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PRONAR 663/4 SILO Operator'S Manual Download Page 87

SECTION 4 

Pronar T663/4 T663/4 SILO 

4.21 

tipping to side and rear. Tipping of the load box is controlled from driver's cab using external 

tractor hydraulic system manifold. 

 

FIGURE 4.4 

Bolting of tipping pins 

(1) tipping pin I, (2) tipping pin II, (3) tipping pin holder 

Unloading of the trailer is performed in the following sequence: 

  tractor and trailer must be placed to drive forwards on flat and hard ground, 

  immobilise tractor and trailer with parking brake; wheel chocks may be used to 

provide additional protection, 

Summary of Contents for 663/4 SILO

Page 1: ...Phone 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 Fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL TRAILER PRONAR T663 4 PRONAR 663 4 SILO TRANSLATION OF THE ORIGINAL DOCUMENT ISSUE 1B 11 2011 PUBLICATION NO 177N 00000000 UM EN ...

Page 2: ......

Page 3: ... Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations currently in force The manual describes the basic safety and operation rules of Pronar T663 4 T663 4 SILO trailer If the info...

Page 4: ...nstructions the observance of which is essential are indicated with the sign and preceded by the word ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform periodical maintenance the relevant section of the Operator s Manual is indicated with the sign Addition...

Page 5: ... forward travel direction Right side a right hand side of the person facing the machine s forward travel direction SCOPE OF OPERATION STEPS Operation steps are indicated with the following sign The result of an operation adjustment task or any notes on execution of the tasks performed is indicated with the sign ...

Page 6: ......

Page 7: ...DEPENDENT TRANSPORT BY THE USER 1 13 1 6 ENVIRONMENTAL HAZARDS 1 13 1 7 WITHDRAWAL FROM USE 1 14 2 SAFETY ADVICE 2 1 2 1 BASIC SAFETY RULES 2 2 2 1 1 USE OF TRAILER 2 2 2 1 2 HITCHING AND DISCONNECTING FROM TRACTOR 2 3 2 1 3 HITCHING AND UNHITCHING THE SECOND TRAILER 2 3 2 1 4 HYDRAULIC AND PNEUMATIC SYSTEMS 2 4 2 1 5 LOADING AND UNLOADING 2 5 2 1 6 TRANSPORTING THE MACHINE 2 7 2 1 7 TYRES 2 10 2 ...

Page 8: ...IRST USE 4 2 4 1 1 CHECKING THE TRAILER AFTER DELIVERY 4 2 4 1 2 PREPARING THE TRAILER FOR THE FIRST HITCHING TO TRACTOR 4 3 4 2 HITCHING AND UNHITCHING THE TRAILER FROM TRACTOR 4 5 4 3 HITCHING AND UNHITCHING THE SECOND TRAILER 4 9 4 4 LOADING AND SECURING LOAD 4 11 4 4 1 GENERAL INFORMATION ABOUT LOADING 4 11 4 5 TRANSPORTING LOAD 4 19 4 6 UNLOADING 4 20 4 7 PROPER USE AND MAINTENANCE OF TYRES 4...

Page 9: ...L INSPECTION OF PNEUMATIC SYSTEM 5 15 5 3 3 CLEANING THE AIR FILTERS 5 17 5 3 4 DRAINING WATER FROM AIR TANK 5 18 5 3 5 CLEANING THE DRAIN VALVE 5 19 5 3 6 CLEANING AND MAINTAINING PNEUMATIC CONDUIT CONNECTIONS AND PNEUMATIC SOCKETS 5 20 5 3 7 REPLACEMENT OF PNEUMATIC CONDUIT 5 21 5 4 HYDRAULIC SYSTEM MAINTENANCE 5 22 5 4 1 PRELIMINARY INFORMATION 5 22 5 4 2 CHECKING HYDRAULIC SYSTEM TIGHTNESS 5 2...

Page 10: ...ANTS 5 32 5 8 CLEANING THE TRAILER 5 33 5 9 STORAGE 5 35 5 10 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 35 5 11 INSTALLATION AND DISMOUNTING OF WALL EXTENSIONS 5 37 5 12 ADJUSTMENT OF DRAWBAR POSITION 5 37 5 13 TROUBLESHOOTING 5 39 ...

Page 11: ...SECTION 1 BASIC INFORMATION ...

