Prowinch PWCD Series Page 36 User Manual Download | Manualshive

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Honda Engine

37

Version 1.0 | 37

Recommended spark plug: BPR6ES (NGK)
W20EPR-U (ND)

Use only the recommended spark plugs or equivalent. Spark plugs which have an improper heat range
may cause engine damage.
To ensure proper engine operation, the spark plug must be properly gap ped and free of
deposits.
1. Remove the spark plug cap, and use a spark plug wrench to remove the plug.

If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler.

4. Spark plug service

NOTICE

WARNINGS

2. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug
with a wire brush if it is to be reused.
3. Measure the plug gap with a feeler gauge. The gap should be 0. 7-0.8mm (0.028-0.031 in).

4. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent
cross-threading.

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Summary of Contents for PWCD Series

Page 1: ...PWCD PWCG Winches Series Reg U S TM Off User s Manual Manual de usuario Safety Warnings Advertencias de Seguridad ...

Page 2: ...This page intentionally left blank ...

Page 3: ...3 PWC Series Version 1 0 3 PWCG3T PWCD5T PWCD8Te PWCD5TTM PWCG1Te PWCG120 PWCG5T ...

Page 4: ... 3 Any assistance provided by Prowinch LLC in the selec tion of the equipment the capacities and characteristics re quired by the clients is delivered free of charge and based on the information about the application use and require ments indicated by the Client itself It does not correspond to Prowinch LLC to verify the accuracy of the given informa tion It is the sole and exclusive responsibilit...

Page 5: ...cticing correct operating procedures and by carrying out the recommended preventive main tenance suggestions you will experience long de pendable and safe service After you have completely familiarized yourself with the contents of this manual we recommend that you carefully file it for future reference Applications for PWTR Prowinch winches Choose the Prowinch winch that is right for you PWTR ser...

Page 6: ...nstalling removing inspecting or performing any maintenance on the winche the unit must be unplugged locked out and tagged out Do not use this equipment in hazardous locations Read and understand the contents of this User Manual thoroughly before handling the product Practicing cor rect and safe operating procedures and carrying out the recommended preventative maintenance will ensure a long relia...

Page 7: ...ays position fairlead with warning readily visible on top 10 Prestrech wire rope and respool under load before use Tightlywoundwireropereduceschancesofbinding which can damage the wire rope 11 Insulate and protect all exposed wiring and elec trical terminals 12 Do not route electrical cables across sharp edges near parts that get hot and or through or near moving parts 13 Always place the supplied...

Page 8: ...damage overload and break wire rope 14 Do not wrap winch wire rope back onto itself Use a choker chain or tree trunk protector on the anchor 15 Do not operate winch with less than 5 wraps of winch wire rope or 10 wraps of synthetic rope around the drum Wire rope could come loose from the drum as the wire rope attachment to the drum is not designed to hold a load 16 Do not use winch as a hoist or t...

Page 9: ...t or move people 5 During winching operation always be aware of stability of vehicle and load during winching keep others away Alert all bystanders of an unstable condi tion 6 Do not submerge winch in water Always store the remote control in aprotected clean dry area 7 Perform preventive checks as part of a regular maintenance schedule to keep your winch oper ating properly 8 Always verify install...

Page 10: ... be used for extreme weather conditions below 10º C or above 40º C Avoid exposure to rain or snow It may cause rusting of the equipment Exposure to sand may cause mal functioning If used near chemicals corrosive gas or explosives may cause an explosion Exposure to salt or acids may cause malfunctioning The following environmental conditions can cause malfunction of the winch DANGER WARNINGS ...

Page 11: ... using nuts bolts Note No need to mount directional solenoid valve if there is one manual directional valve on the vehicle already If winch s power supply is from the vehicle s exiting pow er steering pump the solenoid valve system is designed default to the power steering box so power steering is always available even when the winch is in use The power source to the solenoid is not energized unti...

Page 12: ...p s high pressure port port T on valve to reservoir Attach any o ring or seal from vehicles original tube fitting to tube fitting Battery cables should not be drawn taut leave slack for some cable movement If your application is supplied with an added cooler please check and follow the steps Make sure the clutch is totally engaged before starting any winch operation Stay clear and away from raised...

