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23

2021 RALE® ST120 INSTALLATION GUIDE

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99703

99604

05002

99406
2X

05005

99825
3X

05102

99825
3X

99406
2X

99602

99703

99201

4X

160 IN-LB

99114
4X

160 IN-LB

05300 BOM

PART NO.

QTY.

DESCRIPTION

05002

1

BRAKE ROTOR

05005

1

BRAKE HUB CENTER BEARING 

SPACER

05102

1

BRAKE HUB

99114

4

SCREW-M8 X 20 BUTTON HEAD

99201

4

M8 NYLOCK NUT

99406

4

BALL BEARING - BRAKE HUB

99602

1

SPROCKET- RALE 520 - 20

99604

1

SPROCKET- RALE 520 - 17

99703

2

RET RING EX-52MM

99825

6

DOWEL PIN - M8 X 30

Summary of Contents for ST120 2021

Page 1: ...2 0 2 1 S T 1 2 0 U S E R S M A N U A L...

Page 2: ...2021 RALE ST120 USER S MANUAL Revision C Release 1 13 2021 TD 32100...

Page 3: ...bike handling and agility through dirt bike rear suspension geometry tune ability and pivot points The RALE ST120 translates the dirt bike riding experience directly to the snow Please retain this Us...

Page 4: ...ial number plate The serial number will need to be referenced when communicating with your dealer or RALE Industries It is located on the right side of the RALE Track Kit Record the following informat...

Page 5: ...TABLE OF CONTENTS Welcome iii Serial Number iv Warnings 2 User s Guide 4 Features 5 Safety 8 Shock Setup 11 Pre trip Inspection 11 Maintenance 12 Part Diagrams 16 Table of Contents 17 Warranty 42...

Page 6: ...ot possible for RALE to warn the owner or operator of every conceivable DANGER CAUTION or NOTICE that may be encountered in relation to the RALE ST120 It is the responsibility of the owner and or the...

Page 7: ......

Page 8: ...2021 RALE ST120 INSTALLATION GUIDE 4 USER S GUIDE...

Page 9: ...ION GUIDE Features Warning labels are placed on the tunnel of the RALE Track Kit All operators should read and become familiar with each sticker DO NOT remove or cover them If they need replaced order...

Page 10: ...2021 RALE ST120 INSTALLATION GUIDE 6 22 21 20 19 18 17 12 11 10 9 8 7 6 5 4 3 2 1 15 14 23 13 16...

Page 11: ...Chain Primary Chain Adjuster Secondary Chain Adjuster behind Chain Cover Chain Cover Hyfax Side Links Rear Handle Tunnel Bellcrank B Rear Bogie Wheels Track Adjustment Track Track Rails Undercarriage...

Page 12: ...te tell someone your plan and when to call for help if contact is not made Utilize on line resources for cold weather safety information and training https www wcc nrcs usda gov snow weather gov avala...

Page 13: ...forward ride light on the seat and don t hesitate to stand up for better control Riding disclaimer A vehicle equipped with the RALE Track Kit is similar to riding a dirt bike but with obvious handlin...

Page 14: ...ons can result in falling rolling or flipping over and may result in serious injury or death Installation of the RALE Track Kit changes the center of gravity increases the overall weight of the vehicl...

Page 15: ...k Air intake check Initial Setup 1 Setup the shock as you would for a two wheel dirt bike 2 The upper link comes adjusted to the correct length to set the forks at 62 NOTE the seat height may be highe...

Page 16: ...outlined in the following section CAUTION Failure to perform scheduled maintenance tasks can result in excessive wear and damage to the RALE Track Kit that are not covered under warranty DANGER To pre...

Page 17: ...page 14 and as described on page 15 Re torque all bolts shown below repeat on opposite side of RALE Track Kit See the parts diagrams for torque specs Re torque 4 nuts on the brake hub shown below See...

Page 18: ...ordered from your RALE dealer Please have your serial number available and use the part numbers for reference Keep a record of parts changed and dates of maintenance performed EVERY 5 HOURS EVERY 10...

Page 19: ...set or check the track tension alignment Track Check for damage wear on the lugs Examine the metal clips for excessive wear or missing clips Hyfax Check for abnormal or excessive wear the sides shoul...

Page 20: ...2021 RALE ST120 INSTALLATION GUIDE 16 PART DIAGRAMS...

Page 21: ...lcrank B 21 Drive Axle 22 Brake Hub 23 Rails 24 Tunnel 25 Side Links 26 Swing Arm 27 TASM 01 28 TASM 02 29 TASM 03 30 TASM 04 31 TASM 05 32 TASM 06 33 TASM 07 34 TASM 08 35 TASM 09 36 TASM 10 37 TASM...