Page 12: ...ated on a gold painted rectangle The data plate is located on the front beam of the main frame and the serial number is stamped into the front beam of the chassis frame figure 1 1 When buying the trailer check that the serial numbers on the machine agree with the number written in the WARRANTY BOOK in the sales documents and in the OPERATOR S MANUAL The meanings of the individual fields found on t...

Page 13: ...cation number VIN E Official certificate number F Tare weight G Maximum gross weight H Carrying capacity I Permissible hitching system loading J Permissible axle 1 load K Permissible axle 2 load 1 1 2 AXLE IDENTIFICATION FIGURE 1 2 Location of the axle data plate 1 axle 2 data plate The factory number of the axle shaft and its type are stamped onto the data plate 2 secured to the axle shaft beam 1...

Page 14: ...he recommendations concerning the carriage and loading of goods described by the Manufacturer and the road transport regulations in force in the country in which the trailer is used shall void the warranty and is regarded as the use of the machine contrary to its intended purpose The trailer is not intended or designed for transporting people animals or goods classified as dangerous materials The ...

Page 15: ... which have uneven load distribution and or overload axles and suspension elements Using it as intended also involves all actions connected with the safe and proper operation and maintenance of the machine Due to the above the user is obliged to carefully read the OPERATOR S MANUALof the trailer and the WARRANTY BOOKand conform with the recommendations contained in these documents understand the t...

Page 16: ... system Maximum system pressure Single conduit pneumatic system Double conduit pneumatic system Hydraulic system bar kPa bar kPa bar MPa according to ISO 1728 according to ISO 1728 according to ISO 7421 1 5 8 580 8 800 150 15 Hydraulic tipper system Hydraulic oil Maximum system pressure Oil demand bar MPa l L HL 32 Lotos 1 160 16 15 Electrical system Electrical system voltage Connection socket V 1...

Page 17: ...imum system pressure Single conduit pneumatic system Double conduit pneumatic system Hydraulic system bar kPa bar kPa bar MPa connector compliant with ISO 1728 connector compliant with ISO 1728 connector compliant with ISO 7421 1 5 8 580 8 800 150 15 Hydraulic tipper system Hydraulic oil Maximum system pressure bar MPa L HL 32 Lotos 1 160 16 Electrical system Electrical system voltage Connection s...

Page 18: ...n speed of 40km h Single conduit pneumatic system for the trailer with the maximum design speed of 25 km h 2 line pneumatic system with automatic regulator Hand brake Mudguards set Hydraulic shear type support Hydraulic brake system Rotating drawbar eye 50 mm Drawbar eye 40 mm Wheel chocks Rear hitch Slow moving vehicle warning sign Warning reflective triangle Complete set of wall extensions 600 m...

Page 19: ...ent replacing standard equipment Information concerning tires is provided at the end of this publication inANNEX A 1 4 WARRANTY TERMS PRONAR Sp z o o Narew guarantees the reliable operation of the machine when it is used according to its intended purpose as described in the OPERATOR S MANUAL The repair period is specified in the WARRANTY BOOK The guarantee does not apply to those parts and sub ass...

Page 20: ...uarantee repair coupons A missing date of purchase or sale point stamp may make the user ineligible for any warranty repair or refund The user is obliged to report immediately on noticing any wear in the paint coating or traces of corrosion and to have the faults rectified whether they are covered by the guarantee or not For detailed Terms Conditions of Warranty please refer to the WARRANTY BOOK a...

Page 21: ...d technically reliable securing measures Worn straps cracked securing catches bent or corroded hooks as well as elements damaged in a different way may be unsuitable for use Carefully read the information contained in the Operator s Manual for the given securing measure Chocks wooden blocks or other objects without sharp edges should be placed under the wheels of the trailer to prevent it from rol...

Page 22: ...d with the machine Use only certified and technically reliable securing measures Carefully read the information contained in the Operator s Manuals for the given securing measures During reloading work particular care should be taken not to damage parts of the machine s equipment or the paint coating The tare weight of the trailer in condition ready for travel is given in table 3 1 FIGURE 1 3 Posi...

Page 23: ...ead to a reduction of the oxygen content While carrying out maintenance and repair work which involves the risk of an oil leak this work should take place on an oil resistant floor or surface In the event of oil leaking into the environment first of all contain the source of the leak and then collect the leaked oil using available means Remaining oil should be collected using sorbents or by mixing...

