Rale Industries ST120 2021 Install Manual Download Page 22

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2021 RALE® ST120 INSTALLATION GUIDE

o n c l u S i o n

Please refer to the RALE User’s Manual for information about set-up,

safety, maintenance, part diagrams, and torque specs
Please reach out to RALE Industries with any questions:

Email:

Customer Service:

208-376-8400 x 3155

Summary of Contents for ST120 2021

Page 1: ...2 0 2 1 S T 1 2 0 I n s t a l l a t i o n g u i d e...

Page 2: ...2021 RALE ST120 INSTALL GUIDE Revision B Release 1 13 2021 TD 32110...

Page 3: ...ometry tune ability and pivot points The RALE ST120 translates the dirt bike riding experience directly to the snow This Installation Guide is to be used in conjunction with an application specific Fi...

Page 4: ...ial number plate The serial number will need to be referenced when communicating with your dealer or RALE Industries It is located on the right side of the RALE Track Kit Record the following informat...

Page 5: ...2 Installation Guide 4 Bike Tear Down 5 Air Box Removal Modification 5 Ski Installation 6 Shock Preparation 7 Track Kit Installation 8 Shock Installation 13 Primary Chain Installation 14 Setting Trac...

Page 6: ...things to note NOTE It is not possible for RALE to warn the owner or operator of every conceivable DANGER CAUTION or NOTICE that may be encountered in relation to the RALE ST120 It is the responsibili...

Page 7: ......

Page 8: ...2021 RALE ST120 INSTALLATION GUIDE 4 INSTALLATION GUIDE...

Page 9: ...on Refer to the ST120 User s Manual for detail drawings and parts ID Start by removing the following parts from the host bike Drive chain Rear shock keep the bolts for later use Rear swingarm linkage...

Page 10: ...d as outlined on the fit kit page 3 Fit the ski tower into position 4 Insert the axle and tighten to the OEM host bike manufacturer s specifications 5 Install the inside fork clamps Use blue Loctite 2...

Page 11: ...etween the shock heim joint and the shock rotator Some kits may not have a shock spacer 1 Install shock extender in the lower shock clevis using OEM bolt and or nut 2 Install shock rotator with the sh...

Page 12: ...2021 RALE ST120 INSTALLATION GUIDE 8 Track Kit Installation 1 Remove bellcrank A stop 2 Install upper link and 2 Upper Link M14 Spacers into bellcrank A Torque to 40 FT LB...

Page 13: ...into the center channel 5 Attach the shock extender to bellcrank A 6 The bolt can be accessed through the forward most triangle hole in the center channel Torque to 40 FT LB 3 Re install bellcrank A...

Page 14: ...of the bike using the OEM bolt Torque the bolt to OEM user s owner s manual 8 Lubricate the lower joint of the upper link using marine grade grease RALE recommends WPS PN 58 5297 NOTICE Not all fit k...

Page 15: ...utside spacers in yoke the seal should hold these in place 12 Depending on the fit kit being installed identification grooves are cut into the spacers To see spacer placement refer to the model specif...

Page 16: ...gned with the swingarm pivot axle hole 14 Move the track kit as necessary to align the yoke pivot hole with the bike frame s swingarm axle hole 15 Install the OEM Pivot axle nut do not use force 16 In...

Page 17: ...amage the bushings in the shock rotator 3 Use blue Loctite 243 on the four screws that hold the shock rotator axles Torque to 100 in lb 4 With the bike on level ground not supported by any stand set t...

Page 18: ...the direction of chain rotation Primary Chain Adjustment 2 With the bike and track kit in a level position set the primary chain slack The chain should have 1 5 25 of slack 3 Set the adjustment screws...

Page 19: ...til the track kit is fully suspended 2 The adjustment screws at the rear bogie wheels adjust the track alignment and tension 3 Tighten the track until there is 3 4 to 1 of slack between the track and...

Page 20: ...k alignment and tension 3 Start the host bike in neutral While idling put the bike in gear to engage the RALE Track Kit and let it spin for 15 30 seconds 4 STOP the RALE Track and TURN OFF the engine...

Page 21: ...nt using the provided caliper bolts and blue Loctite 243 Torque to 160 IN LB 4 Disconnect the brake line at the master cylinder Do not pull the brake lever while the line is disconnected 5 Mount the m...

Page 22: ...clusion Please refer to the RALE User s Manual for information about set up safety maintenance part diagrams and torque specs Please reach out to RALE Industries with any questions Email info riderale...