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If the processor is present and orientated correctly, the next thing to check for is that all the pins are properly inserted into 
the socket. We did have one or two cases where the 28-pin socket was missing a pin. A manufacturing defect. 
Presumably you would have noticed that during soldering - but just check again now too. When the chips arrive from the 
factory, the legs are slightly splayed outwards. It is necessary to gently squeeze them inwards so that they fit in the 
socket. It is quite easy to push the chip in the socket, and not notice that one of its legs has bent inwards rather than 
properly going into the socket. So check that all the pins are nice and straight, and all are properly in their sockets. If any 
pins of the processor are not properly connecting with the socket - then this cause the processor to fail to start; it can also 
cause many other kinds of failure too, depending on which pin it is, that is not connecting. 

 

Unreliable processor boot up

 

A common cause of the processor failing to start up, IF your board is a Rev 1 or Rev 2 PCB, is described by 

this simple 

modification described here

, to ensure reliable processor startup. On the Rev 3 PCB, this modification is already included 

as standard, so this paragraph doesn't apply. Whenever I am fault-finding a QCX, if it is a Rev 1 or 2 PCB, I always 
implement this modification first, before anything else.  

If that doesn't help, you can also check that the 20MHz crystal is oscillating. This can be done with an oscilloscope with 
x10 probe at IC2 pins 9 and 10 (NOT a x1 probe, which will load the crystal oscillator pins of the processor too much). 
You could also listen for the signal at around 20MHz, with a general coverage receiver. But bear in mind it will likely be 
several kHz off frequency, so tune around for it. 

Right at the END, you can suspect that the processor is faulty. This does happen but is rare. My GENERAL RULE is that 
we intuitively always want to suspect defective components, rather than our own mistakes in assembly; but when we find 
out what is wrong, it usually turns out to be OUR MISTAKE, not a defective component! We want to make this work, not 
massage our ego... so always suspect defective components ONLY as a last resort when all other avenues of 
investigation are exhausted.  

When the processor boots up, the first thing you will see, is the question about which band to select. You have to turn the 
rotary encoder to select the band you built the kit for. It is important to select the correct band, NOT to choose the wrong 
band then tune to the one you really want, using the rotary encoder. This is because the firmware adjusts the Si5351A 
commands for the chosen band, in the configuration which generates 90-degree quadrature oscillator signals; but this 
configuration must be altered for very large frequency changes, such as to another band. 

 

Wrong band selected

 

If you chose the wrong band, the best way to recover the situation is to undertake a factory reset using menu item 7.8, 
then turn the power off, and on again, and this time select the correct band.  

 

Buttons / rotary encoder don't work properly

 

If you discover that you cannot operate the buttons correctly, or the rotary encoder does not work as expected - then this 
can occur also due to the lack of the reliable 

processor start-up modification

, on a Rev 1 / Rev 2 PCB. See above. It is 

important to realize that even if the processor appears to have booted up properly, and is writing to the LCD etc., in some 
cases the unreliable start-up issue can mean that the Analogue-to-Digital Converter (ADC) subsystem does not work 
properly. Reading the three buttons depends on the ADC. If the ADC is not working, then the buttons will be mis-read, or 
not read at all. So again, it pays to 

implement the modification

.  

 

RECEIVE signal path 

Failure to get BPF peak, or a high enough signal strength reading

  

The best way to check that the receiver is working, is to use menu item "8.7 Peak BPF". If the displayed signal strength 
shows at least 8 or 9 in the display top right corner, and if you hear a loud tone in the earphones (do NOT put them in your 

Summary of Contents for QCX

Page 1: ...er fault T1 transformer Quadrature Sampling Detector QSD IC4 Audio pre amp IC5 IC6 and IC7 phase shift circuits Signal tracing through the rest of the audio chain Examples of receiver section faults I...

Page 2: ...Signal Generator General checks before starting It is worthwhile to check once again that all of the IC s are properly orientated with their dimple matching the one on the PCB silkscreen and examine...

Page 3: ...t angles to the PCB This makes the job a lot easier Transistors can also be removed by the same technique one wire at a time gradually pushing them this way and that to gently ease them out bit by bit...

