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BA_BM_HS-300-LARGE_EN_45-21.docx

 

 
 

4.10

 

Organisational Measures

 

 

Always keep this operating manual within easy reach and at the place of use of the lift table. 

 

In addition to the operating manual, observe and instruct on generally applicable legal and other binding 
regulations for accident prevention and environmental protection. 

 

Supplement the operating manual with further instructions, including supervisory and reporting duties, to 
take account of special operational features (e.g. with regard to work organisation, work processes, per-
sonnel employed). 

 

Before starting work on the lift table, the person responsible for its operation must have read the operat-
ing instructions, especially the chapter "Safety Instructions". This applies in particular to personnel who 
only occasionally work on the lift table. 

 

Check that work is carried out in a safety-conscious and hazard-conscious manner and in compliance with 
the operating manual. 

 

When using additional machines on the lift table, read the respective operating instructions and keep 
them handy. Pay particular attention to the respective safety and hazard information. 

 

In case of safety-relevant changes to the lift table or its operating behaviour, shut down the entire system 
immediately and report the fault to the responsible office/person. 

 

Use personal protective equipment as necessary or required by regulations. 

 

Do not make any modifications, additional attachments or conversions to the lift table without the manu-
facturer's approval!  This will compromise safety and invalidate the manufacturer's warranty and any lia-
bility claim. 

 

Spare parts must meet the technical requirements specified by the manufacturer. The exclusive use of 
original spare parts ensures this. Therefore, only use original spare parts from the manufacturer. 

 

Observe the fire alarm and firefighting possibilities. Make the location and operation of fire extinguishers 
(fire class ABC) known. Do not use water! 

4.11

 

Personnel Selection and Qualification - Basic Duties

 

 

The design and operation of the lift table is equally suitable for right- and left-handers. 

 

The lift table is designed to be operated by a single person. Other persons in the vicinity of the lift table 
must keep a suitable safety distance. 

 

Work on and with the lift table may only be carried out by reliable personnel.  
Observe the legal minimum age!  

 

Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating, 
setting up, maintaining and repairing! 

 

Ensure that only authorised personnel work on the lift table! 

 

If personnel to be trained or apprenticed have to work on the lift table, this may only be done under the 
constant supervision of an experienced resp. qualified person. 

 

Work on hydraulic equipment may only be carried out by authorised and trained personnel. 

 

Work on the electrical equipment of the lift table model HS 300 LARGE | AH may only be carried out by a 
qualified electrician or by instructed persons under the direction and supervision of a qualified electrician 
in accordance with the electrotechnical regulations. 

 

 

Summary of Contents for HS 300 LARGE | FH

Page 1: ...Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Foot hydraulic and battery hydraulic adjustable Double Scissor Lif...

Page 2: ...rsions and Modifications of the Lift Table 10 4 6 Load Distribution and Influence on the Nominal Load 10 4 7 Hazardous Areas 11 4 8 Residual Risks 12 4 9 Observe the Environmental Protection Regulatio...

Page 3: ...mp Workpiece 24 11 3 1 Technical Specifications of the Vacuum Pump 24 12 Troubleshooting 25 13 Maintenance and Repair 27 13 1 Safety Catch for Securing 27 13 1 1 Replacing the Hydraulic Cylinder 27 13...

Page 4: ...switch 21 Figure 9 Vacuum clamping unit 22 Figure 10 Vacuum suction cups 22 Figure 11 Universal clamping plates 22 Figure 12 Vacuum main switch 22 Figure 13 Suction cup valve 23 Figure 14 Quick releas...

Page 5: ...means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating manual and...

Page 6: ...ence to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and...

Page 7: ...and lowering loads as well as a height adjustable assembly table Typical areas of application are workplaces in manufacturing assembly and maintenance where precise height adjust ment for ergonomic w...

Page 8: ...ssary Repair and maintenance work on electrical and hydraulic components e g battery or hydraulic cylinders may only be performed by authorized and trained personnel Repair and maintenance work may on...

Page 9: ...ing and moving loads The lift table may only be used on horizontal floors for lifting loads The lift table may only be moved when the load is lowered The lift table must be positioned freely in the ro...

Page 10: ...d Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes any warranty liability and other c...

Page 11: ...out with high pressure in case of damaged cylinder or seals Injuries and poisoning of the eyes Wear safety goggles or face shield Repair damaged parts and or seals immedi ately only qualified personne...

Page 12: ...uring transport or installation Unauthorised persons are not allowed to enter the lift table installation area responsibility of the operator Stop Do not work under the lift table platform until it is...

Page 13: ...ions to the lift table without the manu facturer s approval This will compromise safety and invalidate the manufacturer s warranty and any lia bility claim Spare parts must meet the technical requirem...

Page 14: ...power units 1 x lateral 1 x lateral Battery technology Lead gel maintenance free Battery output voltage 12 VDC Battery capacity 26 Ah Battery operating temperature 15 40 C Battery charger manufacturer...

Page 15: ...into the designated places on the freight pallet on the longi tudinal side of the lift table and lift carefully Carefully lift the HS 300 LARGE from the truck The net weight is approx 150 kg FH resp...