Page 13: ... who holds the cable tightly and guides itpulling or delivering according to the direction of operation 3 The winch has pulling capabilities with the engine running slow and fast adjust the acceleration according to demand 4 Make sure that everyone is clear of the Winch cable during the stages of work 1 5 times the length of the cable is recommended If a cable becomes loose or breaks under the cha...

Page 14: ...OUPLING REVERSE REVERSE FAST FAST FAST NEUTRAL NEUTRAL SLOW SLOW SLOW PWCG3T Lever Instructions Diagram PWCD5T y PWCG5T Lever Instructions Diagram DE DE RE F S RE F F N N S S E E GEARBOX PARAMETERS I II FAST SLOW FAST Capacity Ton 2 5 5 0 9 Velocity m mm 8 4 24 ...

Page 15: ...inch for technical assistance spare parts and repairs After being inactive for more than 6 months and in order to ensure the proper functioning of the winch careful examination and inspection by operators will be necessary trained in maintenance Keep the winch clean in a dry place free from dust and or harmful pollutants and a temperature between 0º and 40º Make sure the clutch is totally engaged ...

Page 16: ...not cover costs of moving the equipment dismantling transfer of personnel lost profits stopped operations or any other cost that could be related to the cessation of operation of a team whether for any reason or motive 4 To make this guarantee effective it will be necessary a Within the first year only present the invoice or purchase slip b After the first year proof of annual maintenance services...

Page 17: ...does not cover consumable items or other items subject to wear and tear 13 Commissioning of the equipment by personnel not authorized by Prowinch 14 Carry out repairs modifications and or removal of equipment parts 15 Installation of winches on bases not properly aligned and without the exact holes of anchorage 16 Lack of break in and oil change in the first 20 hours in equipment with engines at c...

Page 18: ... permit anyone to operate the engine without proper instructions 5 Gasoline is extremely flammable and is explosive under certain conditions 6 Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored 7 Do not overfill the fuel tank After refueling make sure the tank cap is closed properly and securely 8 Be car...

Page 19: ...20 Honda Engine Version 1 0 20 Read these labels before you operate the engine GASOLINE WARNING LABEL ...

Page 20: ...Honda Engine 21 Version 1 0 21 COMPONENT IDENTIFICATION ...

Page 21: ...sulfuric acid electrolyte Contact with skin or eyes may cause severe burns Wear protective clothing and a face shield If electrolyte gets on your skin fh 1sh with water If electrolyte gets in your eyes flush with water for at least 15 minutes and call a physician immediately Electrolyte is poisonous If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable ...

Page 22: ...re provided with holes for optional cable attachment The following il lustrations show installation examples for a solid wire cable and for a braided wire cable If using a braided wire cable add a return spring as shown It is necessary to loosen the throttle lever friction nut when operating the throttle with a remote cable ...

Page 23: ...lassification SG SF CC CD Motor oils classified SG SF CC CD will show this designation on the container 1 Remove the oil filler cap and wipe the dipstick clean 2 Insert the dipstick into the oil filler neck but do not screw it in 3 If the level is low fill to the top of the oil filler ne i k with the recom mended oil NOTE The oil Alert System will automatically stop the engine before the oil level...

Page 24: ...ove the oil filler cap and wipe the dipstick clean 2 2 Insert the dipstick into the filler neck but do not screw it in 3 3 If the level is low fill to the upper level mark with the same oil that is recommended 4 for the engine see engine oil recommendations on page 8 Oil capacity 300 cc 10 US oz 8 4 Imp oz ...

Page 25: ...e elements if necessary p 22 Check the air cleaner element to be sure it is clean and in good condition Clean or replace the element if nec essary p 24 1 Check the air cleaner element to be sure it is clean and in good con dition Clean or replace the ele ment if necessary p 24 2 Check oil level and condition 1 Check the air cleaner element to be sure they are clean and in good condition 2 Clean or...

Page 26: ...r Failure to do so is con sidered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cause for concern it simply means your engine is operating efficiently I NOTICE I FUEL Gasoline is extremely flammable and is explosive under certainconditions Refuel in a well ventilated area ...

Page 27: ...ems resulting from the use of fuels that contain alcohol is not covered under the warranty Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete Before buying fuel from an unfamiliar station try to find out if the fuel contains alcohol if it does confirm the type and percentage of alcohol used If you notice any undesirable operating symp...

