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Quadra-Fire PIONEER-III-ABK, Installation Manual, Page: 2 / 50

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Quadra-Fire PIONEER-III-ABK Installation Manual Download Page 2

 

Safety Alert Key:

• 

DANGER!

 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• 

WARNING!

 Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• 

CAUTION!

 

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• 

NOTICE:

 Indicates practices which may cause damage to the fireplace or to property.

Table of Contents

1 Product Specific & Important Safety Information 

A. Appliance Certification 

4

B. BTU Efficiency Specifications 

4

C. Mobile Home Approved 

4

D. Glass Specifications 

5

E. Non-Combustible Materials 

5

F.  Combustible Materials 

5

G.  Electrical Codes 

5

2 Getting Started 

A. Typical Fireplace System 

6

B. Design and Installation Considerations 

7

1. Selecting Fireplace Locations 

7

2. Locating Fireplace & Chimney 

8

C. Tools and Supplies Needed 

9

D. Inspect Fireplace and Components 

9

E. Fireplace System Requirements 

9

3 Framing and Clearances 

A. Fireplace Dimensions 

10

B. Clearances 

11

C. Construct the Chase 

12

D. Frame the Fireplace 

13

E. Secure and Level the Fireplace 

13

F.  Installation of Top Standoffs 

14

G. Protective Metal Hearth Strips 

15

H. Non-Combustible Facing Board (Provided) 

15

I.  Outside Air Kit 

15

J. Fan Air Kit (Required) 

18

K. Heat Zone Kit (Optional) 

19

4 Electrical Wiring 

A. Fireplace  

23

B. Thermostat Installation 

23

5 Chimney and Termination Requirements 

A. Chimney Requirements 

25

B. Offsets/Returns 

26

C. Termination Requirements 

27

6 Chimney Installation 

A. Typical Chimney System 

28

B. Assemble Chimney Sections  

29

C. Install Chimney Air kit (CAK4A) 

29

D. Secure Offset/Return 

30

E. Install Ceiling Firestops 

31

F.  Install Attic Insulation Shield 

32

G. Roof Penetration 

33

H. Manufactured Home Installation 

33

I.  Install Chase/Chase Top 

34

J.  Install Termination Cap 

35

7 Finishing 

A. Template 

37

B. Finish the Wall 

38

1. Stone, Brick Finish 

38

2. Tile, Granite, Marble Finish 

38

C. Mantel and Wall Projections 

38

D. Finishing the Hearth Extension 

39

E. Non-Combustible Sealant Material 

40

8 Fireplace Setup 

A. Firebrick Placement 

41

B. Baffle and Blanket Placement 

42

C. Install Fascia (Fronts) 

42

9 Reference Materials 

A. Chimney Components 

43

B. Accessories 

48

2

Quadra-Fire • PIONEER - III • 4182-901 Installation Manual • Rev C • 07/19

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Summary of Contents for PIONEER-III-ABK

Page 1: ...and operation OWNER Retain this manual for future reference PIONEER III ABK PIONEER III RBK Pour demander un exemplaire en français de ce Manuel du propriétaire visitez www quadrafire com translations Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies recommends HHT Factory Trained or NFI certified professionals Contact your dealer with q...

Page 2: ...12 D Frame the Fireplace 13 E Secure and Level the Fireplace 13 F Installation of Top Standoffs 14 G Protective Metal Hearth Strips 15 H Non Combustible Facing Board Provided 15 I Outside Air Kit 15 J Fan Air Kit Required 18 K Heat Zone Kit Optional 19 4 Electrical Wiring A Fireplace 23 B Thermostat Installation 23 5 Chimney and Termination Requirements A Chimney Requirements 25 B Offsets Returns ...

Page 3: ...mbustible areas areas Verified all clearances meet installation manual requirements Mantels and wall projections comply with installation manual requirements Protective hearth strips and hearth extension installed per manual requirements Fireplace Setup Section 8 All packaging and protective materials removed Firebrick baffle and ceramic blanket installed correctly Facia and doors properly install...

Page 4: ... emission standards using cord wood EPA Certified Emissions 2 0 g hr LHV Tested Efficiency 74 3 HHV Tested Efficiency 69 1 EPA BTU Output 14 700 72 800 hr Vent Size 8 inches Firebox Size 4 07 cubic feet Recommended Log Length 24 inches Fuel Seasoned Cord Wood less than 20 moisture HHT SL300 Series DuraVent DuraPlus Weighted average LHV Low Heating Value efficiency using cord wood and data collecte...