Page 24: ...gulations in force in the given country concerning withdrawal from use and recycling of machines withdrawn from use Before commencing dismantling totally remove the oil from the hydraulic system and reduce air pressure completely in the pneumatic brake system e g using air tank drain valve Worn out or damaged parts that cannot be reclaimed should be taken to a collection point for recyclable raw m...

Page 25: ...SECTION 2 SAFETY ADVICE ...

Page 26: ...should be the application of safety rules and sensible behaviour The machine must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol drugs or other abusive substances Non compliance with the safety rules of this Operator s Manual can be dangerous to the health and life of the operator and others The trailer mu...

Page 27: ...tor is equipped with an automatic hitch make certain that the coupling operation is completed Be especially careful when hitching the machine When hitching there must be nobody between the trailer and the tractor Do NOT proceed with unhitching the trailer from the tractor when load box is raised Hitching and unhitching the trailer may only take place when the machine is immobilised by use of the p...

Page 28: ...gle of the load box when tipped to the sides and to the rear The length of the control cable controlling this valve is factory adjusted by the Manufacturer and must not be changed when the trailer is used In the event of malfunction of the hydraulic or pneumatic system do not use the trailer until the malfunction is corrected When connecting the hydraulic conduits to the tractor make sure that the...

Page 29: ... the aid of cotter pin If the loaded material does not exert any pressure on the trailer sides it is permitted to dismantle clamping cable If pressure is exerted it may cause damage to trailer sides Use only original tipping pins with a handle Using third party pins could damage the trailer The trailer is not intended for transporting people animals or hazardous materials The load must be arranged...

Page 30: ...ng the load box to the rear only Exercise particular caution when unloading bulk materials from Pronar 663 4 SILO trailer or Pronar 663 4 trailer with the second set of wall extensions When using Pronar 663 4 SILO trailer or Pronar 663 4 trailer with the second set of wall extensions there is an increased risk of loss of trailer stability trailer overturning failure of the trailer s structural ele...

Page 31: ...loaded The trailer must be hitched to the tractor and secured with chocks and parking brake 2 1 6 TRANSPORTING THE MACHINE During travel on public roads comply with the road traffic regulations and transport regulations in force in a given country in which the trailer is used Do not exceed the permitted speed arising from road conditions and design limitations Adjust travel speed to the prevailing...

Page 32: ...red Check that all walls and extensions are properly closed Check correctness of the securing of linking cables and a security of cable release mechanism Before using the trailer always check its technical condition especially in terms of safety In particular check the technical condition of the hitch system the axle system the brake system indicator lights and the connection elements of the hydra...

Page 33: ...lective warning triangle Periodically drain water from the air tanks in pneumatic system During frosts freezing water may cause damage to pneumatic system components Reckless driving and excessive speed may cause accidents A load protruding beyond the outline of the trailer should be marked according to the road traffic regulations Do NOT transport loads forbidden by the Manufacturer FIGURE 2 2 Mo...

Page 34: ...annot move or fall over During reversing one should use the assistance of another person During manoeuvring the person helping must stay at a safe distance from the danger zone and be visible all the time to the tractor driver Do NOT attempt to board trailer while travelling Do NOT park trailer on slope 2 1 7 TYRES When working with tyres the trailer should be immobilised with parking brake and se...

Page 35: ...k use proper close fitting protective clothing gloves protective shoes protective goggles and appropriate tools Any modification to the trailer frees the manufacturer from any responsibility for damage or detriment to health which may arise as a result The trailer can only be stood on when it is absolutely motionless and the tractor engine is switched off Tractor and trailer should be immobilized ...

Page 36: ...ments may put the user and other people s health and life at risk and also damage the machine and invalidate the guarantee Before welding or electrical work the trailer should be disconnected from the power supply The paint coating should be cleaned Burning paint fumes are poisonous for people and animals Welding work should be carried out in a well lit and well ventilated space During welding wor...

Page 37: ...rawbar and drawbar eye straightening pad welding or welding Damaged drawbar eye should be replaced Do NOT install additional appliances or fittings not according to the specifications defined by the Manufacturer The trailer may only be towed when axles and wheels lighting system and brakes are reliable 2 2 RESIDUAL RISK Pronar Sp z o o in Narew has made every effort to eliminate the risk of accide...

