USER MANUAL
PREMIER & ULTRA SERIES
Page 1: ...USER MANUAL PREMIER ULTRA SERIES USER MANUAL PREMIER ULTRA SERIES ...
Page 2: ...rties 4 We are in any case not liable for damages arising from or cause by the use of the product supplied or by the unsuitability of it for the goal for which the other party purchased it GUARANTEE 1 Subject to the following limitations we give 24 months guarantee on the products supplied by us This guarantee is limited to manufacturing faults that occur and does therefore not cover breakdowns in...
Page 3: ...rogramming 15 Automatic programming 16 Special remarks on programming 17 MACHINE MAINTENANCE 18 General 18 Important before and during maintenance 18 Standard maintenance schedule 19 Vacuum pump maintenance 19 Conditioning Program 19 Changing Oil Filing up 20 Changing the oil filter 21 Inspect and change oil exhaust filter 21 22 Seal system maintenance 22 23 Silicone holder and lid gasket maintena...
Page 4: ...located at the rear of the machine Note down the following data CONTROL PANEL DATA When starting the machine two codes first appear on the large display in succession before control panel switches to operation mode The first code indicates the model of the machine and the second code indicates the control software version Write both codes in the space below PRIOR TO STARTING TO USE THE MACHINE MAC...
Page 5: ...power if there are problems with the machine or during maintenance prior to starting work on the machine If the machine is stationary for long periods then the power should always be disconnected VACUUM PUMP Check before starting the machine if there is oil in the pump see page 20 NEVER start the machine without oil in the pump Use the right type of oil for the pump see page 21 After moving and or...
Page 6: ...lid to implode All guarantees and or liability expire in the case of accidents and or damage caused by working with a cracked lid Replace the transparent cover every 4 years as a precautionary measure as a standard maintenance interval VACUUM PUMP Regularly check the level and quality of the oil in the pump If too little oil or the quality of the oil is bad turbid replace or top up the oil before ...
Page 7: ...ution max 1 Bar 17 Machine tag 18 Warning stickers ppearance of parts and machines can deviate from illustrations 1 3 7 10 11 12 13 8 9 11 12 13 14 14 15 16 16 17 17 18 18 1 Sealing bar s in vacuum chamber mounted seal pots with a click system 2 Silicone holder s mounted on transparent lid 3 Gas flush nozzles if applicable 4 Lid rubber in lid for hermetic seal 5 Gas springs for opening lid after m...
Page 8: ...d on but not ued the pump automatically switches of after 10 minutes By closing the lid the cycle and the pump will start simultaneously Contact the supplier or PureVac for more information on the sleeper function START MACHINE When the machine is connected and the master switch is switched to 1 if applicable then the machine can be turned on using the ON OFF switch When starting the machine two c...
Page 9: ...f there are multiple bars holders then all bars holders can of course be used during the same cycle 7 Use the PROG key to choose the desired program See page 15 for instructions about programming 8 Close the lid and the machine automatically runs through the full cycle of all activated functions The lid opens automatically when the last function ventilation has been completed 9 If necessary the cy...
Page 10: ...r a certain time period The vacuum function gas flush function if installed and soft air function can be set in whole seconds up to a maximum of 99 seconds The seal function can be set with an interval of 0 1 seconds and a maximum of 6 0 seconds Digital Sensor Control The value of the vacuum function and the gas flush function if installed can be set as a percentage of the vacuum This is the perce...
Page 11: ...rk There is an additional time operated vacuum function available at digital sensor control the VACUUM PLUS function This function is not displayed on the panel The VACUUM PLUS function can only be activated if the standard vacuum function is set to 99 VACUUM PLUS function display during the cycle if activated The vacuum indicator light remains on after 99 is reached and during the time set for VA...
Page 12: ...values cannot be modified in operation mode With the PROG key and function selection keys the set values within the various programs can be viewed If the machine is ready to package a product the product is already in the chamber then all that needs to be done is to choose the program PROG key and close the lid The program cycle starts automatically running through the set functions in the program...
Page 13: ...t hand corner of the large display 2 Close the lid 3 Vacuum function The machine starts to vacuum the chamber The light in front of VACUUM goes on Large Display incrementing percentage vacuum until the percentage set max 99 and a dot in the lower right hand corner if the VACUUM PLUS function is activated Vacuum meter starts increasing to the left 4 VACUUM PLUS function The machine continues vacuum...
