Quadra-Fire CASTILEI-CSB Owner'S Manual Download

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www.quadra

ﬁ

re.com

7022-122

January 19, 2011

CASTILE PELLET INSERT

O-T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

Owner’s Manual

Installation and Operation

CASTILEI-MBK

CASTILEI-PMH

CASTILEI-CSB

CASTILEI-CWL

Model:

DO NOT DISCARD THIS MANUAL

NOTICE

• Important operating and

maintenance instruc-

tions included.

•

Leave this manual with

party responsible for use

and operation.

•

Read, understand and

follow these instruc-

tions for safe installa-

tion and operation.

DO NOT

DISCARD

WARNING

Please read this entire manual

before installation and use of this

pellet fuel-burning room heater.

Failure to follow these instructions

could result in property damage,

bodily injury or even death.

•

Do not store or use gasoline or other ﬂ

am-

mable vapors and liquids in the vicinity of this

or any other appliance.

• Do not overﬁ re - If any external part starts to

glow, you are overﬁ ring. Reduce feed rate.

Over

ﬁ ring will void your warranty.

• Comply with all minimum clearances to com-

bustibles as speciﬁ ed. Failure to comply may

cause house ﬁ

re.

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national

codes and regulations.

• Consult local building, ﬁ re ofﬁ cials or authorities having jurisdic-

tion about restrictions, installation inspection, and permits.

CAUTION

Tested and approved for wood pellets and shelled

ﬁ eld corn fuel only. Burning of any other type of fuel

voids your warranty.

CAUTION

WARNING

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as

ﬁ replace.

• Alert children and adults to hazards of high

temperatures.

High temperatures may ignite clothing or other

ﬂ

ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable

materials away.

HOT SURFACES!

Glass and other surfaces are

hot during operation AND

cool down.

Summary of Contents for CASTILEI-CSB

Page 1: ...ny external part starts to glow you are overﬁring Reduce feed rate Overﬁring will void your warranty Comply with all minimum clearances to com bustibles as speciﬁed Failure to comply may cause house ﬁre Check building codes prior to installation Installation MUST comply with local regional state and national codes and regulations Consult local building ﬁre ofﬁcials or authorities having jurisdic t...

Page 2: ... glass only with 5mm ceramic available from your dealer To start set thermostat above room temperature the stove will light automatically To shutdown set thermostat to below room temperature For further instruction refer to owner s manual Keep viewing and ash removal doors tightly closed during operation PRÉVENTION DES FEUX DE MAISON Installez et utilisez en accord avec les instructions d installa...

Page 3: ...ort Standard Surround 20 21 G Surround Trim Set Econo 21 H Surround Cast Trim Set 22 I Log Set Placement 22 J Thermostat Installation 24 Section 8 Operating Instructions A Combustible Non Combustible 25 B Fuel Material Fuel Storage 25 C General Operation Information 26 D Before Your First Fire 26 E Clear Space 26 F Starting Your First Fire 27 G Fire Characteristics 27 H Feed Rate Adjustment 27 I I...

Page 4: ...ype and UM 84 HUD Mobile Home Approved Particulate Emissions Rating 0 7 grams hr BTU Output 8 000 30 000 hr Heating Capacity up to 1 500 sq ft depending on climate zone Hopper Capacity 45 lbs Fuel Wood Pellets or Shelled Corn Shipping Weight 252 lbs NOTE Hearth Home Technologies manufacturer of this appliance reserves the right to alter its products their speciﬁcations and or price without notice ...

Page 5: ...loca tion of the vent termination CAUTION If burning shelled ﬁeld corn you must use ap proved venting speciﬁcally designed for corn to prevent corro sion or degradation Follow the instructions from the venting manufacturer Since pellet exhaust can contain ash soot or sparks you must consider the location of Windows Air Intakes Air Conditioner Overhang sofﬁts porch roofs adjacent walls Landscaping ...

Page 6: ...d exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance Avoid installing the appliance near doors walkways or small isolated spaces Recessed lighting should be a sealed can design Attic hatches weather stripped or sealed Attic mounted duct work and air handler joints and seams taped or sealed C Draft Draft is the pressure diff...

Page 7: ... is side wall vented The air intake is best located on the same exterior wall as the exhaust vent outlet and located lower on the wall than the exhaust vent outlet The outside air supply kit can supply most of the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume the air needed for the appli ance It may be necessary to add additional...