Page 5: ...on service or maintenance can cause injury or property dam age E Non Combustible Materials Material which will not ignite and burn composed of any combination of the following Steel Plaster Brick Iron Concrete Tile Glass Slate Materials reported as passing ASTM E 136 Standard Test Method for Behavior of Metals in a Vertical Tube Furnace of 750 C F Combustible Materials Material made of or surfaced...

Page 6: ...rial Hearth extension Non combustible roof flashing maintains minimum clearance around chimney Additional lateral support for chimney above roof or enclosed in chase if needed Enclosed space above and around fireplace Ceiling firestop on floor of attic Support straps on rafter supports chimney not shown Outside combustion air Outside combustion air Chimney Air Kit CAK 4A not shown must be used wit...

Page 7: ...aving jurisdiction over restrictions installation inspection and permits 1 Selecting Fireplace Locations This fireplace may be used as a room divider installed along a wall across a corner or used in an exterior chase See Figure 2 2 Locating the fireplace in a basement near frequently opened doors central heat outlets or returns or other loca tions of considerable air movement can affect the perfo...

Page 8: ...ak Recommended Insulated exterior chase in cooler climates Recommended Location Above peak Inside heated space Location NOT recommended Too close to tree Below adjacent structure Lower roof line Avoid outside wall Marginal Location Wind loading possible Not recommended in basement due to high negative pressure concerns that effect draft Figure 2 3 Recommended Chimney Locations Install the outside ...

Page 9: ...ial included with fireplace Hearth Extension Outside Air System hood and collars included with fireplace Fascia Chimney System Chimney air kit included with fireplace required with SL300 series chimney Attic Insulation Shield included with fireplace Chimney termination cap Non combustible finish material Fan Air System grill and collar included with fireplace Optional components include Lintel Bar...

Page 10: ...292 mm 19 1 8 in 486 mm 15 in 381mm 1 in 38 mm 1 in 25 mm 9 in 248 mm 17 in 428 mm 8 in 210 mm 6 in 165 mm 1 in 25 mm 23 in 597 mm 12 in 324 mm 16 in 406 mm 63 in 1607 mm 36 in 927 mm 47 in 1200 mm 5 7 8 in 149 mm 1 in 38 mm 28 1 8 in 714 mm 39 in 991 mm 47 7 8 in 1216 mm 50 7 8 in 1292 mm 15 in 381mm 1 in 38 mm 18 1 8 in 460 mm 1 in 25 mm 9 in 248 mm 17 in 428 mm 8 in 210 mm 6 in 165 mm 10 Quadra...

Page 11: ... to header Electrical wires must be a minimum of 16 in 406 mm from top 1 1 2 in 38 mm to side of appliance 1 in 25 mm to back of appliance 0 in to floor 36 in 914 mm Top of appliance to ceiling Chimney Air Kit required with SL chimney DuraPlus base plate required with Duraplus chimney WITHIN ENCLOSURE AREA Fireplace to backwall 1 in 25 mm Fireplace to sidewall 1 in 38 mm Duct boots to framing 0 in...

Page 12: ...4 C Construct the Chase A chase is a vertical boxlike structure built to enclose the fireplace and or its vent system Vertical chimneys that run on the outside of a building must be installed inside a chase See Figure 3 4 Construction of the chase may vary with the type of build ing Local building codes MUST be followed Hearth Home Technologies recommends The inside surfaces be drywalled and taped...

Page 13: ...let mounting brackets located on either side of the fireplace to the sub floor Standoffs are attached to the fireplace The unit can be positioned with the standoffs touching combustible walls or framing but DO NOT pack insulation or other materials in the air space between the fireplace and wall Figure 3 3 shows a typical framing using 2 x 4 lumber of the fireplace assuming combustible materials a...

Page 14: ...hown in Figure 3 8 The top of the standoffs will be screwed to the header Figure 3 7 Remove Standoffs Figure 3 8 Screw Standoffs to Fireplace Screwed to header Standoff screwed to top Locate the two protective metal hearth strips measuring approximately 26 in x 4 in 660 mm x 102 mm included with this fireplace Slide each metal strip 2 in 51 mm under front edge of fireplace Overlap strips in the mi...

Page 15: ...oisture penetration and air leaks Seal between the outside air inlet hood and the house with silicone to prevent air infiltration CAUTION Risk of Cuts Abrasions Wear protective gloves and safety glasses during installation Sheet metal edges are sharp CAUTION Risk of Fire or Asphyxiation DO NOT draw outside combustion air from wall floor or ceiling cavity or enclosed spaces such as an attic or gara...