Page 38: ...e no access to the machine especially children maintain a safe distance from forbidden or dangerous places a ban on being on the machine during travel loading or unloading 2 3 INFORMATION AND WARNING DECALS The trailer is labelled with the information and warning decals mentioned in table 2 1 The symbols are positioned as presented in figure 2 3 Throughout the time it is in use the user of the mac...

Page 39: ...aution Before starting work carefully read the Operator s Manual 3 Before beginning servicing or repairs switch off tractor s engine and remove key from ignition Ensure that unauthorised persons do not have access to the tractor cab 4 Before climbing onto the trailer switch off tractor s engine and remove key from ignition ...

Page 40: ...of crushing Do NOT perform any maintenance or repairs on the load box that is loaded raised or not supported 7 Regularly check if the nuts and bolts fixing the wheels and other components are properly tightened 8 Grease the trailer according to the recommendations in the Operator s Manual 9 Conduit supplying hydraulic brake system 10 Conduit supplying hydraulic tipping system ...

Page 41: ...Position of the control valve for the hydraulic tipping system 13 Manufacturer s website 14 Air pressure in the tyres 1 15 Permissible vehicle speed 16 Conduit supplying hydraulic system of SILO attachment 17 Return conduit drain of the hydraulic system of SILO attachment 18 Position of the hydraulic support control valve ...

Page 42: ... 20 Return conduit drain of the hydraulic system of shear type support 21 Quality Control marking 1 pressure value should be adapted to tyres Numbers in the item column correspond to labels in figure 2 3 Decals items 9 10 16 17 19 and 20 are placed on hydraulic conduits Decals 12 and 18 are located near hydraulic valves ...

Page 43: ...SECTION 2 Pronar T663 4 T663 4 SILO 2 19 FIGURE 2 3 Locations of information and warning decals ...

Page 44: ...Pronar T663 4 T663 4 SILO SECTION 2 2 20 ...

Page 45: ...SECTION 3 DESIGN AND OPERATION ...

Page 46: ...40 600 500 500 Weight and carrying capacity Tare weight Maximum gross weight Maximum carrying capacity kg kg kg 3 580 14 000 10 420 3 915 14 000 10 085 Other information Wheel track Cargo capacity Load surface Lift of load surface Load box tipping angle to the sides to the rear Electrical system voltage Maximum speed Noise emission level Tractor power demand Hydraulic oil demand Maximum drawbar lo...

Page 47: ...rear section of the chassis there is lights support beam 3 to which mounted are all electrical systems elements as well as hydraulic and pneumatic system sockets which are used for connecting another trailer The trailer suspension consists of two axles 4 that are mounted to parabolic leaf springs 16 by means of U bolts Leaf spring suspension is secured to lower frame 1 Axles are made from square b...

Page 48: ...3 1 Trailer chassis 1 lower frame 2 tipping cylinder socket 3 lights support beam 4 axle 5 wheel 6 drawbar 7 rear beam 8 front crossbar 9 load box support 10 trailer support 11 mudguard 12 chocks 13 brake mechanism 14 conduit bracket 15 drawbar eye ...

Page 49: ...opening the construction of which prevents their inappropriate placing by trailer operator Load box rear T663 4 and side walls are secured using pins in front side locks and locks welded to rear stakes 5 of side housing In the lower part they are locked using bolting hooks placed in the left and right longitudinal beam and also in the rear upper frame beam Closing and opening the walls is performe...

Page 50: ...3 6 FIGURE 3 2 Load box rear view 1 upper frame 2 side wall 3 front wall 4 rear wall 5 rear wall stake 6 lever 7 rear extension stake 8 lug 9 linking cable 10 cable release mechanism 11 front extension 12 side extension 13 rear extension ...

Page 51: ... front extension 11 side extension Access ladders 2 and 3 are secured to front walls and extensions An additional folding step facilitating entrance to load box is bolted from the inside of the front extension figure 3 4 Rollable tarpaulin cover 5 on the frame can be provided as additional equipment The additional equipment that facilitates the use of tarpaulin cover is fenced platform 4 attached ...

Page 52: ...al equipment FIGURE 3 4 Load box front view 1 side wall locking lever 2 lower ladder 3 wall extension ladder 4 fenced platform 5 tarpaulin cover 6 spare wheel holder 7 draw back springs In order to enable very precise unloading of loose materials there is a slide opening placed in the rear side 1 figure 3 5 which is raised using lever 2 When in upper position and also during transport the slide mu...