Page 8: ...himney meets the required minimum height 10 All labels have been removed from the glass door 11 Plated surfaces have been wiped clean if applicable 12 Thermostat or remote has been installed 13 A power outlet is available nearby 14 Agood quality surge protection is highly recom mended to protect the electronics Installation and use of any damaged appliance Modiﬁcation of the appliance Installation...

Page 9: ...4 in 819mm 27 7 8 in 707mm 23 3 8 in 594mm 8 in 203mm 19 in 483mm 24 3 4 in 629mm 9 3 4 in 249mm 13 in 330mm 2 in 51mm Overall Size A B Metal Surround w Cast Trim STD 42 1 2 in 1080mm 30 in 762mm Metal Surround w Cast Trim LRG 48 in 1219mm 34 in 864mm Metal Surround w Standard Trim STD 43 in 1092mm 31 in 787mm Metal Surround w Standard Trim LRG 51 in 1294mm 34 in 864mm A B ...

Page 10: ...ection And Face Trim B Clearance To Combustibles UL and ULC Inches Millimeters A Top of Hopper Top Vent 2 0 51 Rear Vent 2 5 64 B Side of Hopper Top or Rear Vent 2 0 51 C Back of Hopper Top or Rear Vent 4 0 102 D Vent Pipe to Combustible Top or Rear Vent 3 0 76 12 in 305mm Combustible Mantel 6 in 152mm Outside Air Top Vent 2 in 51mm Rear Vent 2 5 in 64mm Back of Hopper 4 in 102mm Vent Pipe to Comb...

Page 11: ...ation Refer to manufacturers instructions for installation This insert is listed to UL 1482 Standard and is approved for installation into listed factory built zero clearance ﬁre places listed to UL 127 conforming to the following speci ﬁcations and instructions The original factory built zero clearance ﬁreplace chim ney cap must be re installed after installing the approved chimney liner meeting ...

Page 12: ...o the appropriate size Ensure that the leveling bolt is positioned over the 2 x 4 before level ing the insert The fireplace must not be altered except for the exceptions listed below Do not removal the bricks and mortar from the existing ﬁreplace The following modiﬁcations are premissible Removal of damper or locked in open position Removal of smoke shelf or bafﬂe Removal of ember catches Removel ...

Page 13: ...ling venting system WARNING B Venting Termination Requirements 1 Termination must exhaust above air inlet elevation It is strongly recommended that at least 60 inches 1524mm of vertical pipe be installed when appli ance is vented directly through a wall This will create a natural draft which will help prevent the possibility of smoke or odor venting into the home during a power outage It will also...

Page 14: ...sh and will need to be cleaned more often Try to keep them as short as possible ONE 90º ELBOW Total Horizontal Minimum Vertical Vent Diameter 4 0 3 5 5 3 6 6 3 7 7 3 8 8 4 9 9 4 10 10 4 11 11 4 12 12 4 13 13 4 14 14 4 15 15 4 16 16 4 17 17 4 18 18 4 19 19 4 TWO 90º ELBOWS Total Minimum Vent Horizontal Vertical Diameter 2 5 3 3 6 3 4 7 3 5 8 3 6 9 3 7 10 4 8 11 4 9 12 4 10 13 4 11 14 4 12 15 4 13 1...

Page 15: ...SES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference A Full Reline With Horizontal Outside Air Outside Air through Rear Wall Horizontal NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insu lation such as mineral wool or ceramic Do not use high temperature caulking materials to seal any edge to pr...

Page 16: ...ing codes prior to installation Installation MUST comply with local regional state and national codes and regulations Consult local building ﬁre ofﬁcials or authorities having jurisdiction about restrictions installation inspection and permits CAUTION NOTE In Canada only a full reline is allowed per ULC S628 93 ORD ULC C1482 M1990 NOTE In Canada this ﬁreplace insert must be installed with a contin...

Page 17: ...efer to clearances to combustibles and ﬂoor protection requirements on pages 9 to 11 for listings to combus tibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterior of the structure 7 Follow the chimney manufacturer s instructions when installing the vent system for use in a mobile...

Page 18: ...and run pipe through wall 5 Attach hose to outside termination cap with second hose clamp 6 Secure termination cap to outside surface 7 Secure trim ring to interior wall Tools Needed Phillips head screwdriver wire cutters hole saw or jig saw CAUTION Never draw outside combustion air from Wall ﬂoor or ceiling cavity Enclosed space such as an attic or garage The leveling bolts are located at the rea...

