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www.quantumrehab.com

Quantum 610

S A F E T Y   G U I D E L I N E S

Copyright © 2005

This product is manufactured by:
Pride Mobility Products Corp.
182 Susquehanna Avenue
Exeter, PA 18643
USA

INFMANU3079/RevA/September05

The symbols below are used throughout this owner's manual and on the power chair to identify warnings and important
information. It is very important for you to read them and understand them completely.

WARNING! Failure to follow designated procedures can cause either personal injury, component

damage, or malfunction (black symbol on yellow triangle with black border).

MANDATORY! These actions should be performed as specified. Failure to perform mandatory

actions can cause injury to personnel and/or damage to equipment (white symbol on blue dot).

PROHIBITED! These actions should be prohibited. These actions should not be performed at any

time or in any circumstances. Performing a prohibited action can cause injury to personnel and/

or damage to equipment (black symbol with red circle and red slash).

Summary of Contents for Quantum 610

Page 1: ...Owner s Manual 21 Healey Road Dandenong 3175 Victoria Australia ACN 088 609 661 www quantumrehab com ...

Page 2: ...etely WARNING Failure to follow designated procedures can cause either personal injury component damage or malfunction black symbol on yellow triangle with black border MANDATORY These actions should be performed as specified Failure to perform mandatory actions can cause injury to personnel and or damage to equipment white symbol on blue dot PROHIBITED These actions should be prohibited These act...

Page 3: ...I OPERATION 33 VIII CARE AND MAINTENANCE 48 IX WARRANTY 54 C O N T E N T S Thisowner smanualiscompiledfromthelatestspecificationsandproductinformationavailableatthetimeofpublication Wereservetherighttomakechangesastheybecomenecessary Anychangestoourproductsmaycauseslightvariations betweentheillustrationsandexplanationsinthismanualandtheproductyouhavepurchased ...

Page 4: ...er or modify this product or remove or renderinoperableorunsafeanyguards shields orothersafetyfeaturesofthisproduct fail refuse orneglecttoinstallany retrofit kits from time to time provided by Pride to enhance or preserve the safe use of this product INFORMATION EXCHANGE Wewanttohearyourquestions comments andsuggestionsaboutthismanual Wewouldalsoliketohearaboutthesafety and reliability of your ne...

Page 5: ...e mode Place unit on level ground and stand behind or to one side when changing from drive mode to freewheel mode or freewheel mode to drive mode Unlocked and in freewheel mode Battery Configuration T T T T T Terminal Post Connect Red wire to T T T T T with Connect Black wire to T T T T T with PRODUCT SAFETY SYMBOLS Thesymbolsbelowareusedonthepowerchairtoidentifywarnings mandatoryactions andprohib...

Page 6: ...condition Removal of grounding prong can create electrical hazard If necessary properly install an approved 3 pronged adapter to an electrical outlet having 2 pronged plug access Failure to heed could result in personal injury and or property damage Prevent personal injury and equipment damage Do not connect an extension lead to the AC DC converter or the battery charger EMI RFI This product has b...

Page 7: ...ce Simplytakeyourtimeandyouwillsoonbeinfullandconfidentcontrolasyoumaneuverthroughdoorways on and off of lifts up and down ramps and over moderate terrain Belowaresomeprecautions tips andothersafetyconsiderationsthatwillhelptheuserbecomeaccustomedtooperating thepowerchairsafely Modifications Pridehasdesignedandengineeredyourpowerchairtoprovidemaximummobilityandutility Awiderangeofaccessories is av...

Page 8: ...amps may have turning switchbacks 180 degree turns that require you to have good cornering skills on your power chair Proceed with extreme caution as you approach the downgrade of a ramp or other incline Takewideswingswithyourpowerchair sfrontwheelsaroundanytightcorners Ifyoudothat thepowerchair srear wheels will follow a wide arc not cut the corner short and not bump into or get hung up on any ra...

Page 9: ...ringspeedscanstillcreatethepossibil ityoftipping Factorswhichaffectthepossibilityoftippinginclude butarenotlimitedto corneringspeed steeringangle howsharplyyouareturning unevenroadsurfaces inclinedroadsurfaces ridingfromanareaoflowtractiontoanarea of high traction such as passing from a grassy area to a paved area especially at high speed while turning and abrupt directional changes High cornering...