Page 28: ...the START position and hold it there until the engine starts NOTICE Do not use the electric starter for more than 5 seconds or starter motor damage may occur If the engine falls to start release the switch and wait 10 seconds before operating the starter again When the engine starts allow the en gine switch to return to the ON position OPERATION 1 As the engine warms up gradual ly move the choke l...

Page 29: ...em and correct it before resetting the circuit breaker Push the circuit breaker button to reset High altitude operation At high altitude the standard carburetor air fuel mixture will be excessive ly rich Performance will decrease and fuel consumption will increase High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot sc...

Page 30: ...intenance and adjustment is necessary to keep the engine in good operating condition Perform the service and inspection scheduled in the following table Shut off the engine before performing any maintenance If the engine must be run make sure the area is well ventilated The exhaust contains poisonous carbon monoxide gas exposure can cause loss of con sciousness and may lead to death NOTICE Use onl...

Page 31: ... Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 300 Hrs 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual NOTE ENGINE OIL CAPACITY 1 1 1 2 US qt 1 94 Imp qt REDUCTION GEAR OIL CAPACITY 300 cc 10 US oz 8 4 Imp oz 1 Oil c...

Page 32: ...iods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment Do not throw it in the trash or pour it on the ground WARNINGS ...

Page 33: ...emove the ele ments and separate them Care fully check both elements for holes or tears and replace if dam aged 2 Foam element Wash the element in a solution of household de tergent and warm water then rinse thoroughly or wash in non flammable or high flash point sol vent Allow the element to dry thoroughly Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke d...

Page 34: ...ompressed air through the filter from the inside out Never try to brush the dirt off brushing will force dirt into the fibers Replace the paper element if it is exces sively dirty 4 Cyclone Housing Remove the three special pan head screws remove the housing and wash the components with water Dry the components thoroughly and carefully reas semble them Cyclone Type 1 Unscrew the wing nut remove the...

Page 35: ...solvent Dry the case 5 Fill the air cleaner case to the level mark with the same oil that is recom mended for the engine see engine oil recommendations on page 8 6 Reinstall the element and the cover OIL CAPACITY GX240 GX270 60 cc 2 0 US oz 1 69 Imp oz GX340 GX390 80 cc 2 7 US oz 2 25 Imp oz Gasoline is extremely flammable and is explosive under certain condi tions Do not smoke or allow flames or ...

Page 36: ...use a spark plug wrench to remove the plug If the engine has been running the muffler will be very hot Be careful not to touch the muffler 4 Spark plug service NOTICE WARNINGS 2 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 3 Measure the plug gap with a feeler gauge The gap should be 0 7 0 8mm 0 028 0 ...

Page 37: ...k plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4turn after the spark plug seats to compress the washer The spark plug must be securely tightened An improperly tightened spark plug can become very hot and may damage the engine I NOTICE I I NOTICE I 1 Remove the two 8 mm nuts G and remove the muffler from the cylinder 2 Remove the three 4 mm screws from the exhau...

Page 38: ...r of disassembly NOTICE NOTICE 1 Start the engine and allow it to warm up to normal operating temperature 2 With the engine idling turn the pilot screw in or out to the setting that produces the highest idle rpm Usually the correct setting will be found to be GX240 GX270 GX340 GX390 Dual element type Single element type Oil bath type 2 2 7 8 2 1 2 2 1 4 Cyclone Type 2 2 2 1 4 2 1 4 Do not tighten ...

Page 39: ... prevent fuel spillage Fuel vapor or spilled fuel may ignite Before storing the unit for an extended period a With the fuel valve OFF remove and empty the sediment cup b Turn the fuel valve ON and drain the gasoline in the fuel tank into a suitable container c Replace the sediment cup and tighten securely d Drain the carburetor by loosening the drain screw Drain the gasoline into a suitable contai...

Page 40: ... illustration below At this point the intake and exhaust valves are closed and this will help to protect the engine from internal corrosion TROUBLESHOOTING Engine will not start using recoil starter If any fuel is spilled make sure the area is dry before testing the spark plug or starting the engine Fuel vapor or spilled fuel may ignite 1 1 Is the engine switch ON 2 2 Does the oil alert lamp flash...

Page 41: ...s securely connected and free of corrosion 2 Is the battery fully charged NOTE If the engine does not charge the battery check the circuit breaker 3 If the starter motor operates but the engine will not start follow the troubleshooting procedures described under recoil starter operation DIMENSIONS WEIGHT GX240 GX270 Description code GC04 GX270 Cyclone Type 2 2 LENGTH x WIDTH x HEIGHT 390 x 450 x 4...