Page 53: ...KE The trailer is equipped with one of four types of main brake single conduit pneumatic system with manual three position regulator figure 3 6 double conduit pneumatic system with manual three position regulator figure 3 7 double conduit pneumatic system with automatic regulator figure 3 8 hydraulic brake system figure 3 9 ...

Page 54: ... diagram of the single conduit pneumatic braking system 1 air tank 2 control valve 3 brake force regulator 4 pneumatic cylinder 5 conduit connector black 6 air filter 7 air tank control connector 8 pneumatic cylinder control connector 9 drain valve 10 socket black ...

Page 55: ...system with manual braking force regulator 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector red 6 conduit connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 drain valve 11 socket red 12 socket yellow 13 relay valve ...

Page 56: ...stem with automatic braking force regulator 1 air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 conduit connector red 6 conduit connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 drain valve 11 socket red 12 socket yellow 13 relay valve ...

Page 57: ...pped with a circuit causing the brakes to be applied when the trailer is disconnected from the tractor compare figure 3 10 When compressed air conduit is connected to the tractor the device automatically applying the brakes now changes its position to allow normal brake operation FIGURE 3 9 Design and diagram of hydraulic braking system 1 hydraulic cylinder 2 hydraulic quick coupler 3 hydraulic so...

Page 58: ...ing system is used for automatic unloading of trailer by tipping the load box to the rear or sideways The hydraulic tipping system is supplied with oil from the tractor s hydraulic system Hydraulic oil manifold of the tractor s external hydraulic system is used to control the load box tipping mechanism The trailer system consists of two independent circuits circuit A to supply the trailer s hydrau...

Page 59: ...r 2 three way valve 3 cut off valve 4 quick coupler 5 socket 6 control cable 7 guide roller 8 9 information decal Three way valve 2 is used to activate these circuits figure 3 11 This valve s lever can be placed in two positions 1 trailer s tipping circuit opened circuit A 2 second trailer s tipping circuit opened circuit B ...

Page 60: ...l 3 2 5 SUPPORT HYDRAULIC SYSTEM The hydraulic system figure 3 12 is used for automatic unfolding and folding the support leg 3 This is accomplished by extending or withdrawing hydraulic cylinder piston 4 Support hydraulic system is supplied with oil from the tractor hydraulic system through conduit 1 Hydraulic oil selective control valve of the tractor s external hydraulic system is used to contr...

Page 61: ...gn and diagram of the shear type support hydraulic system 1 return conduit 2 supply conduit 3 shear type support 4 hydraulic cylinder 5 hydraulic lock 6 7 information decals TIP The hydraulic systems of the supports are filled with L HL32 Lotos hydraulic oil ...

Page 62: ... supply conduit 3 return conduit 4 hydraulic lock 5 6 information decals Tailgate hydraulic system figure 3 13 is used for automatic opening and closing of the hinged wall The hydraulic wall opening system is supplied with oil from the tractor s hydraulic system The wall is raised and opened by manipulating the manifold lever of the tractor s external hydraulic system ...

Page 63: ...n 3 2 7 PARKING BRAKE FIGURE 3 14 Parking brake design 1 crank mechanism 2 cable 3 parking brake guide roller 4 expander arm The parking brake is used to immobilise and prevent the trailer from moving while standing motionless Crank mechanism bracket 1 is welded to the left longitudinal member of the lower frame Steel cable 2 routed through rollers 3 is connected with the axle expander levers and ...

Page 64: ...lt 3 2 8 LIGHTING SYSTEM The trailer electrical system is designed for supply from direct current source of 12 V Connection of the trailer electrical system with the tractor should be made through an appropriate connection lead delivered with the new trailer FIGURE 3 15 Electrical system diagram Marking according to table 3 2 ...

Page 65: ...t license plate light OTL Left license plate light PP Front right parking light PL Front left parking light TOP Rear right clearance lamp TOL Rear left clearance lamp FIGURE 3 16 Arrangement of electrical system components and reflectors rear view 1 rear left lamp assembly 2 rear right lamp assembly 3 license plate light 4 triangular reflector 5 rear 7 pin socket 6 rear right clearance lamp 7 rear...

Page 66: ...view 1 front parking light 2 front 7 pin socket 3 white reflector 4 orange reflector 5 side clearance lamp TABLE 3 3 Marking of connections of GP and GT sockets MARKING FUNCTION 31 Ground Power supply 12V not used L Left indicator 54 STOP light 58L Rear left parking light 58R Rear right parking light R Right indicator ...