Page 22: ...99506 99507 UPPER LINK BOM PART NO QTY DESCRIPTION 99955 1 ZERK 1 8 NPT 99715 1 RET RING 34MM INTERNAL SPIRAL 99212 1 NUT JAM M12 PER KIT 1 UPPER LINK ROD 24001 1 UPPER LINK SPACER 7 8 99506 1 HEIM J...

Page 23: ...9 100 IN LB 01200 BOM PART NO QTY DESCRIPTION 01001 1 OUTSIDE YOKE 99415 2 BUSHING 2215 DU 99417 2 THRUST WASHER WC20DU 99312 2 THRUST WASHER SWINGARM 99952 2 SEAL SKF CR 9859 01139 1 CHAIN GUIDE 9919...

Page 24: ...10 99205 40 FT LB 02300 BOM PART NO QTY DESCRIPTION 02103 1 BELLCRANK A CENTER TUBE 02101 2 BELLCRANK A SIDE PLATE 02110 1 SHOCK EXTENDER INNER RACE 99803 1 DOWEL PIN M6 X 40 99704 2 RET RING EX 35 MM...

Page 25: ...IN LB 99131 2X RED 03200 BOM PART NO QTY DESCRIPTION 03503 1 BELLCRANK B CENTER TUBE 03051 2 BELLCRANK B SIDE PLATE 03504 1 BELLCRANK B CROSSBAR 03110 1 BELLCRANK B STOP BAR OVERMOLDED 99403 2 BUSHIN...

Page 26: ...2021 RALE ST120 INSTALLATION GUIDE 22 04004 04004 04003 04000 BOM PART NO QTY DESCRIPTION 04003 1 DRIVE AXLE SHAFT 04004 2 DRIVE WHEEL Back to Top...

Page 27: ...160 IN LB 99114 4X 160 IN LB 05300 BOM PART NO QTY DESCRIPTION 05002 1 BRAKE ROTOR 05005 1 BRAKE HUB CENTER BEARING SPACER 05102 1 BRAKE HUB 99114 4 SCREW M8 X 20 BUTTON HEAD 99201 4 M8 NYLOCK NUT 994...

Page 28: ...07600 BOM PART NO QTY DESCRIPTION 07011 2 TENSIONING BLOCK 07012 2 RAIL TIP 07014 2 TRACK HYFAX 07018 1 TRACK RAIL SEPARATOR FRONT 07019 1 TRACK RAIL SEPARATOR REAR 07020 2 TRACK RAIL 13002 2 SIDE LIN...

Page 29: ...M PART NO QTY DESCRIPTION 01020 1 OUTER SIDE PLATE LEFT 01036 1 OUTER SIDE PLATE RIGHT 08001 1 TUNNEL 08300 1 TUNNEL HANDLE 08002 1 TUNNEL SUPPORT STRAP 09200 BOM PART NO QTY DESCRIPTION 99402 4 BRG F...

Page 30: ...00 BOM PART NO QTY DESCRIPTION 13001 1 SIDE LINK 99503 2 ROD END M10 99214 2 NUT SER FLG M10 99503 99214 13001 BLUE 99503 20 FT LB 20 FT LB BLUE 99214 426 449 REF ONLY USE SPRAY SILICONE LUBERCANT ON...

Page 31: ...M PART NO QTY DESCRIPTION 01014 1 SWINGARM CENTER CHANNEL 01038 2 YOKE GUIDE 02200 1 BELLCRANK A STOP 05202 1 BRAKE AXLE THREAD PLATE 05007 1 BRAKE HUB AXLE 05203 1 BRAKE CALIPER BRACE 05008 1 FORMULA...

Page 32: ...205 4X 30 FT LB ANTI SEIZE BOTH SIDES 99126 01141 TASM 01 BOM PART NO QTY DESCRIPTION 01200 1 ASM YOKE 11100 1 ASM SWINGARM 01141 1 SERIAL NUMBER PLATE 01140 4 SWINGARM WASHER PLATE 99126 2 RIVET 1 8...

Page 33: ...T LB 02300 TASM 02 BOM PART NO QTY DESCRIPTION ASM 01 1 2021 MASTER ASM 01 02300 1 ASM BELLCRANK A 02007 2 BC BUSH INNER SLEEVE 02006 1 BELLCRANK RACE SPACER 02008 1 BELLCRANK AXLE 99318 2 WASHER SHIM...

