2X PART NUMBER DESCRIPTION QTY 04103 DRIVE AXLE 1 99906 DRIVE WHEEL V2 0 7T 2 86P 2 04300 DRIVE AXLE SUBASSEMBLY BOM...

Page 27: ...E HUB SUBASSEMBLY BOM PART NUMBER DESCRIPTION QTY 05102 BRAKE HUB 1 05005 BRAKE HUB CENTER BEARING SPACER 1 99604 SPROCKET RALE 520 17 1 99602 SPROCKET RALE 520 20 1 05009 BRAKE ROTOR 1 99406 BALL BEA...

Page 28: ...07019 TRACK RAIL SEPARATOR 1 07011 ICE AGE TENSIONING BLOCK 2 99136 SCREW M10 X 45 FLANGE HEAD 4 99111 SCREW M6 X 20 SHCS 4 99202 NUT NYLOCK M6 4 99214 NUT SER FLG M10 2 99116 SCREW M10 X 80 HEX HEAD...

Page 29: ...PART NUMBER DESCRIPTION QTY 09020 TUNNEL SIDE PLATE RIGHT 1 09021 TUNNEL ASM LEFT SIDE PLATE 1 09031 TUNNEL ASM TOP 1 08300 TUNNEL HANDLE 1 99402 BRG FLANGETTE SQUARE HOLES 4 99401 BALL BEARING DRIVE...

Page 30: ...TRIES USER S MANUAL 26 13010 99503 99214 20 FT LB BLUE 99214 99503 20 FT LB BLUE 16 78 426 1 PART NUMBER DESCRIPTION QTY 13010 SIDE LINK 1 99503 ROD END M10 2 99214 NUT SER FLG M10 2 13010 SIDE LINK S...

Page 31: ...160 IN LB BLUE 11201 PART NUMBER DESCRIPTION QTY 11201 SWINGARM CENTER CHANNEL 1 01038 YOKE GUIDE 2 05202 BRAKE AXLE THREAD PLATE 1 05007 BRAKE HUB AXLE 1 11103 BREMBO CALIPER MOUNT 1 99203 NUT NYLOC...

Page 32: ...LATE 4 99153 SCREW M10 X 35 SHCS 4 TASM 01 1 TASM 01 3 PART NUMBER DESCRIPTION QTY 02500 ASM BELLCRANK A 1 02007 BC BUSH INNER SLEEVE 2 02006 BELLCRANK RACE SPACER 1 02008 BELLCRANK AXLE 1 99303 WASHE...

Page 33: ...SCRIPTION QTY 04300 DRIVE AXLE 1 09210 ASM TUNNEL 1 ST120 KIT 00998 TRACK ST120 1 MT120 KIT 00996 TRACK MT120 1 PART NUMBER DESCRIPTION QTY 01123 CROSSROD SPACER REAR LEFT 2 01119 CROSSROD SPACER REAR...

Page 34: ...ION QTY 05400 ASM BRAKE HUB 1 99050 ASM BREMBO P32 F 1 99046 BREMBO BRAKE PAD PIN 1 99156 SCREW M8 X 25 SHCS 2 PART NUMBER DESCRIPTION QTY 99309 WASHER FLAT 5 16 SAE 2 04005 DRIVE AXLE SPACER LONG 1 9...

Page 35: ...EL UPPER IDLER 2 08105 UNDERCARRIAGE UP WHEEL SPACER 2 99303 WASHER FLAT M10 X 30 2 99106 SCREW M8 X 20 FLANGE HEAD 3 99155 SCREW M8 X 35 FLANGE HEAD 2 99136 SCREW M10 X 45 FLANGE HEAD 2 TASM 04 1 PAR...

Page 36: ...9626 99332 2X TASM 04 2 TASM 05 1 TASM 05 2 PART NUMBER DESCRIPTION QTY 13100 ASM SIDE LINK 2 99103 SCREW M10 X 30 FLANGE HEAD 2 99332 WASHER FLAT RUBBER 5 8 X 1 2 07019 TRACK RAIL SEPARATOR 1 13002 S...

Page 37: ...RIES USER S MANUAL IN SEPARATE BAG IN SEPARATE BAG IN SEPARATE BOX TD 32120 TD 32020 90100 99075 99300 2X 99122 1X 99316 6X 99145 3X 15009 99205 3X 99201 15101 15105 2X 99205 3X 99300 4X 15104 2X 9915...

Page 38: ...WARRANTY...

Page 39: ...de or commercial use Any condition resulting from incorrect or inadequate maintenance or care Damage resulting from misuse abuse negligence accidents or shipping damage Dissatisfaction due to buyer s...

Page 40: ......

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