Page 19: ... sided tape that holds front and side trims to scissors has a powerful bonding adhesive Adjust ments are extremely difﬁcult once trim has adhered to tape Do a dry run ﬁrst without removing paper from tape 5 Place cut edge of trim under top lip and into position on scissors Place side pieces on ﬁrst and then front piece The front piece overlaps side pieces 6 Once you are satisﬁed with the positioni...

Page 20: ...e Cast Trim Footer Panel Leg 1 Remove contents from box and lay on protective surface to avoid scratching the paint 2 Lay hearth support s front and sides face down Bend the tab down toward the inside 3 The side pieces are shipped ﬂat It is much easier to manually ﬂex the sides into a bowed position before installing 4 Lay 1 cast ring face up which will become the bottom ring when installed Attach...

Page 21: ...aching the surround and trim Lift up the top to expose the thumb screws that secure the cast sides Remove the thumb screw and top bracket and then remove the cast side NOTE The right cast side bracket has the hopper cut out switch attached Remove the retainer from the right side and allow to hang down into the insert or disconnect the switch when removing side 6 Install the power cord in the surro...

Page 22: ... apart e Each clip has a clearance notch to allow room for the cast on the boss Place the clips over the boss so that the notch is facing the outer edge of the surround Figure 23 3 on page 23 f It is best to install all of the 1 4 20 screws only half way at ﬁrst to allow for adjustments After adjustment tighten the 2 screws in each footer ﬁrst and then work your way around to the rest 5 Remove the...

Page 23: ...t log Figure 23 1 3 Lean the logs against the cast iron brick in the back of the ﬁrebox 4 Push the logs to the far left and far right against the sides of the ﬁrebox Figure 23 2 5 To clean the logs use a vaccum cleaner and a soft brush attachment or a paint brush Two Piece Log Set Installation Figure 23 6 I Optional Log Set Placement Instructions CAUTION Logs are FRAGILE Use extreme care when hand...

Page 24: ... accu rate readings The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air Remove any packaging from inside the thermostat before using NOTE If the thermostat is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired tem perature in your home J Thermostat Installation Figure 24 1 Sh...

Page 25: ... grain dust must be screened by sifting with 3 16 4 76mm inch mesh screening Do not use corn that contains additives such as oils or meals or has been chemically treated with pesticides It will void your warranty and destroy the exhaust system Clinkers Minerals and other non combustible materials such as sand will turn into a hard glass like substance called a clinker when heated in the ﬁrepot Tre...

Page 26: ...HTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE Keep all such liquids well away from the heater while it is in use Combustible materials may ignite High Med Low Reset Button D Before Your First Fire 1 First make sure your appliance has been prop...

Page 27: ...mately 18 minutes even though the thermostat is not calling for heat This is normal 3 Locate the heat output control switch on the lower right side of the ﬁrebox behind decorative front door Set to the HIGH setting and then adjust the thermostat to its highest setting The red call light will be on which is located on the top of the junction box behind the right access panel This indicates the ther...

Page 28: ...l Back side of Firepot Firepot floor left open ISSUES SOLUTIONS 1 Metallic noise 1 Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound pro duced by a furnace or heating duct This noise does not affect the operation or longevity of your appliance 2 White ash buildup on glass 2 This is normal Clean the glass using any non abrasive glass cleaner 3 Gla...

Page 29: ...d fuel in ﬁrepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that ﬁrepot clean out plate is fully closed Clean ﬁrepot Make sure there is no clinker in the ﬁrepot See page 32 Clinkers may have to be broken up with ﬁrepot clean out tool or other means Call light on No ﬁre Unburned pellets in ﬁrepot Firepot clean out plate not closed Firepot is dirty The ignition hole be...

Page 30: ...ing loss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Check that set screw is tight on feed spring shaft at end of feed motor Check connections on feed motor replace if defective No call light Appliance does not begin start sequence Thermostat not set t...

Page 31: ...brick panels Change fuel brand to pre mium Check that ﬁrepot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hopper Nuisance shutdowns Low ﬂame Sawdust buildup in hopper Feed motor is reversing Defective thermocouple Defective control box Firepot more than 1 2 full Increase feed by opening feed rate adjust ment control rod located inside hoppe...

Page 32: ...elow Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel depend ing on the fuel type or ash build up OR X Ash Removal from Firebox Every 5 bags or more fre quently depending on the fuel type or ash build up OR X Beneath Heat Exchanger Every 1 ton of fuel OR X Blower Combustion Exhaust More frequently depending on the fuel type OR X Blower Convection Every 25 b...

