Quincy Compressor QCS Series Operating Instructions Manual Download Page 1

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QCS Series

High Efficiency Emulsion Separators

QCS100, QCS450, QCS900 & QCS1600

Installation & Operating Instructions

This manual contains important safety information and should be made available to

all personnel who operate and/or maintain this product. Carefully read this manual

before attempting to operate or perform maintenance on this equipment.

Manual No. 65507-1A

May 2008 Edition

Update: January 2009

Summary of Contents for QCS Series

Page 1: ...structions This manual contains important safety information and should be made available to all personnel who operate and or maintain this product Carefully read this manual before attempting to oper...

Page 2: ......

Page 3: ...ance 9 Section III QCS450 QCS450 Function 12 QCS450 Installation Update 01 09 12 Installation Site 12 Putting into Operation 14 QCS450 Maintenance 15 Section IV QCS900 1600 QCS900 1600 Function 16 QCS...

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Page 5: ...rature 41 140 F QCS separators are suitable for stationary application only Applications QCS separators are designed for the treatment of demulsifiable compressor condensates in compliance with legal...

Page 6: ...ement filter sets In the event of significant differences compared with the specifications of the general technical approval e g the employment of non original filters the approval no longer covers th...

Page 7: ...00 cfm QCS450 High Efficiency Emulsion Separator 450 cfm QCS900 High Efficiency Emulsion Separator 900 cfm QCS1600 High Efficiency Emulsion Separator 1600 cfm Available Spare Parts BK4010719 QCS100 Fi...

Page 8: ...he filter unit 3 comprises a prefilter and a main filter for binding any residual oil constituents The water flows out of the QCS oil water separator through the water outlet 6 and can be discharged d...

Page 9: ...8 13 1 Cap 2 Filter mat 3 Inlet pipe 4 Filter 5 Hose connector G di 10 mm 6 Screw plug G 7 Sample valve 8 Test tube 9 Washer 10 Tubular rivet C1 8x15 11 Wood screw 5x50 12 Dowel 13 Wall mounting brac...

Page 10: ...condensation collecting line must at all times have a downward slope of at least 1 Avoid water pocket of the feed hose to the pressure relief chamber Avoid sagging of the hose to the waste water outle...

Page 11: ...tall the QCS unit true to plumb line 1 Wall Mounted Installation Install mounting brackets 2 perpendicularly on the wall Push in QCS with mounting area 3 and lock home clamp 4 Lay condensate feed line...

Page 12: ...at the water outlet Notice The water level will drop due to the gradual water intake of the filter Add clean water as required re install the filter mat in the pressure relief chamber and reinstall t...

Page 13: ...ple valve Compare the test tube sample cloudiness with the reference jar If the sample is clearer than the reference jar the filter is okay Figure 1 If the sample is cloudier than the reference jar th...

Page 14: ...PE bag prior to inserting the filters and use it as a packaging for the used filter Filter Replacement Procedure Shut off condensate inlet Open the QCS cover and remove the filter mat and the inlet Sl...

Page 15: ...re correct disposal of the liquid Replace the filter and filter mat Notice Do not add any cleaning agents surfactants or flammable cleaners They impair the filter efficiency Refill the QCS unit with f...

Page 16: ...s small oil droplets and the third stage removes residual mineral hydrocarbons The clean water is discharged through the outlet connection 4 1 Condensate inlet 2 Pressure relief chamber 3 filter cartr...

Page 17: ...stewater hose Use the hose supplied and attach it to the QCS450 water outlet Lay the hose with a continuous slope down to the wastewater drain trap Installation Options Up to 3 condensate lines can be...

Page 18: ...it starts to come out at the water outlet The QCS450 unit is now ready for operation Compressor condensate can now flow into the QCS Notice Open the outlet of the condensate drain and check all connec...

Page 19: ...n and close the bag tightly Clean the cartridge area Insert the new cartridge slowly and ensure that the guide pins fit into the container holes Secure the lid and open the condensate inlet Inspect th...