Page 16: ...r to the left side Figure 3 15 Outside air handle shown on right side Pull the outside air box straight out Figure 3 16 Outside Air Box Remove the cover plate on the left side and move it to the right side then install the outside air box on the left side Figure 3 12 Right Side Outside Air Fan Air Collar Fan Air Cover Plate Outside Air Cover Plate Fan Air Outside Air Outer cover plate for thermost...

Page 17: ... in ventilated crawl space YES Figure 3 19 Outside Air Installation Figure 3 18 Outside Air Inlet Locations 3 ft 91cm min from top of uppermost chimney section to outside air inlet Attic insulation shield must be used to keep insulation away from chimney Ceiling firestop on floor of attic Locate outside air inlet to prevent blockage from leaves snow ice or other debris 17 Quadra Fire PIONEER III 4...

Page 18: ... Outside Air Cover Plate Fan Air Outside Air Outer cover plate for thermostat wire A 6 inch 152 mm duct must be run to another location in the home and used as a cold air return within the home and distributed thru the fans and into the room where the fireplace is located See Figure 3 22 To use the wall ceiling grill included requires a 10 x 4 x 6 register boot not included To use the floor grill ...

Page 19: ...the fireplace Installation of this kit MUST be performed by a qualified service technician If any parts are missing or damaged contact your local dealer before starting installation DO NOT install a dam aged kit This kit is tested and safe when installed in accordance with this installation manual It is your responsibility to read all instructions before starting installation and to follow these i...

Page 20: ...to prevent leakage Determine the location for the air register and fan housing assembly Cut a 6 3 4 in x 13 1 8 in 213 mm x 333 mm hole between framing members wall studs or floor joists The brackets can be rotated 180 and mounted to the back side of the 2 x 4 if necessary See Figure 3 27 NOTICE The fan and electrical connections must be accessible for servicing per local code requirements Attach ...

Page 21: ...cket position for when drywall has not been installed Fan housing Framing 14 in 368 mm 13 1 8 in 333 mm 6 in 171mm Cut out in wall floor or ceiling Fan Housing Install Grill with Louvers pointed down Mounting Bracket can rotate 180 45 Elbow Secure B Vent to Fan Housing with sheet metal screws Secure B Vent to Adapter with sheet metal screws Adapter Mounting Plate Starter Pipe Cover Plate 21 Quadra...

Page 22: ...e 3 33 White Black Junction Box Removed White White Black Black Incoming Power 110V 14 2 w ground Installing Fan In Housing Attach the 2 wires to the spade terminals on the motor Insert fan into the fan housing starting with motor end first Slip it below the L bracket on the left side allowing the right side to drop in See Figure 3 29 Tilt the fan forward to clear the mounting brackets then lift t...

Page 23: ...uous strand of 18 to 22 gauge thermostat wire For optimum performance your thermostat should be Mounted on an inside wall approximately 5 ft above the floor Do not locate where there is poor air circulation such as in a corner alcove behind doors bookcase or other objects Located away from drafts direct sunlight above a lamp television radiator a wall next to a window or direct heat from the appli...

Page 24: ...ed 6 There are two AA ALKALINE ONLY batteries already installed into the thermostat to activate remove black plastic tab that is located inside the battery compart ment Remove the outer thermostat wire cover plate and insert the end of the wire with the spade ends on it through the hole in the cover plate See Figure 4 5 Continue inserting the wire into the fireplace and through the hole in the inn...

Page 25: ...urn 6 ft 1 83 m Maximum unsupported chimney height above the fireplace 35 ft 10 67 m Maximum unsupported chimney above roof 6 ft 1 83 m WARNING Risk of Fire You must maintain 2 in 51 mm air space clearance to insulation and other combustible materials around the chimney system Failure to do so may cause overheating and fire NOTICE You must provide support for the pipe during construction and check...

Page 26: ...osest to but not less than 14 1 2 in 368 mm is 14 1 2 in 368 mm us ing a 30 offset return You determine from the table that you need 34 1 8 in 867 mm Dimension B between the offset and return The chimney component that best fits your application is one SL324 15 degree 30 degree SL306 SL312 SL318 SL324 SL336 SL348 A B A B in mm in mm in mm in mm 1 5 8 41 13 3 8 340 3 5 8 92 15 1 2 394 2 7 8 73 17 3...

Page 27: ...cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative cap cover In a staggered installation with both gas and wood terminations the wood termination cap must be higher than the gas termination cap Figure 5 3 Multiple Chimney Locations C Termination Requirements Install a cap approved and listed for this fireplace system Locate cap wh...