Page 33: ... 5 bags or more frequently depending on ash build By Homeowner Locate the ash drawer underneath the firepot and slide the ash drawer straight out Empty into a non combustible container and re install ash drawer 3 Ash Removal from Firebox Frequency Weekly or 5 bags or more frequently depending on ash build up By Homeowner a There must not be any hot ashes in the ﬁrebox during cleaning so allow the ...

Page 34: ...hen clear view of the ﬁrepot is obscure By Homeowner a Appliance must be completely cool before cleaning glass b Vacuum ﬂy ash from the glass and door rope c Use a damp paper towel or any non abrasive glass cleaner Wipe off with dry towel Handle glass assembly with care When cleaning glass Avoid striking scratching or slamming glass Do NOT clean glass when hot CAUTION Do NOT use abrasive cleaners ...

Page 35: ...he exhaust venting system The venting chimney system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections Ash will build up more quickly in the horizontal sections 10 Cleaning the Hopper Frequency Monthly or every 50 bags of fuel By Homeowner After burning approximately 1 ton of fuel you will need to clea...

Page 36: ...eds more than half way up the ﬁrepot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the ﬁrepot ﬁll quickly with ashes and clinkers This condition makes the appliance susceptible to overﬁll ing the ﬁrepot with pellets which may result in smoking sooting and possible hopper ﬁres Figure 36 1 shows an example where the ﬁrepot overﬁlls pellets back up into ...

Page 37: ...ple white and the wires from the blower are black 6 The blower is held in place with a wing screw 7 Re install in reverse order Wing Screw E Combustion Blower Replacement 1 If you have adequate clearance you will not have to remove the panel set and disconnect ﬂue if not then you will have to remove the panel set and disconnect the ﬂue 2 Pull appliance out onto the hearth 3 Remove right cast side ...

Page 38: ...hat the igniter wires are clear of any movement i e ash drawer ﬁrepot cleaning rod cleaning slide plates etc 5 Re install the ash drawer and then re install the side panel and re connect the power 1 Open the face and remove door from the appliance by lifting door off of hinge pin and and lay on a ﬂat surface face down 2 Using a screwdriver tap the bottom of the rope retainer rod to push it up out ...

Page 39: ...bafﬂe does not completely cover the top of the ﬁrebox There is an opening on the left as shown in Figure 40 5 on page 40 NOTE Improper installlation can cause poor appli ance performance Tabs Figure 39 4 Figure 39 5 I Bafﬂe Brick Set Removal 1 Follow proper shutdown procedures in Section 10 2 The top bafﬂe has a hook on the bottom left side that rests on the top lip of the cast brick There is a ta...

Page 40: ...19 2011 R Castile Pellet Insert Figure 40 2 Hook on left side Tab on right side Figure 40 3 Figure 40 4 Figure 40 5 Lift brick pull forward at an angle and drop down into notches Figure 40 1 Re installing Bafﬂe Brick Set Cont d ...

Page 41: ...couple cover ceramic protection tube The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights When describing the location of a component part it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blower is mounted at the bottom rear of the appliance There are 2 impellers one on each side of the mot...

Page 42: ...niter Call Light Snap Disc 3 Reset Button Fuse Snap Disc 1 Exhaust Blower Convection Blower Vacuum Switch Snap Disc 2 Capacitor Feed Motor Yellow Blue Gray Black Black Black Black Black White White Red Red Purple Red Hopper Switch snap disc with automatically reset itself 19 Snap Disc 3 Burn Back Protector 250 F Snap disc 3 is mounted on the back of the auger tube in the center of the appliance an...

Page 43: ...Tubes Figure 43 2 Figure 43 3 RIGHT SIDE Control Box Junction Box Reset Button Heat Output Switch Power Cord Outlet Thermostat Block Fuse Red Call Light R ed G reen Am ber Light Blue Light Firepot Cleaning Rod Cleaning Rods 10 Heat Exchanger Tubes Feed Motor Combustion Blower Vacuum Switch Convection Blower Leveling Bolt ...

Page 44: ...t Insert Castile Insert CASTILEI MBK CASTILEI PMH CASTILEI CSB CASTILEIW CWL Part number list on following pages Beginning Manufacturing Date Jan 2011 Ending Manufacturing Date Active 1 2 3 4 8 9 7 6 5 10 11 12 13 14 15 16 17 18 19 22 23 24 25 36 26 20 21 27 28 29 30 31 32 37 34 35 ...