Page 14: ...rs Note that for Premier series the pump does not run continuously Once the number of hours set has been exceeded the message OIL appears on the display see page 8 The machine can still be used as usual but the message will keep reappearing on the display The factory setting for the program operation hours counter is OFF turned off The following steps can be followed to activate the operation hour...
Page 15: ...r SEAL lights up twice when selected The first time is for setting the seal time and the second time for setting the cutting time Remark on option Digital Sensor Control At option sensor control the indicator VACUUM lights up twice when selected The first time for the vacuum function vacuum percentage The second time for the vacuum plus function time duration see pages 11 13 D VAC STOP STOP Digita...
Page 16: ... the following function Remarks The VACUUM PLUS function can only be de activated OFF by manual programming The VACUUM PLUS function will only run when VACUUM function has been set at 99 E GASFLUSH VAC STOP GAS FLUSH FUNCTION optional Digital Time Operation Time is increasing As soon as the vacuum meter gets to the required underpressure press the STOP VACUUM Key The machine cycle automatically sw...
Page 17: ... value is OFF then that means that the function is not activated and will not be included in the automatic programming cycle For machines with optional gas flush function If a program is setup with the active gas flush function then this is indicated by a dot in the lower right hand corner of the small display when selecting the program in the operation mode For machines with optional sensor contr...
Page 18: ...her pressure may cause irreparable damage to the machine NEVER use flammable gasses or gas mixtures containing oxygen When cleaning transparent lids if applicable NEVER use cleaning agents containing solvents Check at least once a week if there are cracks in the lid In case of cracks turn off the machine immediately and contact the supplier or PureVac High pressure cleaning is not permitted for cl...
Page 19: ...membranes seal cylinder if applicable VACUUM PUMP MAINTENANCE It is very important to regularly service the pump to ensure extended and correct operation The following activities are essential for correct maintenance If the machine is used regularly then it is advisable to have the pump fully inspected at least once a year by the supplier to ensure extended and problem free operation Contact the s...
Page 20: ...up oil After draining or if the oil level has dropped oil needs to be filled up The oil fill plug must be removed with the correct size spanner The pump can now be filled with oil Make sure that you add the correct amount see table on page 24 TAKE CARE to fill with small amounts at intervals Fill the oil level to the top of the oil level indicator sticker TAKE CARE to replace the oil filter before...
Page 21: ... will become saturated after a period of time and need to be replaced This is on average between 12 and 18 months When the filters are saturated it is no longer possible to achieve maximum vacuum Filter housing types 016 021 m3 h 040 063 100 m3 h 160 300 m3 h Filter housings can be located at the side or behind the machine Appearance can vary depending on the model multiple housings on pump or mul...
Page 22: ...ality is partially dependent on the maintenance of the sealing bar and contra bar silicone holder The main maintenance activities are the daily cleaning of the sealing bar and the silicone holder with a damp cloth and a weekly inspection of the bars with replacement of the sealing wire teflon tape or silicone rubber if irregularities appear on top of the bar or the seal quality is insufficient The...
Page 23: ...f sealing wire or cut off wire to the size of the sealing beam plus about 15 cm 6 inches If 2 sealing wires or an extra cut off wire is on the sealing beam then a second sealing wire or cut off wire must of course be cut 6 Place the end of the wire or wires through the groove s on the side of the sealing beam and screw the wires to the bottom 7 Place the sealing bar top down in a vice and pull the...
Page 24: ...groove It is also important that the surface of the silicone rubber is smooth after it is in place and is shows no signs of tension Replace lid gasket The lid gasket ensures that the vacuum chamber is completely sealed during the machine cycle This is essential for achieving a maximum vacuum The lid gasket wears due to the extreme pressure differences and must be replaced regularly Inspect the lid...
