June 9, 2017
7061-196H
19
Explorer II
Figure 19.3
Figure 19.4
The ceramic blanket and both baffle boards
and tube channel assembly can all be
removed at the same time.
Baffle
Baffle
Ceramic Blanket
Figure 19.1
C. Snap Disc Replacement
(included with optional blower)
1. Unplug the appliance.
2.
Locate the snap disc bracket assembly at the bottom left
rear corner of the appliance.
3.
A magnet holds the bracket to the appliance. Pull the
bracket down away from the appliance to expose the snap
disc.
4.
Pull the snap disc and spade connectors up and out of
bracket as shown in
Figure 19.1
5.
Using a Phillips head screw driver, remove the 2 screws
from the snap disc and then remove the snap disc from
the spade connectors. Replace with new snap disc and
re-connect to spade connectors.
6.
Push the snap disc and spade connectors back inside
bracket. Reassemble in reverse order.
E. Baffle Removal
NOTE:
Tube Channel does not need to be removed to replace
the baffles.
1. Remove all ash from the firebox, and extinguish all hot
embers before disposal into a metal container.
2. The baffle board has 2 pieces. With the ceramic blanket
still in place, slide one baffle piece over the top of other one
and pull out top piece through the door opening and then
remove bottom baffle piece.
Figure 19.3
3. Remove the ceramic blanket.
4. Re-install the baffle pieces one piece at a time. Be sure
the baffle boards are even with the front manifold tube and
is resting on all tubes.
See page 12
5. To re-install the ceramic blanket, it is easier to fold it in
half first. Place on top of baffle board, open up and flatten
and smooth out the blanket. Re-check the baffle board for
correct positioning.
Figure 19.4
Figure 19.2
Magnet
Spade
Connectors
Snap Disc
D. Door Handle Assembly
1. Slide door handle through door.
2.
Install additional washer(s) as shown in
Figure 19.2
3.
Install key in groove.
4. Align groove in latch cam with key; slide latch cam over
shaft
5. Install locknut but do not over tighten, the handle needs
to rotate smoothly.
6.
Install fiber handle.
Figure 19.2
CAUTION!
Do not over tighten lock nut. The door handle
needs to move smoothly.
Locknut
Latch Cam
Spacing
Washers
Door Cross
Section
Square Key
Door Handle Shaft
Fiber Handle