Page 10: ...irably on packed soil grass and gravel Feel free to use your power chair safely on lawns and in park areas Reduce your power chair s speed when driving on uneven terrain and or soft surfaces Avoidtallgrassthatcanentangletherunninggear Avoid loosely packed gravel and sand Ifyoufeelunsureaboutadrivingsurface avoidthatsurface Stationary Obstacles Steps Kerbs etc Proceed with extreme caution when driv...

Page 11: ...rom tipping forward during transfer and causing injury WARNING Avoid using your armrests for weight bearing purposes Such use may cause the power chair to tip and cause personal injury WARNING Avoid putting all of your weight on the foot riggings Such use may cause the power chair to tip and cause personal injury Doors Determine if the door opens toward or away from you Driveyourpowerchairgentlyan...

Page 12: ...you fall from the power chair WARNING The positioning belt is not designed for use as a seat belt in a motor vehicle Nor is your power chair suitable for use as a seat in any vehicle Anyone traveling in a vehicle should be properly belted into seats approved by the vehicle manufacturer Reaching and Bending Neverreach lean orbendwhiledrivingyourpowerchair Ifitisabsolutelynecessarytoreach lean orben...

Page 13: ...lity vehicles Electromagnetic and Radio Frequency Interference can come from sources such as cellular phones mobile two way radios such as walkie talkies radio stations TV stations amateur radio HAM transmitters wireless computer links microwave signals paging transmitters and medium range mobile transceivers used by emergency vehicles In some cases thesewavescancauseunintendedmovementordamagetoth...

Page 14: ...mblyincludesthearmrests seatback andseatbase Thepowerbaseassemblyincludestwomotor brakeassem blies two drive wheels four caster wheels two batteries and wiring harnesses See figure 5 6 and 7 SEATBACK REAR SHROUD DRIVE WHEEL CASTER WHEEL Figure 5 The Quantum 610 Optional Seating System Shown POWERBASE ASSEMBLY SEAT ASSEMBLY FOOTRIGGING FOOT PLATFORM SHOWN SEAT BASE ARMRESTS CONTROLLER VSI SHOWN CAS...

Page 15: ...tions High BackSeat Medium BackSeat SpecialtySeat PowerElevatingSeat SynergySeat SynergyManualRecline SynergyManualTilt SynergyTRU BalancePowerPositioningSystems Drivetrain Twomotor mid wheel 6drive Batteries Two12 volt U 1batteries AGMorGel Celltyperecommended Range Upto40km BatteryCharger 5 amp off board Electronics 70 ampPGDrivesVSIController standard 75 ampDynamicFLIGHTController 70 ampPGDrive...

Page 16: ...tor This is where the controller connects to the power base MainCircuitBreaker Themaincircuitbreakerisasafetyfeaturebuiltintoyourpowerchair Whenthebatteriesandthe motorsareheavilystrained e g fromexcessiveloads themaincircuitbreakertripstopreventdamagetothemotorsand theelectronics Ifthecircuittrips allowyourpowerchairto rest forapproximatelyoneminute Next pushinthecircuit breaker button turn on th...

Page 17: ...Quantum 610 www quantumrehab com 17 I I I Y O U R P O W E R C H A I R Figure 7 Quantum 610 Electrical Components MAINCIRCUITBREAKER BATTERY CONNECTORS MOTOR CONNECTORS ...

Page 18: ...gage or disengage the drive motors 1 Locate the lever on top of each motor 2 Push the two levers inward to engage the drive motors See figure 8 3 Pull the two levers outward to disengage the drive motors See figure 9 Ifaleverisdifficulttomoveineitherdirection slightlyrockthepowerchairbackandforth Thelevershouldthenmoveto thedesiredposition WARNING It is important to remember that when your power c...

Page 19: ...lsthosepartsofthepowerchairthataredesignedtobedisassembledand assembledbyanenduserorbyaqualifiedcarerbeforeusingtheproductormakingcomfortadjustments I V A S S E M B L Y ARMRESTANGLEADJUSTMENT SEAT INSTALLATION Figure 10 Quantum 610 AssemblyView TYRE TUBEREPLACEMENT FOOT PLATFORM HEIGHT DEPTH ADJUSTMENT SEATHEIGHT ANGLEADJUSTMENT CONTROLLER POSITION FOOT PLATFORM ANGLEADJUSTMENT ARMREST WIDTH ADJUS...

Page 20: ...e to pivot and you may lose control of the seat if they do so resulting in personal injury or damage to the chair To install the seat 1 Tilt the seat back and slide the rear extrusion onto the rear trapeze bar See figure 11 2 Lowerthefrontextrusionontothepowerchairbaseor front trapeze bar until the seat locks into place 3 Flip the seat latch safety down See figure 11 WARNING Make sure the seat lat...

