Radical Sportscars SR5 Owner'S Manual Download Page 15

SR5

 

2007

 

Radical

 

Owners

 

Manual.docx

 

 

issue

 

1

 ‐ 

22/11/07

 

‐ 

15

 ‐

 

Issued:

 

21/09/06

 

COMPONENT

 

‘LIFING’

 

CHART

 

  

As

 

the

 

performance

 

of

 

our

 

cars

 

increases

 

and

 

the

 

number

 

of

 

hours

 

racing

 

the

 

cars

 

complete

 

grows,

 

we

 

are

 

able

 

to

 

more

 

accurately

 

predict

 

the

 

lifespan

 

of

 

a

 

car’s

 

components.

   

Please

 

see

 

below,

 

the

 

revised

 

‘Radical

 

Component

 

Lifespan

 

Chart’.

 

The

 

chart

 

gives

 

the

 

recommended

 

life

 

expectancy

 

of

 

components

 

under

 

‘normal,

 

on

track

 

racing

 

conditions’.

  

If

 

some

 

of

 

your

 

racing

 

time

 

is

 

done

 

‘off

track’

 

or

 

you

 

hit

 

kerbs,

 

pot

 

holes

 

or

 

other

 

cars

 

 

hard,

 

then

 

you

 

will

 

need

 

to

 

considering

 

reducing

 

the

 

timescales

 

recommended.

  

On

 

the

 

other

 

hand,

 

more

 

‘gentle’

 

trackday

 

use

 

will

 

obviously

 

extend

 

the

 

recommended

 

time!

 

One

 

new

 

addition

 

to

 

the

 

list

 

is

 

the

 

wing

 

support

 

stays,

 

the

 

life

 

of

 

these

 

is

 

greatly

 

shortened

 

if

 

the

 

wing

 

is

 

used

 

to

 

push,

 

and

 

particularly

 

pull

 

the

 

car

 

around

 

in

 

the

 

pit

 

lane,

 

garages

 

and

 

trucks.

  

It

 

works

 

perfectly

 

to

 

support

 

the

 

wing

 

and

 

the

 

downforce

 

generated

 

in

 

the

 

direction

 

intended,

 

and

 

not

 

at

 

an

 

angle

 

to

 

the

 

centre

line

 

of

 

the

 

vehicle.

 

COMPONENT

 

HOURS

 

ACTION

 

Engine

  

30

 

 

Rebuild

 

Gearbox

  

10

 

 

Inspect

 

Gearbox

  

30

 

 

Rebuild

 

Suspension

 

Bushes

  

30

 

 

Replace

 

Suspension

 

Rose

 

Joint

  

30

 

 

Replace

 

Front

 

Upright

 

including

 

Hub

  

50

 

 

Replace

 

Front

 

Wishbones

  

60

 

 

Inspect/replace

 

Rear

 

Upright

  

50

 

 

Replace

 

Rear

 

Hub

  

50

 

 

Replace

 

Rear

 

Wishbone

  

60

 

 

Inspect/replace

 

Drive

 

Shafts

  

30

 

 

Replace

 

Calipers

  

60

 

 

Rebuild

 

Brake

 

Discs

  

10

 

 

Inspect/replace

 

Shock

 

Absorbers

  

60

 

 

Rebuild

 

Steering

 

Rack

  

50

 

 

Inspect/rebuild

 

or

 

replace

 

Brake

 

Master

 

Cylinder

  

60

 

 

Inspect/replace

 

Wing

 

Support

 

Stays

  

60

 

 

Inspect/replace

 

Fuel

 

Tank

  

       

remove

 

&

 

inspect

 

annually

 

If

 

you

 

own

 

and

 

drive

 

the

 

car,

 

but

 

do

 

not

 

prepare

 

or

 

run

 

it

 

yourself,

 

it

 

is

 

your

 

responsibility

 

to

 

be

 

sure

 

that

 

the

 

engineer

 

who

 

does

 

has

 

a

 

copy

 

of

 

this

 

manual,

 

and

 

has

 

read

 

it.

 

 

 

Summary of Contents for SR5

Page 1: ...SR5 Radical Sportscars SR5 Radical Owners Manual...

Page 2: ...ackday test day and racing miles This manual highlights many of the lessons and tips we have learned Do not start your car until you have read it Your Radical has been designed with one objective to g...

Page 3: ...L 8 DASHBOARD 9 REV INDICATOR 9 CENTRE LOCK HUB NUTS 9 AIR JACKS 9 GENERAL SETUP PROCEDURE FLAT PATCH 10 SUSPENSION GUIDE DRY SETUP 10 STEERING RACK SET UP PROCEDURE 11 RIDE HEIGHT 11 CORNER WEIGHTS 1...

Page 4: ...yellow light on the dash until the oil is warm When cold the oil can run at 100psi which may damage the oil cooler In the brake and clutch master cylinders use only high temperature racing brake flui...

Page 5: ...t because an amount of oil has drained back into the engine this returns to the tank when the engine is started 3 Crank engine to get oil pressure with ignition coils disconnected 4 Connect coils and...

Page 6: ...s important to log the number of hours the engine is run The engine should run for no more than 30 racing hours before being returned to the factory for a rebuild If the engine is stressed less i e tr...

Page 7: ...l or website www hewland com for changing gear ratios STANDARD SR5 GEAR RATIOS FOR CARS BUILT BEFORE 16 11 2007 Gear Part no Ratio 1 st CS 1608 12 35 2 917 2 nd FTR 15 33 HUB 2 200 3 rd FTR 17 31 STD...

Page 8: ...c pneumatic paddle actuated power shift system please refer to the manufacturers operating instructions BEDDING IN BRAKES The car comes fitted with carbon metallic brake pads To bed in the brakes and...

Page 9: ...revs to date last two digits not shown The maximum recorded revs display may be reset by the factory or by an approved Radical distributor CENTRE LOCK HUB NUTS Anodised RED for left hand side Anodise...

Page 10: ...TUP The car is set up at the factory but the final settings should be arrived at by testing for the particular driver s preference and the particular circuit Try to check the tyre temperatures for bal...

Page 11: ...ight spots RIDE HEIGHT The ride height may need increasing when carrying a passenger CORNER WEIGHTS For maximum performance the Radical should have the corner weights accurately set with the driver in...

Page 12: ...clutch and raises the engine speed before engaging the gear Smooth gear changes can be best achieved by using the heel and toe technique Only change down one gear at a time As with any dog engagement...

Page 13: ...SR5 DECAL DESIGN SHEET SR5 2007 Radical Owners Manual docx issue 1 22 11 07 13 Issued 21 09 06...

Page 14: ...SR5 2007 Radical Owners Manual docx issue 1 22 11 07 14 Issued 21 09 06 RACE TEST HISTORY Date Circuit Conditions Qual Posn Fastest Lap Time Result Time on Circuit...

Page 15: ...if the wing is used to push and particularly pull the car around in the pit lane garages and trucks It works perfectly to support the wing and the downforce generated in the direction intended and not...

Page 16: ...en damping rate is increased the car feels like it has got stronger springs 2 Increase step by step 5 clicks at the time the fine tuning by one click 3 Rain open 10 clicks from best dry setting LOW SP...

Page 17: ...sued 21 09 06 INTRAX DAMPERS SPRING CHART Part No Length mm Rate N mm Rate lbf in SP001 80 120 685 SP002 80 140 799 SP003 80 150 857 SP004 100 110 628 SP005 100 120 685 P006 100 130 742 SP007 100 140...

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