Page 4: ...The easiest way in this case is to just apply solder above and below the PCB to connect the wire of the component to the respective pads It does NOT happen often because on the QCX most of the traces...

Page 5: ...1A Synthesizer chip IC1 The commands to IC1 are sent over an I2C serial communication link If for some reason the Si5351A does not respond to the command to acknowledge it then the I2C bus will hang u...

Page 6: ...o suspect defective components rather than our own mistakes in assembly but when we find out what is wrong it usually turns out to be OUR MISTAKE not a defective component We want to make this work no...

Page 7: ...e the signal strength display of a reasonable magnitude you should be able to make the adjustments as described in the relevant manual sections If you do not get the right signal strengths or if you d...

Page 8: ...why there was no oscillator output signal from Clk2 I could easily remove the solder whisker just by briefly touching IC1 pin 6 with the soldering iron Problem solved Note that this problem of Clk2 sh...

Page 9: ...the front end of the receiver The signal strength will be a bit more or less depending on whether or not you have a dummy load connected It doesn t matter We are only interested at this stage in seei...

Page 10: ...nd the windings of T1 T1 transformer The transformer T1 has multiple functions It is used for band pass filtering and to split the phase of the incoming received signal into two paths with 180 degree...

Page 11: ...just to prove it and to check This is not an accurate way to adjust the band pass filter because the scope probe itself also loads the resonant circuit So it is not a substitute for using the configu...

Page 12: ...see because there is also an audio frequency component leaking back through the mixer and other unpleasantness If you have a Digital Storage Oscilloscope you can switch on the 20MHz Bandwidth limiting...

Page 13: ...els which IS important Critical in fact to the design of the mixer which is a Double Balanced QSD If the two input signals to the QSD do not have a 180 degree phase difference then it is highly likely...

Page 14: ...ocal oscillator frequency This is filtered out in the pre amp stages by capacitors C4 and C7 The following traces are taken from resistor R5 Ch 1 and resistor R9 Ch 2 at their junction with the Quadra...

Page 15: ...elected alignment frequency for that band If you do not see either of Clk0 or Clk1 then you have to examine the Si5351A for any issues with soldering such as short circuits solder blobs too much solde...

Page 16: ...annot stray beyond its supply voltage rails 0V and 12V in my case So you get this nasty clipping I m using 500us horizontal division now but either 500us or 1ms is fine for looking at 700Hz audio freq...

Page 17: ...of 25 Now if I shift the Channel 2 trace Q channel to overlay the Channel 1 trace I channel you can very clearly see the 90 degree phase offset between the I and Q channels The amplitude is also very...

Page 18: ...in some early batch kits due to an error on the silkscreen The silkscreen wasn t changed in later batches but the assembly manual was altered to match the PCB silkscreen If you built your kit using a...

Page 19: ...z beat note This is on the WANTED sideband so we expect that after the 90 degree phase shift these two signals will be IN phase In the screenshot below you can see that the signals have similar amplit...

Page 20: ...ching near the voltage rails This is normal it just means that you are over driving the amplifiers Even with a 120K signal the 2mV input injection is a MASSIVE signal compared to the weak signals well...

Page 21: ...put pins 1 and 7 Inspection revealed no obvious flaws and I decided there must be a problem with IC6 and I decided to replace it It was VERY difficult to remove because it is sandwiched right between...

Page 22: ...Si5351A Clk2 output to be gated through to the PA transistors The 74ACT00 is also supposed to produce 5V peak peak at its output so that the three BS170 MOSFETS Q1 Q2 and Q3 are saturated in the ON O...

Page 23: ...ace got damaged and I repaired it The current consumption after the change returned to normal around 110 120mA and the voltages looked normal again Power Amplifier The output Low Pass Filter LPF conti...

Page 24: ...y between the pads of L4 Be sure to touch the DVM probes on the pads NOT on the wires themselves If there is no continuity apply the soldering iron and some more solder and hold it there for maybe 10...

Page 25: ...ltage measurement is translated into a larger difference in calculated output power If you are using the internal RF power meter facility in the QCX then remember that this too is not very precise It...

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