Page 16: ...iate load bearing capacity must be used The responsibility for safe loading is borne by the respective shipper Please note the following when lashing in the transport vehicle The loading area of the t...

Page 17: ...s and controls of HS 300 LARGE FH Pos Description Pos Description 1 Foot pedal for height adjustment 5 Support frame 2 Swivel castor 4 pieces 6 Hydraulic cylinder 3 Parking brake 2 pieces 7 Safety cat...

Page 18: ...s Description 1 Push button unit for height adjustment 6 Hydraulic cylinder 2 Swivel castor 4 pieces 7 Safety catch for maintenance 3 Parking brake 2 pieces 8 Battery box 4 Lifting scissor 9 Battery c...

Page 19: ...5 Main switch Before working with the battery hydraulic lift table AH ensure that a the battery is in a charged state b the main switch 10 is in the ON position After finishing work or during mainten...

Page 20: ...lly with repeated actuation After approx 40 actua tions the complete lifting height is reached When the foot bar A is released the movement stops and the work ing platform remains in this position In...

Page 21: ...le of the battery charger to 230 VAC charging is also possible when the main switch is turned off A well and fully charged battery allows effective operation throughout the working day To prevent unau...

Page 22: ...p hazard and mark them with black and yellow marking tape if necessary Clamping the workpiece can be done in two different ways Figure 9 Vacuum clamping unit Figure 10 Vacuum suction cups Figure 11 Un...

Page 23: ...universal clamping plate There is a flat version Art No 200 405 00 as well as a 90 swivelling version Art No 200 406 00 available The fixation on the hole grid plate is identical for both versions Fi...

Page 24: ...clamping the workpiece thoroughly remove chips dust and dirt from the vac uum clamping device under operating vacuum e g with an industrial hoover Only then switch off the vacuum by means of the foot...

Page 25: ...The more precisely you describe the fault to us the better we can then remedy the situation General Faults Fault Possible Cause Remedy Lift table does not lower completely to the bottom Safety catch f...

Page 26: ...surface damaged Workpiece incorrectly machined Contact customer service Vacuum pump does not start Pump motor defective Contact customer service Insufficient holding force for workpiece machining Cla...

Page 27: ...s to be carried out under the lift table platform This mainly includes the replacement of the hydraulic cylinder Since the lift table can no longer be held when the cylinder is removed it can fall dan...

Page 28: ...y charger MXS 5 0 integrated in the battery box is a commercially available microprocessor con trolled charger from the manufacturer CTEK The charging voltage for the lead gel battery installed in the...

Page 29: ...29 BA_BM_HS 300 LARGE_EN_45 21 docx Select charging mode 14 4 V 5 A CAUTION Charging voltages higher than 14 4 V can damage or destroy the battery...

Page 30: ...30 BA_BM_HS 300 LARGE_EN_45 21 docx...

Page 31: ...31 BA_BM_HS 300 LARGE_EN_45 21 docx CHARGING PROGRAM...

Page 32: ...32 BA_BM_HS 300 LARGE_EN_45 21 docx...

Page 33: ...33 BA_BM_HS 300 LARGE_EN_45 21 docx...

Page 34: ...qualified disposal company When separating disposing of or recycling the lift table materials comply with the environmental protection laws in force at the place of use regarding the disposal of indus...

Page 35: ...prox 41 kg 200 201 00 TABLE TOP BIRCH MULTIPLEX BOTH SIDES HPL COATED For HS300 LARGE attachable to platform Platform size 2000 x 1 000 x 30 mm Colour RAL 9016 traffic white Weight approx 46 kg 200 21...

Page 36: ...LTIPLEX Suitable for HS300 LARGE mounted on lift table Rotating movement Manual operation by spring operated linkage with recessed grip With turntable ball bearing 90 grid system with 4 x stop Platfor...

Page 37: ...t approx 46 kg 200 224 00 PLATFORM EXTENSION ON ONE SIDE WITH HOLE GRID TABLE TOP BEECH MULTIPLEX Platform extension pull out per side max 820 mm suitable for HS 300 LARGE Can be fixed in 80 mm steps...

Page 38: ...VICE WITH HOLDER Suitable for HS 300 LARGE with vacuum interchangeable with quick change system Jaw width 100 mm Span 100 mm Infinitely height adjustable um 200 mm Weight approx 2 kg 210 345 00 UNIVE...

Page 39: ...LTIPLEX HPL COATED ON BOTH SIDES As above but double sided version Weight approx 48 kg 200 531 00 PLATFORM EXTENSION ON ONE SIDE WITH HOLE GRID TABLE TOP BEECH MULTIPLEX Platform extension pull out pe...

Page 40: ...TICAL RAIL CLAMP 22 x 8 5 mm VARIABLE PROJECTION LEVER HANDLE WITH LATCHING MECHANISM The lever handle with latching mechanism offers dosed fast and vibration proof tensioning during vertical workpiec...

Page 41: ...ng unit 1m2 200 500 00 17 8 Accessories for Metal Hole Grid Panel Art No 200 208 00 Can only be used for 3 mm thick metal hole grid plates with 22 mm Article Description Art No ANGULAR GEAR TENSIONER...

Page 42: ...and HS 300 LARGE AH Type designation Lift Table Serial number s Year of manufacture in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The...

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