Page 28: ...ed where chimney passes through ceiling or floor Attic Shield is required where chimney passes through attic Figure 6 1 Typical Chimney System Guidelines for Chimney System Installation NOTICE Chimney performance may vary Trees buildings roof lines and wind conditions affect performance Chimney height may need adjustment if smoking or overdraft occurs A Typical Chimney System The SL300 series chim...

Page 29: ...ly those components described in this manual Attach either a straight chimney section or an offset to the top of the fireplace starting with the inner flue followed by the outer casing Continue this order until termination cap is reached depending on your installation requirement Chimney sections are locked together by pushing down ward until the top section meets the stop bead on the lower sectio...

Page 30: ...st be locked into position with screws outer only To prevent gravity from pulling the chimney sections apart the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters See Fig ure 6 5 Use 6 or 8 sheet metal screw or larger no longer than 1 2 in 13 mm WARNING Risk of Fire Secure offsets with screws not to exceed 1 2 in 13 mm In length Secure returns wit...

Page 31: ...t Figure 6 6 Installing the Ceiling Firestop Catalog A B in mm in mm FS338 14 1 2 368 14 1 2 368 FS339 14 1 2 368 18 3 8 467 FS340 14 1 2 368 23 584 E Install Firestops WARNING Risk of Fire Firestops must be used whenever the chimney penetrates a ceiling floor Mark and cut an opening in ceiling floor as shown in Figure 6 6 Frame the opening with the same size lumber used in the ceiling joists Nail...

Page 32: ...l codes for further details Insert three screws Pre bend the tabs to rest against pipe to prevent insulation from falling in 5 Tabs bent in 90 Figure 6 7 Prepare Attic Insulation Shield F Install Attic Insulation Shield WARNING Risk of Fire You MUST install an attic insu lation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney DO ...

Page 33: ...roof structure Consult local codes for framing details H Manufactured Home Installation SL 300 Series Ceiling Roof Thimble Center the flashing over the chimney and nail it to the roof Keep gaps between the flashing plate and the roof to a minimum Caulk the flashing plate and roof junction as well as the vertical seam on the flashing All nail heads must be caulked with a roofing sealant Finish asse...

Page 34: ... welded or spun collar around pipe opening to keep water out Provide a 1 8 in 3 mm gap around the flue pipe Slope the chase top downward away from the opening WARNING Risk of Fire DO NOT caulk the pipe to the chase top collar Caulk all seams to prevent leaks Slope Downward 1 4 in per foot minimum Turn down Drip Edge Chase 2 in 51 mm Collar on Chase Top 018 26 ga min Galvanized Chase Top Figure 6 1...

Page 35: ...he minimum overlap of cap to pipe as shown in the following illustrations MUST be met or chimney may separate from cap Separation allows sparks heat and embers to escape NOTICE Paint the termination cap with a rust resistant paint to protect against the effects of corrosion on those parts exposed to the weather Figure 6 17 Installing a TR342 B Round Telescoping Termination Cap Storm Collar Chimney...

Page 36: ...ure 6 19 Installing a TS345 TS345P Square Termination Cap Chimney Pipe Chase Top Termination Cap Chase Collar 2 in 51 mm Minimum Height Remove 2 screws from front back to lift the top off Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks The last section of pipe must stop between 2 in 51 mm above top of chase and 4 3 4 in 121 mm below t...

Page 37: ... to prevent scratching or other damage Install the template on the front of the fireplace Figure 7 1 with screws removed or provided NOTE Do not over tighten the screws just tighten up the template enough so that it comes in contact with the outer flanges on the front of the fireplace You are now ready to continue your installation with the desired decorative material The template also serves as a...

Page 38: ...from the side of the decorative front Surround legs that project more than 3 4 in 19 mm must be 16 in 406 mm away from the side of the decorative front Combustible trim must not cover the metal surfaces of the fireplace where the non combustible board is placed over the metal surfaces the space between the metal face of the fireplace and framing members Figure 7 4 Mantel Specifications Combustible...

Page 39: ...d with all fireplaces to protect the combustible floor in front of the fireplace from both radiant heat and sparks You MUST use a hearth extension with this fireplace Refer to Figure 7 5 for minimum dimensions This fireplace has been tested and approved for use with a hearth extension insulated to a minimum R value of 1 03 The hearth extension material MUST be covered with tile stone or other non ...