Page 42: ... Displacement Bore x Stroke 377 cc 20 6 cu in 82 x 64 mm 2 9 x 2 3 in 270 cc 16 5 cu in 77 x 58 mm 3 0 in x 2 3 in Max Output 11 0 HP 3 600 rpm 13 HP 3 600 rpm Max Torque 2 4 kg m 17 36 ft lb 2 500 rpm 2 7 kg 19 5 ft lb 2 500 rpm Fuel Consumption 230 g HPh 0 7 lb HPh Cooling System Forced Air Ignition System Transistorized Magneto PTO Shaft Rotation Counterclockwise NOTE Specifications may vary ac...

Page 43: ...44 Honda Engine Version 1 0 44 QAE TYPE ...

Page 44: ...Honda Engine 45 Version 1 0 45 Except QAE Type NOTE Wiring diagrams may vary according to the types ...

Page 45: ... engine is stopped 8 Do not operate the engine when gasoline has been spilt when there is the smell of gasoline or when there is a danger of explosion 9 Do not transport the engine with fuel in tank If fuel were to spill it could cause a fire 10 Do not stop the engine by using the choke lever 11 Do not unreasonably adjust the engine speed 12 Do not check for spark with the spark plug removed 13 Do...

Page 46: ...l tank cap 2 Fuel tank 3 Speed control lever Operating lever 4 Engine Switch 5 Fuel cock The type differs depending on specification 6 Recoil starter grip 7 Air cleaner The type differs depending on specification 8 Muffler 9 Spark plug cap 10 Choke lever The type differs depending on specification 1 2 3 4 5 6 7 10 9 8 ...

Page 47: ...s shipped from Mitsubishi Heavy Industry Ltd without oil Before starting the engine be sure to conduct an oil inspection by following the instructions given below 1 Place the engine on a level surface when adding oil and conducting inspections 2 Check the oil level without the oil gauge screwed in 3 Fill the oil up to the F level of the oil gauge correct level 4 Before starting the engine tightly ...

Page 48: ...e oil dirty If there is not enough oil if it is dirty or it has been used longer than the specified time follow the inspection and mainte nance instructions FUEL AND ENGINE OIL and check CARE OF THE ENGINE Are all the screws tight Be sure to check the screws used to fas ten the muffler Do this when the muffler is cold 2 Air Cleaner Inspection 4 Inspect the tightness of all fastener screws 3 Engine...

Page 49: ...osition After starting the engine gradu ally return the choke lever to the open position while watching how the engine is running After warm up operation about 5minutes align the throttle with the required speed Cock type with strainer cup Open fuel cock Move the speed control to the slow position and keep the engine running for 1 or 2 min utes Push the engine switch to the OFF 0 position or tum t...

Page 50: ...hot weather or when the engine has warmed up Hold onto the starter grip and lightly pull it until the compression position is reached and then pull swiftly from this position Slowly return the starter grip to its original position after the engine starts Starting with the electric starter optional specification GT600 Tum the key switch to the START e position If the engine does not start after run...

Page 51: ... use heat or flame When fuel or oil has been spilled completely wipe it up Do not wash the engine with water Do not unreasonably change the engine speed Have it done by the distributor The inspection times listed in the regular inspection table are at best recommended for Replace the fuel lines 3 years or when necessary Check and adjustment of valve clearance Removal of carbon in combus tion chamb...

Page 52: ...tighten all nuts and bolts Are the muffler nuts loose Clean around the recoil starter Remove trash etc Inspect fuel spills and oil leaks Completely wipe away fuel spills Air cleaner inspection and maintenance Semi dry type Oil bath type optional specification When the element is very dirty or when the oil has been used up mak ing the element dry after cleaning the element soak it in kerosene and s...

Page 53: ... polish the electrode with emery paper and adjust the electrode gap Burns could be caused by hot oil touching the skin so be sufficiently careful Inspection and cleaning of the fuel cock Cock with strainer cup specification only Remove the strainer cup of fuel cock remove the deposit in the cup and clean the net Manufacturer name Product No Product No Spark plug product Nos NGK BP6HS BPR6HS Denso ...

