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Trouble shooting. 

999 out of a 1000 times, the reason a newly built kit doesn't work right away is due to assembly errors. Parts can be damaged due to 
handling and some of the semi-conductors can be susceptible to ESD (Electric Static Discharge), but this is rare. Therefore, a close visual 
inspection will often be all you need to find the problem. 

Look for:

Bad soldering – missing connections and solder shorts. Bad connections to the magnet wire on the coils is a common problem. 
Check for continuity. 

Miss placed parts – IC's in the wrong socket or facing the wrong way, transistors in the place and so on. 

It can be sometimes difficult to read the number on the little multilayer ceramic caps and therefore easy to get them in the wrong 
place. Having a 0.1 ufd by-pass cap where a picofarad part should be and visa-versa will definitely cause something not to work.  

If something doesn't pop right out at you, some actual trouble shooting to identify the problem area is required. Knowing where to look for a 
problem is half the battle. For this you need to do a process of elimination. Finding out what does work can lead to finding what doesn't work 
and then to the solution. For this some test equipment is needed. A voltmeter is need to start and having an Oscilloscope with which to trace 
and measure the RF signals is a big plus. Most of you will likely only have the voltmeter to use. The voltage tables below can help locate a 
problem area. Voltages can vary by 10% due to variations in voltmeters and the actual 5V regulator voltage. You only have to worry if 
voltages aren't even close. 

Voltages measured with 13.8V DC supply connected. 

16

Manual revised 20160229

U1, U2 SA 612

Pin Voltage

Pin voltage

1

1.38

8

5.00

2

1.38

7

4.16

3

0

6

4.93

4

3.84

5

3.84

U3  LM386

Pin Voltage

Pin voltage

1

1.25

8

1.25

2

0.0

7

2.45

3

0.0

6

5.00

4

0.0

5

2.38

U5 TINY13A

Pin Voltage

Pin voltage

Rx / 

Tx

1

4 /

 0

8

5.00

2

5 /

 0

7

0 / 

0

3

0 or 5

6

0 / 

5

4

0.00

5

5 /

0

U7  LM358

Pin Voltage

Pin voltage

1

2.50

8

5.00

2

2.50

7

2.50

3

2.50

6

2.50

4

0.0

5

2.50

U8  LM386 

Pin Voltage

Pin voltage

1

1.40

8

1.40

2

0.0

7

6.6

3

0.0

6

13.5

4

0.0

5

6.5

U4 74HC4053

Pin Voltage

Pin

Voltage

1

4.93

16

5.0

2

4.93

15

4.93

3

4.93

14

2.5

4

4.93

13

2.5

5

4.93

12

0

6

0.0

11

4.0 /

 0

7

0.0

10

4.96 / 

0

8

0.0

9

4.96 /  

0

RED

 = Tx mode voltages

E (S) 

B (G)

C (D)

Q1

1N50CTA 0   /   

0

13.5 

 /   0

0    /   

0

Q2

2N3904

0   /   0

0   

  /      0 

 

 /  5.1 

Q3

2N3906

13.5  / 

13.5

13.4 / 

12.7

0  /  

13.4

Q4

2N3904

0    /  

1.0

0   /     

1.7

13.5  / 

13.5

Q5

2N7000

0    /    

 0

0    /  

13.5

13.5  /   

 0

Q6

2N7000

0     /    

0

0     /     

5

13.4 /    

 0

Q7

2N3904

0     /    

0

0    /     

0.7

0     /     

 0

Q8

2N3904

0     /   

2.1

0    /     

2.8

0    /  

10.3

Q9

2N3904

3.1  /   

3.1

3.8  /    

3.8

5   /  

   5

Q10 2N3904

0    /  

0.75

0    /    

1.4

0   /    

 5.1

Q11

2N7000

0  /       

0

0   /      

0

0   /     

0.75

Q12 2N3819

2.7  /  

2.7

 

0   /      

0

5   /     

5

Q13 2N7000

0  /      

0

0   /      

0

0   /  

 1.4

Q14 J-176

0  /      

0

5   /   

   5

0   /  

   0

Q15 2N3819

1.5  /  

1.5

 -0.7 / 

-0.7

4.8  /  

4.8

Q16 J-176

0   /    

0

5  /  

    5

2.5   /  

2.5

Q17 2N3904

1   /    

1

1.7  /   

1.7

4.5   /  

4.5

Q18 2N3904

0  /     

0

0  / 

      0

5  /       

5

Q16 IFR510B

0  /   

 0

0   /   

~2.5

13.5  /  

13.5

Summary of Contents for The Survivor

Page 1: ...ner which needs to be readjusted every so often as you move up or down the band Since a steady carrier works better then whistling into the mike to get a signal a steady carrier or tune mode is built...