Page 67: ...SECTION 4 CORRECT USE ...

Page 68: ...efully read this Operator s Manual and observe all recommendations understand the design and the principle of machine operation ATTENTION Before hitching to tractor and using the trailer the user must carefully read this Operator s Manual and observe all recommendations External inspection Check completeness of machine standard and optional equipment Check condition of protective paint coat Inspec...

Page 69: ...ve checks have been performed and there is no doubt as to the trailer s good technical condition it can be connected to tractor Start the tractor check all systems and conduct test run of trailer without load no load in load box It is recommended that the inspection is conducted by two people one of which should always remain in the tractor cab Test drive should be conducted according to the seque...

Page 70: ...orrect operation of hydraulic and or pneumatic cylinders or other faults find the cause of the problem If a fault cannot be rectified or the repair could void the guarantee please contact retailer for additional clarifications or to make a repair DANGER Careless and improper use and operation of the trailer and non compliance with the recommendations given in this operator s manual is dangerous to...

Page 71: ...ed When hitching is completed secure the electrical leads and hydraulic and braking system conduits in such a way that they do not become entangled in tractor s moving parts and are not at the risk of breaking or being severed when making turns Hitching to tractor Immobilise trailer with parking brake Pull brake mechanism clockwise until resistance is felt if trailer is equipped with standard park...

Page 72: ...rised persons do not have access to the tractor cab FIGURE 4 1 Trailer support 1 support 2 cylinder 3 hydraulic conduit 4 5 information decals Connect pneumatic system conduits applies to double conduit pneumatic system Connect pneumatic conduit marked yellow with yellow socket in tractor Connect pneumatic conduit marked red with red socket in tractor Connect pneumatic system conduits applies to s...

Page 73: ...tor make sure that the hydraulic system of the tractor and the hydraulic system of the trailer are not under pressure Ensure sufficient visibility during hitching Exercise particular caution during folding support danger of severing limbs During connection of braking system conduits pneumatic double conduit the correct sequence of conduit connection is very important First connect the yellow conne...

Page 74: ...m tractor Disconnect electric lead Disconnect pneumatic system conduits applies to double conduit pneumatic system Disconnect pneumatic conduit marked red Disconnect pneumatic conduit marked yellow DANGER Exercise caution when disconnecting trailer from the tractor Ensure good visibility Unless it is necessary do not go between tractor and trailer Before disconnecting conduits and drawbar eye clos...

Page 75: ...ND TRAILER A second trailer may only be connected if it is a machine built on a dual axle chassis and if it fulfils all the requirements specified in section 1 Hitching the second trailer to the tractor trailer unit requires experience in driving an agricultural tractor with a trailer While hitching the second trailer it is recommended to use the help of another person to guide the tractor driver ...

Page 76: ...ntained in section 4 2 Unhitching the second trailer Immobilise tractor and trailers with parking brake Turn off tractor engine Ensure that unauthorised persons do not have access to the tractor cab Disconnect conduits of pneumatic hydraulic and electrical systems according to instructions contained in section 4 2 Unlock the pin of the hitch of the first trailer Remove the pin and drive tractor aw...

Page 77: ...ront and finally to the rear wall of the load box FIGURE 4 3 Tarpaulin cover 1 strip with crank 2 tarpaulin cover 3 clamp 4 pull strap 4 4 1 GENERAL INFORMATION ABOUT LOADING Before beginning loading make certain that the load box side walls and slide gate are properly closed and secured The trailer must be positioned to travel forwards and be hitched to the tractor Loading should only take place ...

Page 78: ...tected against damage using thick planks plywood or other materials of similar properties ATTENTION Always try to distribute the load uniformly in the load box Do NOT exceed the trailer s maximum carrying capacity Due to various densities of materials the use of the total load box capacity may lead to exceeding permissible carrying capacity of the trailer Guideline specific weight of selected mate...

Page 79: ...0 1 440 2 000 2 300 1 200 1 300 1 050 1 440 1 250 1 300 Building materials cement dry sand wet sand solid bricks hollow bricks stones soft wood hard sawn timber impregnated timber steel structures milled burnt lime cinders gravel 1 200 1 300 1 350 1 650 1 700 2 050 1 500 2 100 1 000 1 200 1 500 2 200 300 450 500 600 600 800 700 7 000 700 800 650 750 1 600 1 800 Straw litter and bulk feeds meadow h...