Page 21: ...elf may be any one of the styles offeredforthismodel thewaytheseatbaseattachestothe power base is different To install the power seat l Aligntheseatplateinterfacebracketontotheactuator Seefigure12 2 Insert screws into the actuator and tighten 3 Place seating system onto the seat plate and secure Figure 12 Power Seat Actuator I V A S S E M B L Y ...

Page 22: ...s TRAPEZE BARS RETAINING CLIPS SEAT POSTS Figure 14 Seat Height Adjustment Trapeze Bars SCREWS SEAT POSTS RETAINING CLIPS Youmayneedthefollowingtomakecomfortadjustments metric standard socket set and ratchet adjustablespanner thread lock Seat Height and Seat Angle Adjustment You can change the seat height to one of four positions in 2 54 cm 1 in increments by raising the front and rear tra peze ba...

Page 23: ...th extrusions from the bottom of the seat 6 Repositiontheextrusionsonadifferentsetofmounting holes Youmustmovebothextrusionsthesamenumber of holes either forward or rearwards See figure 15 7 Fasten the extrusions back onto the bottom of the seat 8 Reinstalltheseat 9 Reconnectthecontroller 10 Reinstalltherearshroudandtightenthefasteners Seatback Angle Adjustment Ifyourpowerchairisequippedwithanadju...

Page 24: ...t plat form bracket See figure 17 2 Raise or lower the foot platform to the desired height 3 Reinstall the quick release fasteners into the foot plat formbracketandtighten Foot Platform Depth To adjust the foot platform depth 1 Remove the quick release fasteners from the foot plat form bracket See figure 17 V C O M F O R T A D J U S T M E N T S Figure 17 Foot Platform Adjustment FOOT PLATFORM BRAC...

Page 25: ...me or the power base frame To change the controller position 1 Turn off the power to the controller 2 Turntherearshroudfastenersanticlockwiseone quarter turn Seefigure6 3 Remove the rear shroud 4 Unplugthecontrollerconnector s fromthepowerbase 5 Cut the wire tie s securing the controller cable to the armrest 6 Loosen the setscrews in the mounting block See figure 21 7 Move the controller mounting ...

Page 26: ...ve the leg rest to the desired angle To adjust the ELR length 1 Remove the two adjustment screws from the side of eachlegrestextension 2 Slide the leg rest up or down to the desired length 3 Reinstallthetwoadjustmentscrews Heavy Duty Drop in Leg Rests You can adjust the forward back position as well as the length of the heavy duty drop in leg rests See figure 24 To adjust the forward back position...

Page 27: ...a swing away footrest or an elevating leg rest The multi axis foot plate has four adjustments leg rest length A position B tilt C and angle D See figure 25 To change leg rest length A 1 Remove the hardware 2 Move the leg rest to the desired position 3 Reinstallthehardware To change foot plate position B 1 Remove the hardware 2 Move the foot plate to the desired position 3 Reinstallthehardware To c...

Page 28: ...er elevating seat option is intended for use on a level surface only Never raise the seat from its lowest position on an inclined surface Failure to heed this warning can result in the power chair tipping over and causing injury WARNING Never raise the seat from its low est position when operating your power chair on bumpy or uneven surfaces Failure to heed this warning can result in the power cha...

Page 29: ...ult in personal injury and or property damage PROHIBITED Never use an extension lead to plug in your battery charger Plug the charger directly into a properly wired standard wall outlet Tochargethebatteriesusingtheoff boardcharger 1 Positionyourpowerchairnexttoastandardwalloutlet 2 Becertainthecontrollerpoweristurnedoff 3 Plugtheoff boardchargerintotheoff boardcharger programmingsocketonthecontrol...

Page 30: ...ome into play when deciding how often to charge the batteries You may use your power chair all day on a daily basis or you may not use it for weeks at a time Daily Use If you use your power chair on a daily basis charge the batteries as soon as you are finished using your power chair Your power chair will be ready each morning to give you a full day s service It is recommended that you charge the ...

Page 31: ...extends the time needed to recharge the battery just as with a car battery It might take a few days for the temperature of the battery to stabilise and adjust to its new ambient temperature More importantly it will take a few charging cycles a partial drain then a full recharge to establish the critical chemical balance that is essential to the battery s peak performance and long life It will be w...