Page 54: ...he cylinder turn the crank shaft several times replace the spark plug and stop at the crank shaft at the point of com pression 3 Wipe the outside of the engine with a cloth soaked in oil Do not wash the engine with water 4 Store in a location with low humidity Is ignition normal Is compression sufficient Is fuel sucked into the combustion chamber Starting Failure Confirm by pulling the starting kn...

Page 55: ...T CAPACITY 11 023 Lb SPEED 13 79 Ft Min MOTOR Electrical Starting TOTAL WEIGHT 326 Lb TRANSMISSION Mechanics APPLICATION Pulling WARRANTY 1 Year Included 2 Year Extended 10Years Parts Service Avalability PARAMETERS GEAR I II FAST SLOW FAST SLOW CAPACITY 2 5 5 0 9 1 5 SPEED 8 4 24 13 ...

Page 56: ...UDED CODE PWCG3T APPLICATION Pulling CAPACITY 11 000 Lb SPEED 18 29 Ft Min MOTOR Diesel 18 f 9p OIL FLOW 19 L min PRESSURE 1 400 psi IWRC ROPE 3 8 x 98 ft TOTAL WEIGHT Pulling 1400 Dimensions in mm 680 PARAMETERS GEAR I II FAST SLOW FAST SLOW CAPACITY 2 5 5 0 9 1 5 SPEED 8 4 24 13 370 ...

Page 57: ...CHNICAL SPECIFICATIONS Technical Parameters CODE PWCG1T CAPACITY 1 763 Lb SPEED 33 49 Ft Min MOTOR 4Hp Mitsubishi Gasoline TOTAL WEIGHT 84 Lb TRANSMISSION Manual PARAMETERS GEAR REVERSE FAST SLOW CAPACITY N A 0 6 0 8 SPEED 12 15 10 740 390 390 ...

Page 58: ...EAR INCLUDED TECHNICAL PARAMETERS CODE PWCG3T CAPACITY 6 613 Lb SPEED 13 30 Ft Min MOTOR Honda GX200 6 5 HP TOTAL WEIGHT 181 Lb TRANSMISSION Manual APPLICATION Pulling Lifting 810 490 450 PARAMETERS GEAR REVERSE FAST SLOW CAPACITY N A 1 8 3 SPEED 4 9 5 ...

Page 59: ...AR INCLUDED CODE PWCG3T CAPACITY 11 023 Lb SPEED 13 79 Ft Min MOTOR Honda GX390 Gasoline TOTAL WEIGHT 304 Lb TRANSMISSION Mechanics APPLICATION Pulling 1 100 Dimensions in mm 498 600 220 190 340 PARAMETERS GEAR I II FAST SLOW FAST SLOW CAPACITY 2 5 5 0 9 1 5 SPEED 8 4 24 13 ...

Page 60: ...ED CODE PWCG120 APPLICATION Pulling CAPACITY 12 000 Lb SPEED 13 66 Ft Min MOTOR Honda GX390 Gasoline OIL FLOW 19 L min PRESSURE 1 400 psi IWRC ROPE 3 8 x 98 ft TOTAL WEIGHT Pulling 670 Dimensions in mm 360 PARAMETERS GEAR I II FAST SLOW FAST SLOW CAPACITY 2 5 5 0 9 1 5 SPEED 8 4 24 13 ...

Page 61: ...nstallation 12 Mounting solenoid valve assembly 13 Electrical connections 13 Plumbing connections 13 Cautions 13 4 Speed Winch Operations 14 Procedure for winding the cable 14 Warranty 17 HONDA ENGINE 18 MITSUBISHI ENGINE 45 PWCD5T 55 Technical parameters 55 PWCD5TTM 56 Technical parameters 56 PWCG1T 57 Technical parameters 57 PWCG3T 58 Technical parameters 58 PWCG5T 59 Technical parameters 59 PWC...

Page 62: ...1 7034035 Proveedora Industrial Y Tecnica S a De C v Www prointe com sv Lima Peru www prowinch pe Guatemala Urb San Antonio de Carapongo Calle 1 Lurigancho Lima Phone 51 935402797 info prowinch pe 7a Avenida 1 22 Zona 13 Pamplona Ciudad de Guatemala 502 2381 8383 ever mendez contecindustrial com Av Alberto Masferrer Sur Col Campestre No 211 San Salvador El Salvador 2264 1100 2901 NW 21st Terrace M...

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