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R. Beck Maschinenbau ML-120 Operating Manual Download Page 20

 

20 

BA_BM_ML-120_EN_12-23.docx

 

 
 

6.1

 

Nameplate and Manufacturer

 

 Nameplate: 

 

 Figure 2: Nameplate

 

Hersteller: 

 

Note:

  

Before using the unit in a way that deviates from the 
described suitability (see section 

 5.2), it is essential 

to consult the manufacturer. Otherwise all warranty, li-
ability  and  other  claims  for  damages  of  the  operator 
against the manufacturer will be voided! 

Reinhold Beck Maschinenbau GmbH 

Im Grund 23 

72505 Krauchenwies (Germany) 

Telefon: +49 (0) 7576 / 962 978 - 0 

Telefax: +49 (0) 7576 / 962 978 

–

 90

 

E-Mail: 

[email protected]

 

 

 

Summary of Contents for ML-120

Page 1: ...23 DE 72505 Krauchenwies Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Mobile Lifter Type ML 120 Ergonomic Vacuu...

Page 2: ...2 BA_BM_ML 120_EN_12 23 docx Space for notes...

Page 3: ...R Beck Maschinenbau GmbH and the machine has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The machi...

Page 4: ...4 BA_BM_ML 120_EN_12 23 docx Space for notes...

Page 5: ...R Beck Maschinenbau GmbH and the machine has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The machi...

Page 6: ...ibution and Influence on the Nominal Load 15 5 7 Hazardous Areas 16 5 8 Residual Risks 17 5 9 Observe the Environmental Protection Regulations 17 5 10 Organisational Measures 18 5 11 Personnel Selecti...

Page 7: ...justing the Vacuum Pad Positions 32 11 13 Measures after Operation 32 11 13 1 Pulling off the Main Switch Handle 32 12 Battery Charger CBHF2 24 30 33 12 1 General Information and Warnings 33 12 2 Oper...

Page 8: ...ote control 28 Figure 11 Rotation and tilt adjustment 29 Figure 12 Locking bolts 29 Figure 13 Swivel castors and handlebar 29 Figure 14 Battery monitor unit 30 Figure 15 Vacuum unit 30 Figure 16 Vacuu...

Page 9: ...ions Connection and repair and or maintenance work on hydraulic or pneumatic components by personnel who do not have the appropriate qualifications Non observance of the instructions in the operating...

Page 10: ...uctions means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating man...

Page 11: ...ce to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and f...

Page 12: ...t Group and Previous Experience This operating manual is intended for the operating and maintenance personnel of the Mobile Lifter The operating personnel is to be determined by the operator and must...

Page 13: ...e Lifter without the written approval of the manufacturer supplier Malfunctions or damage must be reported to the operator immediately These must be rectified immedi ately and repaired if necessary Re...

Page 14: ...he Mobile Lifter must be positioned freely in the room when lifting and lowering This means that the posi tioning of the Mobile Lifter must not cause any shearing or crushing edges During movement wit...

Page 15: ...es from the manufacturer may be used Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes...

Page 16: ...eath Never reach into the move ment area or move your body into this area during manual or motorised adjustment Always keep the protective grille closed and never work without the protective grille Op...

Page 17: ...he forklift platform during transport or installation Unauthorised persons are not allowed to enter the installation area or the movement area of the Mobile Lifter responsibility of the operator Stop...

Page 18: ...ons to the Mobile Lifter without the manufacturer s approval This will compromise safety and invalidate the manufacturer s warranty and any liability claim Spare parts must meet the technical requirem...

Page 19: ...hargeable via fixed charging station Charging unit power supply 24 VDC from ML 120 battery unit see below Remote control buttons 4 function button pairs 1 combined off emergency stop button Receiver p...

Page 20: ...escribed suitability see section 5 2 it is essential to consult the manufacturer Otherwise all warranty li ability and other claims for damages of the operator against the manufacturer will be voided...

Page 21: ...21 BA_BM_ML 120_EN_12 23 docx 7 Dimensions Figure 3 Dimensions ML 120 820 586 1132 1710 2680 1311 41 2090...

Page 22: ...set appropriately drive centrally into the designated places on the freight pallet on the longi tudinal side of the Mobile Lifter and lift carefully Fork length of the forklift truck at least 1 20 m C...

Page 23: ...n site either via its four swivel castors or using a suitable means of transport If a forklift or lift truck is used for this purpose the general safety regulations must be followed and observed 8 2 R...

Page 24: ...let is secured by fric tional locking The load is pressed so firmly onto the loading surface that it can no longer slip The clamping tool should have a high STF value at the frictional connection e g...

Page 25: ...Radio receiver with high flex antenna 19 Rear castors with brake 2 pieces 7 Lifting mast with protective grille 20 Battery box 2 pieces 8 Vacuum pad 21 Vacuum connection for main hose 9 Battery monit...

Page 26: ...rotective work clothing 11 1 Switching ON the Mobile Lifter ML 120 Figure 6 Main switch Before working with the Mobile Lifter the batteries must be in a charged state for details refer to section 11 7...

Page 27: ...t no persons or body parts are in these areas 11 3 Using the Radio Remote Control The radio remote control can be used to adjust the height and the tilt angle and to release the load from the vacuum p...

Page 28: ...l the desired tilt angle is reached Release the clamped load For safety reasons this procedure is carried out via a time controlled 2 button switching sequence Press button 5 twice within one second a...

Page 29: ...l the clamping platform to the desired posi tion 85 0 or 85 Let the locking bolt S engage there 11 6 Moving the Mobile Lifter via Castors Before moving the Mobile Lifter with a clamped load ensure tha...

Page 30: ...using between the two batteries The six vacuum pads 8 shown in Figure 16 are used to fix the panel material to be clamped The outer four vacuum pads 8 can be manually adjusted to the size of the panel...

Page 31: ...adhesive surface guaran teed and no dirt is sucked into the pump The contact surfaces of the vacuum pads and the plate must also be dry Each of the six vacuum pads 8 is equipped with a sensing valve V...

Page 32: ...n to charge it see section 11 3 1 Remark Charging operation is also possible with the main switch turned off In addition the Mobile Lifter must be secured against unauthorised use by one of the follow...

Page 33: ...ary replace the built in fuse with one of the same type and current rating see name plate To re place the fuse remove the top cover of the unit The fuse holder is located underneath on the left hand s...

Page 34: ...n the LED 5 is green disconnect the supply cable of the charger from the socket and from the battery unit B of the Mobile Lifter Reconnect the system plug S of the Mobile Lifter to the battery unit B...

Page 35: ...Remote control defective Contact customer service The batteries of the battery unit cannot be recharged Charger does not work resp reports malfunction For details see section 12 4 One or both batterie...

Page 36: ...nd bearing points Annual Check the wire rope for visible damage cracks fraying etc If there is any damage stop the mobile lifter and contact the customer service Every 1 5 years For safe operation the...

Page 37: ...ts Blow out any dirt in cooling air ducts K carefully with compressed air Now remove the side cover D by loosening the screws The sliders S are subject to wear due to abrasion on the housing Check the...

Page 38: ...ustrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be dismantled and recycled or disposed of separately Electrical compon...

Page 39: ...arts that are obviously covered by the warranty should be returned Return such parts to us immediately so that your warranty claim does not expire beforehand When returning parts please provide the fo...

Page 40: ...ure in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The following harmonised standards and instructions have been applied in manufactur...

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