Page 20: ...rises a prefilter 4 and a main filter 5 for binding any residual oil constituents The water flows out of the QCS oil water separator through the water outlet 8 and can be discharged directly into the...

Page 21: ...9 Screw plug G 10 O ring 18 77 x 1 78 11 Screw plug G1 12 O ring 30 x 2 13 Connecting adaptor 14 Filtermat 15 Pressure relief chamber 16 Test tube 17 Lid 18 Star grip 19 Washer 20 Level indicator 21 P...

Page 22: ...The condensation collecting line must at all times have a downward slope of at least 1 Avoid water pocket of the feed hose to the pressure relief chamber Avoid sagging of the hose to the waste water...

Page 23: ...tor to ensure proper discharge Firmly screw the outlet pipe to the collector so that the discharge cannot leak out in the event of overloading Inflow Up to 4 feed points can be connected directly to t...

Page 24: ...ptor into position Replace the screws and tighten Connect the inlet hose to any adapter inlet point using a hose clamp use the hose connectors supplied with the unit Make sure that the unused inlet po...

Page 25: ...llow the instructions for installation and operation of heating systems The electrical installation must only be carried out by suitably qualified and authorised personnel If the temperature of the me...

Page 26: ...ill the QCS with clean water Fill water into the pre separator Fill water into the main container Shut off the water when it starts to come out at the water outlet Notice The water level will drop due...

Page 27: ...the reference jar the filter needs to be changed Figure 2 Notice Never pour any foreign liquid into the pressure relief chamber This can impair the filter efficiency FIGURE 1 FIGURE 2 Level Indicator...

Page 28: ...he QCS lid Open the service valve and let the liquid drain off to below the level of the filter cartridge Slowly lift the old prefilter and main filter out of the container turn filters counterclockwi...

Page 29: ...mpty main tank Clean main tank Notice Do not add any cleaning agents surfactants or flammable cleaners They impair the filter efficiency After cleaning insert a new filter set and fill the unit with c...

Page 30: ...l Drawings Technical Data QCS100 20 8 528 13 0 330 4 3 110 3 9 100 18 3 464 1 2 31 8 7 222 3 9 100 12 2 310 7 9 200 2 75 70 DIMENSIONS ARE IN INCHES MILLIMETERS 26 Quincy Compressor QCS High Efficienc...

Page 31: ...Water outlet hose di 10 mm Weight empty 8 8 lb Min max temperature 41 140 F Maximum operating pressure at inlet 232 psig Prefilter 0 66 gal Main filter 0 53 gal A high pressure relief chamber should b...

Page 32: ...22 4 570 24 0 610 18 1 460 NOTES 1 DIMENSIONS ARE IN INCHES MILLIMETERS 2 DO NOT REMOVE THE 1 2 INCH CONNECTOR WHEN USING A 1 INCH HOSE 14 4 365 CONDENSATE INLET SEE DETAIL INLET DETAIL SEE NOTE 2 0 5...

Page 33: ...y 17 7 gal Filling volume 12 4 gal Condensate feed hose 1 Water outlet hose 1 Weight empty 19 5 lbs Min max temperature 34 140 F Maximum operating pressure at inlet 230 psig Prefilter N A Main filter...

Page 34: ...0 F E D A B C A Inch mm B Inch mm C Inch mm D Inch mm E Inch mm F Inch mm QCS900 44 1 1120 20 9 531 22 5 572 21 7 551 19 9 505 10 6 269 QCS1600 47 3 1201 25 95 659 27 7 704 22 8 579 21 1 536 7 9 201 3...

Page 35: ...ose 1 di 25 mm Service valve hose di 13 mm Oil collector 2 x 2 6 gal 2 x 5 3 gal Weight empty 70 55 lb 92 59 lb Minimum maximum temperature 41 F 140 F Maximum operating pressure at inlet 232 psig Pref...

Page 36: ...charges may be applied at the discretion of Seller Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law such interest shall be eighteen...

Page 37: ...ight prepaid for inspection Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship under normal use and service for ninety 90 days or for the re...

Page 38: ..._____________________________________ ____________________________________________________________________ ____________________________________________________________________ ________________________...

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