Page 32: ...and trains as there is no danger of spillage or leakage We suggest you contact the carrier s ticketcounterinadvancetodeterminethatcarrier sspecificrequirements Whataboutshipping If you wish to use a freight company to ship your power chair to your final destination repack your power chair in the originalshippingcontainerandshipthebatteriesinseparateboxes V I B A T T E R I E S A N D C H A R G I N G...

Page 33: ... speed acceleration deceleration and braking But if it is programmed incorrectly or outside of the safe limits as determined by your healthcare professional it can create a dangerous situation Only the power chair manufacturer an authorised representative of the manufacturer or a trained service technician should program the controller Figure 27 VSI Controller Optional 6 Key Shown The VSI consists...

Page 34: ... possible VSI operational and electrical system OK NOTE When the batteries approach a discharged state the first red light will begin to slowly flash reminding you the batteries need to be charged immediately Rapid flash of lights Indicates a fault in the VSI or the electrical system Refer to VSI Error Codes Ripple side to side of lights The joystick was not in the neutral position when the contro...

Page 35: ...tick to the full forward position until the VSI beeps 3 Pull the joystick to the full rearward position until the VSI beeps 4 Release the joystick There should be a long beep 5 The VSI is now unlocked NOTE If the above procedure fails to either lock or unlock the VSI contact your Quantum Rehab Specialist Off board Charger Programming Socket Theoff boardcharger programmingsocketislocatedonthefronto...

Page 36: ...rmalconditions Thetablebelowidentifies theindividualerrorcodes Errorcodesaredisplayedasarapidflashingofthebatteryconditionmeterlights Ifyougetone of these error codes contact your Quantum Rehab Specialist FLASHING LIGHTS DIAGNOSIS AND SOLUTION 1 The batteries need charging or there is a bad connection to the batteries Check the connections to the batteries If the connections are good try charging ...

Page 37: ...ed acceleration deceleration and braking But if it is programmed incorrectly or outside of the safe limits as determined by your healthcare professional it can create a dangerous situation Only the power chair manufacturer an authorized representative of the manufacturer or a trained service technician should program the controller The FLIGHT consists of 1 joystick 2 keypad 3 off boardcharger prog...

Page 38: ...teady Display FLIGHTis in programming inhibit orchargingmode RightGreenLEDFlashing FLIGHTisinspeedlimit mode All LEDs Flashing Slowly The joystick was not in the neutral position when the controller was turned on If you get all LEDs flashing slowly turn off the controller allow the joystick to return to the neutral position then turn on the controller All LEDs Flashing Quickly The FLIGHT has detec...

Page 39: ...not moved in any direction for a period of time This time factor is programmed into the controller To restore power and continue push any key on the keypad Error Codes The battery condition meter will flash error codes when the FLIGHT controller detects an abnormal condition in the electrical system All of the battery condition meter LEDs will flash a number of times quickly then pause then flash ...

Page 40: ...onal it can create a dangerous situation Only the power chair manufacturer an authorized repre sentative of the manufacturer or a trained service technician should program the controller 1 2 3 4 Figure 31 Remote Plus Controller The Remote Plus consists of the following 1 joystick 2 keypad 3 controllercommunicationscable 4 off boardcharger programmingsocket Joystick Thejoystickcontrolsthedirectiona...

Page 41: ...e direction The chair will re sume operation at the selected speed Figure 32 Remote Plus Keypad NOTE We recommend that the first few times you operate your power chair you have your speed on the slowest setting until you become familiar with your new power chair Horn Key The horn key activates the horn Battery Condition Meter Thebatteryconditionmeterisa10 segmentilluminateddisplaylocatedinfrontoft...

Page 42: ...rogrammingsocketislocatedonthefrontoftheRemotePlus Ifyouuseanoff boardcharger the charger current should not exceed 8 amps Contact your Quantum Rehab Specialist for more information WARNING Only chargers with Neutrik NC3MX plugs should be connected to the off board charger programming socket See your Quantum Rehab Specialist for more information NOTE Changes to the programming can only be made by ...

Page 43: ...he batteries If the connections are good try charging the batteries 2 The left motor has a bad connection Check the left motor connection 3 The left motor has a short circuit to a battery connection Contact your Quantum Rehab Specialist 4 The right motor has a bad connection Check the right motor connection 5 The right motor has a short circuit to a battery connection Contact your Quantum Rehab Sp...

Page 44: ...ING The controller program can affect speed acceleration deceleration and braking If it is programmed incorrectly or outside of the safe limits as determined by your healthcare professional it can create a dangerous situation Only the power chair manufacturer an authorized representative of the manufacturer or a trained service technician should program the controller The Microdrive Controller con...