Page 34: ...B 30 FT LB BLUE 99103 03200 TASM 03 BOM PART NO QTY DESCRIPTION ASM 02 1 2021 MASTER ASM 02 03200 1 ASM BELLCRANK B 02007 2 BC BUSH INNER SLEEVE 02008 1 BELLCRANK AXLE 02006 1 BELLCRANK RACE SPACER 99...

Page 35: ...09200 SPLINES TO LEFT ARROW DIRECTION ON TOP OF TRACK 50 FT LB 04002 99118 TASM 04 BOM PART NO QTY DESCRIPTION 09200 1 ASM TUNNEL 04200 1 ASM DRIVE AXLE 04002 1 DRIVE AXLE SPACER SHORT 99118 1 SCREW M...

Page 36: ...LUE 01008 2X 99309 3X TASM 05 BOM PART NO QTY DESCRIPTION ASM 03 1 2021 MASTER ASM 03 ASM 04 1 2021 MASTER ASM 04 01008 2 SWINGARM CROSS ROD 01019 2 OUTER SPACER REAR RIGHT 01023 2 OUTER SPACER REAR L...

Page 37: ...120 INSTALLATION GUIDE 99205 01030 99154 40 FT LB TASM 06 BOM PART NO QTY DESCRIPTION ASM 05 1 2021 MASTER ASM 05 01030 1 OUTER SPACER FRONT RIGHT 99154 1 SCREW M10 X 130 HEX HEAD 99205 1 NUT NYLOCK M...

Page 38: ...MASTER ASM 06 05300 1 ASM BRAKE HUB 09200 1 ASM TUNNEL 09302 1 CHAIN SLIDER 09503 3 CHAIN TENSIONER SPACER INSIDE 99201 2 NUT NYLOCK M8 99147 2 SCREW M8 X 40 FLANGED BUTTON 99085 1 CHAIN 520 X 50 SECO...

Page 39: ...7 1 2021 MASTER ASM 07 08100 1 UNDERCARRIAGE WLDMT 99932 2 WHEEL UPPER IDLER 08105 2 UNDERCARRIAGE UP WHEEL SPACER 01028 1 CROSS BRACE 99303 2 WASHER FLAT M10 X 30 99106 3 SCREW M8 X 20 FLANGE HEAD 99...

Page 40: ...4 2 REAR IDLER OUTER SPACER 12023 2 TRACK ADJUSTER BLOCK 99901 2 WHEEL REAR IDLER 08104 1 UNDERCARRIAGE LOWER AXLE 99303 2 WASHER FLAT M10 X 30 99333 2 WASHER FLANGED ID 10 OD 20 99136 4 SCREW M10 X 4...

Page 41: ...X 37 99203 1 NUT NYLOCK M12 99121 6 SCREW M6 X 14 FLANGE HEAD 09003 1 CHAIN COVER 01031 1 OUTER SPACER FRONT LEFT 99106 1 SCREW M8 X 20 FLANGE HEAD 99154 1 SCREW M10 X 130 HEX HEAD 99205 1 NUT NYLOCK...

Page 42: ...03 10100 10100 99117 50 FT LB 50 FT LB BLUE BLUE 50 FT LB BLUE 50 FT LB 99117 BLUE TASM 11 BOM PART NO QTY DESCRIPTION ASM 11 1 2021 MASTER ASM 11 99103 2 SCREW M10 X 30 FLANGE HEAD 10100 2 SIDE LINK...

Page 43: ...39 2021 RALE ST120 INSTALLATION GUIDE 2021 GRAPHICS KIT PART NO QTY DESCRIPTION 09051 1 GRAPHICS KIT ST120 B W Back to Top...

Page 44: ...2021 RALE ST120 INSTALLATION GUIDE 40 09043 09042 09041 WARNING LABLE BOM PART NO QTY DESCRIPTION 09041 1 WARNING LABEL 01 09042 1 WARNING LABEL 02 09043 1 WARNING LABEL 03 Back to Top...

Page 45: ...1 FORMULA CALIPER FM10054 10 15002 4 SKI TOWER FORK PLASTIC BUSHING 15003 1 SKI TOWER INSIDE CLAMP 15006 1 SKI TOWER LEFT INSIDE CLAMP 15004 2 SKI TOWER OUTSIDE CLAMP 99075 1 CHAIN 520 X 72 PRIMARY 9...

Page 46: ...WARRANTY...

Page 47: ...de or commercial use Any condition resulting from incorrect or inadequate maintenance or care Damage resulting from misuse abuse negligence accidents or shipping damage Dissatisfaction due to buyer s...

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