Page 25: ...063m3 h 50Hz VG 100 0439520 1 0 040 063 100 0939090 50Hz 0939011 1 PARTS SPECIFICATIONS PureVac Reference QUANTITY Teflon Tape 46 mm teflon tape 0305515 length sealing bar 5 cm Double Seal 2 x 3 5 mm round wire 0305000 2 wires length of sealing beam 15 cm MODELS PureVac REFERENCE LENGTHS PER MODEL in cm Premier SERIES 0320215 Premier 1635 Premier 2142 Premier 2141 2 175 190 210 Ultra SERIES 032021...
Page 26: ... C 30 C For deviating ambient temperatures see page 24 for special oil specifications Maximum use per day Premier series 5 hours per day Other machines 8 hours per day Electricity Voltage see machine tag Frequency see machine tag Power see machine tag Electrical connection Maximum fluctuation 10 of the official registered voltage Gas bottle connector diameter if applicable Premier series diameter ...
Page 27: ...27 USER MANUAL PREMIER ULTRA SERIES ELECTRICAL DIAGRAMS POWER CIRCUIT DIAGRAM PREMIER SERIES Diagrams are shown for standard configurations CONTROL CURRENT DIAGRAM ULTRA SERIES ...
Page 28: ...he machine Refer to the specifications of the relevant component for the correct types and values of fuses for replacement or contact the supplier or PureVac VOLTAGE Caution to avoid fire and or other irreparable damage to the machine replacement fuses must always be of the same type with the same value as the fuses being replaced Caution the maximum allowable voltage fluctuation is 10 of the offi...
Page 29: ...he cycle F2 This code indicates that the sensor is not working properly When the controls are started the condition of the sensor is checked If the feedback data of the sensor are not correct F2 is shown on the display This message will be shown directly after the sensor controls are started RP This message will be shown when due to circumstances the controls are unable to retrieve the programme v...
Page 30: ...g beam Replace the lid gasket Replace the oil Note the type amount Replace the oil exhaust filter Consult the supplier The machine builds up a vacuum slowly The pump s extraction filter is blocked The oil exhaust filter is saturated Consult the supplier Replace the oil exhaust filter Consult the supplier The vacuum bag is not properly and or correctly sealed The vacuum bag is being placed incorrec...
Page 31: ...he control panel Program 0 cannot be modified Program 0 1 2 3 4 5 6 7 8 9 Final vacuum pressure 99 90 99 99 99 80 90 50 90 60 Vacuum plus time 15 OFF 15 10 10 OFF OFF OFF OFF OFF Final vacuum pressure after gas flush OFF OFF 80 70 60 50 80 OFF 80 30 Sealing time 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 Soft air time 3 3 2 2 2 OFF OFF 2 OFF OFF Only applicable if the machine is equipped with the opt...
Page 32: ...ING LIQUID PRODUCTS The machines can be also used for packaging liquid products like soups or sauces In this process the vacuum process must be carefully monitored only possible with transparent lid or lid with inspection window The STOP VACUUM key must be pressed as soon as bubbles appear in the product the saturation point same as boiling point has then been reached Settings for programs for pac...
Page 33: ...he s vacuum applica hose closed po 3 Check that the sliding valve on the vacuum applicator is on the side of the hose closed position 4 Press the PROG 0 9 Key until E External Vacuuming appears on the small display 5 Place the vacuum applicator over the valve of the container and slide the sliding valve towards the lid to open the valve VAC STOP STOP 6 Press the Key The vacuum pump starts to run a...
Page 34: ...34 USER MANUAL PREMIER ULTRA SERIES NOTES MAINTENANCE SCHEDULE DATE CARRIED OUT BY WHOM WHAT DONE REMARKS ...
Page 35: ...OVAL TOOLS FRONT PANEL With every machine we ship out we enclose two special tools to make it possible to remove the front panel The tools slide in the slots at the bottom side of the front panel Now lift it a little and pull it towards you ...
Page 36: ...ail nswsales comcater com au QLD NT SALES SHOWROOM DEMONSTRATION KITCHEN 1 62 Borthwick Avenue Murarrie QLD 4172 Phone 07 3399 3122 Fax 07 3399 5311 Email qldsales comcater com au WA SALES Unit 4 35 Westchester Road Malaga WA 6090 Phone 08 9248 9290 Fax 08 9248 1903 Email wasales comcater com au SA SALES Phone 0409 340 015 Email sasales comcater com au EQUIPMENT SERVICING 24 7 Phone 1800 810 161 F...