Page 45: ...dition Meter Thebatteryconditionmeterisa10 segmentilluminateddisplaythatindicatesthattheMicrodriveispoweredonandalso gives the status of the batteries the controller and the power chair electrical system Red yellow and green lights lit Batteries charged controller and electrical system OK Red and yellow lights lit Charge batteries if possible controller and electrical system OK Red lights only lit...

Page 46: ...sstationary foraperiodoffiveminutes Thebatteryconditionmeterwillindicatesleepmodebyblinkingonceeveryfiveseconds To restore power and resume operation of the chair flip the on off switch twice Thermal Rollback TheMicrodrivecontrollerisequippedwithathermalrollbackcircuitwhichmonitorsthetemperatureofthechair smotors and controller If either exceeds 50 C 122 F the controller reduces the motor voltage ...

Page 47: ... SeeQuantumRehabSpecialist 7 Possible Joystick Fault SeeQuantumRehabSpecialist 6 InhibitActive Unplugcharger Checkconnections 5 RightMotorWiringFault Checkrightmotorwiring 4 RightMotorDisconnected Checkrightmotorwiring 3 LeftMotorWiringFault Checkleftmotorwiring 2 LeftMotorDisconnected Checkleftmotorwiring 1 LowBatteryVoltage Checkbatteries batterywiring V I I O P E R A T I O N ...

Page 48: ...stick operation and the brakes before using your power chair again 4 If any inconsistencies are found take your power chair to your Quantum Rehab Specialist Temperature Someofthepartsofyourpowerchairaresusceptibletoextremechangesintemperature Alwayskeepyourpowerchairbetween thetemperaturesof 8 C 18 Fand50 C 122 F Inextremelycoldtemperaturesthebatteriesmayfreeze Thespecifictemperatureatwhichtheyfre...

Page 49: ...Thereshouldbe35psi 2 4bar ineachtyre Ifatyredoesnotholdair seeaQuantumRehab Specialistforreplacementofthetube Calibratethejoystickifanoticeabledifferenceinperformanceisdetectedorifthejoystickdoesnotoperateproperly Tocalibrate thejoystick powerofftheunit placethejoystickintheneutralposition andpowertheunitbackon Ifaproblemstillexistswithyour joystick sperformance contactyourQuantumRehabSpecialist C...

Page 50: ...eel assembly Replacement tyres tubes and wheel assemblies are readily availablethroughyourQuantumRehabSpecialist WARNING To avoid possible injury be sure that the controller s power is turned off and the power chair is not in freewheel mode before performing this procedure WARNING Completely deflate the tyre before attempting repair Follow these easy steps for a quick and safe repair for both pneu...

Page 51: ...t the power chair is in drive mode See III Your Power Chair 3 Unlock the rear shroud fasteners 4 Remove the rear shroud See figure 36 5 Disconnect the battery harness from the rear battery 6 Removetheretainingpinandliftoffthefrontcoverusingthefootplatformbracket Seefigure17 7 Slide the battery tray forward 8 Disconnect the battery harness from the front battery 9 Unfasten the hook and loop straps ...

Page 52: ...52 www quantumrehab com Quantum 610 BATTERYWIRINGDIAGRAMLABEL V I I I C A R E A N D M A I N T E N A N C E Figure 36 Battery Installation REARSHROUDFASTENERS REARSHROUD FRONT BATTERY REAR BATTERY ...

Page 53: ...or broken wheel assemblies Does not power up Powers up but does not move Corrective Maintenance If the battery condition meter does not light up when you turn on the power Check the harness connections Make sure they are tight Check the circuit breaker Reset it if necessary Check the battery connections If the above conditions prove normal you can load test the batteries with a battery load tester...

Page 54: ...This guarantee does not extend to those items which may need replacement due to normal wear and tear tyres belts bulbs upholstery plastic shrouds motor brushes fuses and batteries or damage to the product caused by misuse or accident for which Pride or its agent cannot be held responsible This warranty does not include labour or service calls BATTERIES Batteriesarecoveredbyatwelve 12 monthwarranty...

Page 55: ... Thank you for making the Quantum 610 your choice in power chairs We have thoroughly inspected your Quantum 610 The following check marks indicate that it has been tested driven and inspected 1 In Quality QualityControl Quantum610 FitandFinish Performance Inclusion of all Parts Controller Serial Serial Number ...

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