Page 45: ...s Assembly Side 1 Piece 5 7 8 in W x 9 in H Interchangeable 414 5380 Y Gasket Channel 1 8 x 1 1 4 10 Ft 7000 377 10 Y 8 Backer Side Window Interchangeable 414 0280 9 Door Hinge Assembly SRV7022 012 Hinge Door Male 450 2810 10 Deﬂector Bottom Airwash 413 0680 11 Bafﬂe Assembly 7001 034 Y 12 Door Rope 7 8 8 Ft 842 2350 13 Brick Left Right Cast 414 0270 14 Brick Center Cast 414 0260 15 Ash Pan Assemb...

Page 46: ...2 x 1 16 10 Ft 240 0290 10 Y Tape Door Corner SRV7027 227 23 6 Retainer Rope 7001 192 Y 24 Vacuum Switch SRV7000 531 Y 25 Corner Post SRV7022 104 26 Bolt GRD 2 Tap 3 8 x 4 223 0140 27 Snap Disc 110 20 SRV230 1220 Y 28 Feed Assembly 812 4760 28 1 Screw 8 32 x 3 8 PH TF Pkg of 40 225 0500 40 28 2 Feed Motor 812 4421 Y 28 3 Collar Set 7 8 229 0520 28 4 Bearing Feed System Nylon SRV7000 598 28 5 Feed ...

Page 47: ...Blower Retainer SRV7058 148 34 Snap Disc 2 SRV7000 268 Y 35 Snap Disc Manual Reset 3 SRV230 1290 Y 36 Blower Convection 812 4900 Y 37 Feed Adjustment Plate SRV7022 119 38 1 Firepot Pull Rod Assembly 414 5270 Y Spring Firepot 200 2050 Washer 1 4 Sae Pkg of 24 28758 24 Y 38 2 Thermocouple Cover 812 4920 Y 38 3 Thermocouple Clamp SRV7001 203 38 4 Thermocouple 812 4470 Y 38 5 Firepot Assembly SRV414 5...

Page 48: ...illow TOUCHUP CWL Power Cord 812 1180 Y Harness Thermostat Wire 230 0810 Fuse 7 Amp Junction Box Pkg of 10 812 0380 10 Y Hose Vacuum 5 32 Id 3 Ft SRV240 0450 Y Magnetic Switch 7000 375 Wire Harness Hopper Switch SRV414 1220 OPTIONAL ACCESSORIES Adjustable Hearth Support 12 x 50 2 10 H ADJSPT 12 Damper 3 Inch Tall Vertical Installs Only PEL DAMP3 Y Damper 4 Inch Tall Vertical Installs Only PEL DAMP...

Page 49: ...Use With Cast Trim SP CSTLI4834 CM Thermostat Mechanical 812 3760 Thermostat Programmable 811 0520 Trim Cast Matte Black 811 0930 Footer Left 414 7090MBK Footer Right 414 7100MBK Header 414 7110MBK Trim Leg Left 414 7120MBK Trim Leg Right 414 7130MBK Trim Cast Mahogany 811 0960 Footer Left 414 7090PMH Footer Right 414 7100PMH Header 414 7110PMH Trim Leg Left 414 7120PMH Trim Leg Right 414 7130PMH ...

Page 50: ...5 220 0080 25 Y Nut Capped Push 1 4 Pkg of 24 7000 157 24 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw Flat Head 1 4 20 Pkg of 24 7000 130 24 Y Screw 1 4 20X3 8 Phillips Button Head Pkg of 24 7000 401 24 Y Screw Flat Head Philips 8 32X1 2 Pkg of 12 220 0490 12 Y Screw Machine Screw 1 4 20X5 8 Pkg of 24 220 0440 24 Y Screw Pan Head Philips 8 32 X...

Page 51: ...R January 19 2011 7022 122 Page 51 Castile Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log ...

Page 52: ...Page 52 7022 122 January 19 2011 R Castile Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log Cont d ...

Page 53: ...R January 19 2011 7022 122 Page 53 Castile Pellet Insert F Homeowner s Notes ...

Page 54: ...e In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period...

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Page 56: ... patents United States 6830000 and 5582117 or other U S and foreign patents pending Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information for your CASTILE PELLET INSERT NOTICE DO NOT DISCARD THIS MANUAL Important operating and maintenance instruc tions included Leave this manual wit...

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