Page 2: ...Parts placement diagram color coded Mostly completed board The picture illustrates how a well constructed board should look like 2 Manual revised 20160229 Picture 1 mostly assembled board...

Page 3: ...arger black cylinder 2 10 7 IF cans 1 Poly variable Tuning cap 1 70 pfd Brown trimmer cap 11 39 pfd 39 NPO disk 5 150 pfd 151 C0G MLCC 3 330 pfd 331 disk or MLCC 5 680 pfd 100V 681 C0G MLCC 3 0 001 uF...

Page 4: ...large 1 FT37 43 Black ferrite core small 2 T50 2 Red powered iron core 1 T50 7 White powered iron core 1 2 1 mm Power Jack PC mount 2 Stereo panel jack 1 BNC panel jack 1 TO 220 insulator Mica 1 4 1 2...

Page 5: ...iendly parts placement and value diagram for easy reference during assembly Experienced builders will likely only need this diagram to stuff most of the board but review the assembly instructions for...

Page 6: ...il to the bottom of the case and add the four rubber feet bumpers Attach the decals as described below The decals are applied the same as model decals Cut around each group of text or symbols you wish...

Page 7: ...U GLD GLD R11 100K BRN BLK YEL GLD R12 51 GRN BRN BLK GLD R13 5 6 GRN BLU GLD GLD R14 1K BRN BLK RED GLD R15 220 RED RED BRN GLD R16 10K BRN BLK ORG GLD R17 1K BRN BLK RED GLD R18 1K BRN BLK RED GLD R...

Page 8: ...f the socket should be at the same end of the part outline which also has the notch Note that not all the sockets face the same direction Make sure all the pins are sticking through the holes in the b...

Page 9: ...C C17 0 1 u 104 MLCC C18 0 1 u 104 MLCC C19 330 p 331 DISK C20 0 1 u 104 MLCC C21 C22 39 p 39 DISK C23 C24 0 1 u 104 MLCC C25 330 p 331 DISK or MLCC C26 330 p 331 DISK or MLCC C27 0 1 u 104 MLCC C28 0...

Page 10: ...78L05 Pale yellow C31 44 46 56 57 1 ufd 50 V Aluminum Electrolytic Long lead is Plus C15 21 47 70 2 2 ufd 25V Aluminum Electrolytic Long lead is Plus C68 4 7 ufd 25 or 16V Aluminum Electrolytic Long...

Page 11: ...red 22 turns 24 wire 14 Evenly space turns around core leaving small gap at wire ends T1 FT50 43 core large black 5 turns 24 wire bifilar 8 Fold wire in half and lightly twist together After winding...

Page 12: ...board into the case and solder the wires on to the board from the top Wire up the front panel controls Use the 24 magnet wire between the board and tuning cap Install the rear panel jacks and wire the...

Page 13: ...able to reach 9 003 000 MHz The BFO frequency can also be found on pin 7 of U1 This is a buffered signal so it will not be affected by the counter probe capacitance loading You can now install all th...

Page 14: ...vailable and dummy load to antenna jack Connect amp meter in series with power supply lead 2 A scale Re apply power to the rig Set the Main tuning to about the center of the tuning range Key the micro...

Page 15: ...able to hear the USB and carrier component of the Survivor output signal The selectivity of the filter in this low cost rig isn t stellar so some opposite side band output is to be expected On air th...

Page 16: ...a big plus Most of you will likely only have the voltmeter to use The voltage tables below can help locate a problem area Voltages can vary by 10 due to variations in voltmeters and the actual 5V reg...

Page 17: ...3 to saturate and clip causing a distorted signal Adding Q14 to reduce the input signal to U3 eliminated this problem The audio signal from U7a is routed through one of the analog switches in U4 the 7...

Page 18: ...18 Manual revised 20160229...

Page 19: ...Board layout Floating pads are grounds to ground plain which is not shown so that tracks on both sides of the board can be clearly seen 19 Manual revised 20160229...

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