Page 40: ...nishing material over that remove the template Abead of non combustible sealant must be used to close off any gaps at the top and sides between the fireplace and non combustible facing Figure 7 9 to prevent cold air leaks and the risk of fire Large gaps can be bridged with fiberglass rope gasket When installation of the decorative material is complete replace install the fascia and fireplace doors...

Page 41: ...figurations Table 8 1 3 3 3 3 3 3 3 3 3 3 3 3 2 2 3 3 2 2 3 3 1 Remove new brick set from box and lay out to diagram as shown in Figure 8 1 Lay bottom bricks in firebox Install rear bricks on the top of the bottom bricks Slide top of bricks under clip on back of firebox wall and push bottom of brick back Install side bricks Slide top of brick under clips on side of firebox and push the bottom of t...

Page 42: ... Firebox Baffle Board Baffle Protection Channel in position C Install Fascia Fronts Fronts are required to complete the installation The PIO NEER III ABK fireplace allows a choice of fronts there fore they are shipped separately from the fireplace due to customer preference and selection The RBK front ships separately also but only one style Instructions for attach ment of the fronts are included ...

Page 43: ...ney Stabilizer SL315 Chimney Offset Return 15 deg SL330 Chimney Offset Return 30 deg FS338 Ceiling Firestop Straight FS339 Ceiling Firestop 15 deg FS340 Ceiling Firestop 30 deg AS8 SL300 Straight Attic Insulation Shield 24 in 610 mm shipped with fireplace JB877 Chimney Joint Band CB876 Chimney Bracket RF370 Roof Flashing Flat to 6 12 Pitch RF371 Roof Flashing 6 12 to 12 12 Pitch DTO134 146 Octogon...

Page 44: ...ive Height SL3 Chimney Stabilizer AS8 SL300 Straight Attic Insulation Shield shipped with unit 2 in 51 mm 10 1 2 in 267 mm JB877 Chimney Joint Band 10 1 2 in 267 mm CB876 Chimney Bracket MH841 Manufactured Home Thimble Extension 24 5 8 in 625 mm 16 5 8 in 422 mm 29 in 737 mm 16 5 8 in 422 mm 12966A Manufactured Home Thimble Assembled Diameter 14 1 2 in 368 mm Height 24 in 610 mm 20 in 508 mm 66 in...

Page 45: ...22 7 26 mm 1168 576 660 DTS134 A B C in 34 21 18 24 mm 864 538 610 DTS146 in 46 21 18 26 mm 1168 538 660 15 3 4 in 400 mm TR344 Round Termination Cap TCT375 Terra Cotta Cap TR342 B Round Telescoping Termination Cap ST375 Square Termination Cap 45 Quadra Fire PIONEER III 4182 901 Installation Manual Rev C 07 19 ...

Page 46: ...216 11 279 LDS46 48 1219 72 1829 8 5 216 11 279 LDS33 LDS46 Decorative Shroud Catalog A B C D E LDS BV in 26 12 5 15 5 22 23 mm 660 318 394 533 584 E D A C B LDS BV Decorative Shroud TS345 TS345P Square Termination Cap CT 3 B 46 Quadra Fire PIONEER III 4182 901 Installation Manual Rev C 07 19 ...

Page 47: ...S 8 DuraPlus firestop radiation shield DV 8DP XRB 8 DuraPlus extended roof bracket DV 6DP SC 6 8 Storm collar DV 8DP F6 8 DuraPlus flashing 0 12 6 12 DV 8DP FF 8 DuraPlus flat roof flashing DV 8DP F12 8 DuraPlus flashing 7 12 12 12 DV 8DP 06 8x6 DuraPlus pipe DV 8DP 09 8x9 DuraPlus pipe DV 8DP 12 8x12 DuraPlus pipe DV 8DP 24 8x24 DuraPlus pipe DV 8DP 24SS 8x24 DuraPlus pipe SS DV 8DP 36 8x36 DuraP...

Page 48: ...B Accessories Lintel Bar LINTEL Lintel Bar Finishing Template TMP PIIIA TMP PIIIR 48 Quadra Fire PIONEER III 4182 901 Installation Manual Rev C 07 19 ...

Page 49: ...This page intentionally left blank 49 Quadra Fire PIONEER III 4182 901 Installation Manual Rev C 07 19 ...

Page 50: ...eet Mount Pleasant Iowa 52641 www quadrafire com Please contact your Quadra Fire dealer with any questions or concerns For the location of your nearest Quadra Fire dealer please visit www quadrafire com R 50 Quadra Fire PIONEER III 4182 901 Installation Manual Rev C 07 19 ...

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