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PSW12414 / PSW12415

1

PLANNING THE INSTALLATION

WARNING

Fire or Explosion Hazard.

Can cause severe injury, death or property damage.

Follow these warnings exactly:

1. Plan the installation as outlined below.

2. Plan for frequent maintenance as described in the 

maintenance section.

3. Review the following conditions that can apply to your specific 

installation and take the precautionary steps provided.

Frequent Cycling

These controls are designed for use on appliances that typically cycle three 

to five times a day. In year-round applications with greater cycling rates of 

10,000 cycles annually, the control can wear out more quickly. Perform a 

monthly checkout.

Water or Steam Cleaning

If a control gets submerged in water, replace it. If the appliance is likely to be 

cleaned with water or steam, protect (cover) the control and wiring from water 

or steam flow. Mount the control high enough above the bottom of the cabinet 

so it does not get wet during normal cleaning procedures.

High Humidity or Dripping Water

Dripping water can cause the control to fail. Never install an appliance where 

water can drip on the control. In addition, high ambient humidity can cause the 

control to corrode and fail. If the appliance is in a humid atmosphere, make 

sure air circulation around the control is adequate to prevent condensation. 

Also, regularly check out the system.

Corrosive Chemicals

Corrosive chemicals can attack the control, eventually causing a failure. 

If chemicals are used for routine cleaning, avoid contact with the control. 

Where chemicals are suspended in air, as in some industrial or agricultural 

applications, protect the control with a cover.

Dust or Grease Accumulation

Heavy accumulations of dust or grease can cause the control to malfunction. 

Where dust or grease can be a problem, provide covers for the control to 

limit contamination.

Heat

Excessively high temperatures can damage the control. Make sure the 

maximum ambient temperature at the control does not exceed the rating of 

the control. If the appliance operates at very high temperatures, use insulation, 

shielding and air circulation, as necessary, to protect the control. Proper 

insulation or shielding should be provided by the appliance manufacturer. 

Verify proper air circulation is maintained when the appliance is installed.

Flow Capacity & Pressure Drop

Fig. 1 shows the typical flow (kBTU/hr) vs pressure drop (in. w.c.) curve 

for natural gas and LP gas. Actual pressure drop depends on the internal 

configuration of the valve. Table 1 shows the pressure drop at various flows 

for the control.

Fig. 1: Typical capacity curve for family water heater control system.

Gas Type

Flow (kBTU/hr)

Pressure Drop

(in. w.c.)

NG

30

50

75

1.43

1.47

1.54

LP

30

50

75

0.91

0.94

0.97

Table 1: Gas capacity conversion

INSTALLATION

When Installing This Product…

1. Read these instructions carefully. Failure to follow them could damage the 

product or cause a hazardous condition.

2. Check the ratings given in the instructions and on the product to make sure 

the product is suitable for your application.

3. Installer must be a trained, experienced service technician.
4. After installation is complete, check out product operation as provided in 

these instructions.

!

100

90

80

70

60

50

40

30

20

10

0

0.8  0.0 1.0  1.1 1.2  1.3

Flow

(KBTU/HR)

Capacity Date

Water Heater Controls

Installation Instructions

Summary of Contents for PSW12414

Page 1: ...tact with the control Where chemicals are suspended in air as in some industrial or agricultural applications protect the control with a cover Dust or Grease Accumulation Heavy accumulations of dust o...

Page 2: ...Fuel Gas Code ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use a new properly reamed pipe free from chips If tubing is used make su...

Page 3: ...ocedure 1 Start by turning the device knob to PILOT push the knob down and hold in position The pilot valve opens and allows gas to flow into the pilot burner NOTE If the gas pipe is full of air new i...

Page 4: ...iance nameplate 3 IF CHECKING GAS INPUT WITH MANOMETER Make sure the manual gas shutoff switch is in the OFF position before removing outlet pressure tap plug to connect the manometer pressure gauge M...

Page 5: ...flash count first Table 3 Troubleshooting with status light visual indication LED Error Code Number of LED Flashes Detected Failure Recommended Action Normal operation Knob in PILOT position 1 flash e...

Page 6: ...pile for maximum output Thermopile output with time Fig 7 Thermopile output Follow diagram in Fig 6 Fig 6 Troubleshooting without status light Troubleshooting guide without status light TURN DEVICE KN...

Page 7: ...g instructions provided by the manufacturer of your water tank appliance The information in this form describes a typical water heater control application but the specific controls used and the proced...

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