Page 80: ...ailer cut dry straw in stack baled straw lightly crushed baled straw heavily crushed cut cereal mass in bulk trailer cut cereal mass in gathering trailer green fodder in swath cut green fodder in bulk trailer green fodder in gathering trailer fresh beet leaves cut fresh beet leaves beet leaves in gathering trailer 120 150 200 290 50 90 90 150 20 25 110 160 60 100 40 60 80 140 8 15 15 20 50 80 20 4...

Page 81: ...410 830 1 000 750 800 350 400 320 600 700 1 000 1 100 1 200 1 350 1 450 650 1 050 550 750 Seeds and grains beans mustard peas lentils runner beans barley clover grass maize wheat oil seed rape linseed lupins oats lucerne rye 750 850 600 700 650 750 750 860 780 870 600 750 700 800 360 500 700 850 720 830 600 750 640 750 700 800 400 530 760 800 640 760 Others dry soil wet soil fresh peat garden soil...

Page 82: ... should be evenly spread over the whole surface of the load box When loading bulk materials the walls and extensions should be connected with linking cable Secure cable release mechanism with cotter pin Oilseed rape or seeds of other plants of very small size or powder materials can be transported provided the load box is properly sealed in places where gaps are bigger than the seed diameter or ot...

Page 83: ...ts provided by the load manufacturer and to observe the instructions for transporting and handling the load Ensure whether during loading work it is necessary to apply additional personal protection masks rubber gloves etc High volume loads High volume loads light with a high volume such as hay straw bales rectangular or round green fodder etc are recommended to be loaded with the aid of the appro...

Page 84: ...ainers Final remarks DANGER Overloading the trailer erroneous loading and securing of the load is the most frequent cause of accidents during transport The load must be arranged in such a way that it does not threaten the stability of the trailer and does not hinder driving Ensure that during unloading loading or raising the load box nobody is near the trailer Before tipping the load box ensure pr...

Page 85: ...sk to the operator or other road users Permissible design speed and maximum speed allowed by road traffic law must not be exceeded The towing speed should be adapted to the current road conditions load carried by the trailer road surface conditions and other relevant conditions Trailer may be towed on slopes of up to 8 and unloading must take place only on a level surface When not connected to the...

Page 86: ...ficiently reduced before making a turn or driving on an uneven road or a slope When driving avoid sharp turns especially on slopes Please note that the braking distance of the tractor and trailer combination is substantially increased at higher speeds and loads Monitor trailer s behaviour when travelling on an uneven terrain and adjust driving speed to road conditions slow down early enough when t...

Page 87: ...c system manifold FIGURE 4 4 Bolting of tipping pins 1 tipping pin I 2 tipping pin II 3 tipping pin holder Unloading of the trailer is performed in the following sequence tractor and trailer must be placed to drive forwards on flat and hard ground immobilise tractor and trailer with parking brake wheel chocks may be used to provide additional protection ...

Page 88: ...cks take particular care because of the pressure applied by the load to the walls When using the trailer with additional set of wall extensions pay attention to the trailer stability and risk of tipping over and monitor the trailer body movements on uneven ground When unloading make certain that there is nobody near the load box To prevent injury use protective gloves when opening closing the wall...

Page 89: ...ing of the second trailer FIGURE 4 5 Locks of load box walls and wall extensions 1 left wall locking lever 2 rear wall locking lever 3 side wall lock rear left 4 rear wall lock left 5 wall extension lug The rear load box wall is equipped with the chute slide gate 1 figure 4 6 and chute opening 2 additional equipment for unloading bulk materials Chute design allows very accurate dosing of the mater...

Page 90: ...mpromise trailer s stability FIGURE 4 6 Chute 1 chute slide gate 2 chute 3 lever 4 locking bolt While unloading bulky materials be especially careful Do NOT tip load box on uneven or wet ground and move and jerk trailer during unloading Bulky materials are normally difficult to unload therefore proceed cautiously and patiently Careless operation of trailer may pose a danger to operators and bystan...

Page 91: ...age the trailer TIP It is recommended to use wheel chocks in order to additionally secure the trailer during unloading When unloading high volume materials for example branches the trailer s rear wall may be opened downwards The help of a second person is recommended during unloading to avoid collision between the rear wall and the chassis components DANGER When closing the rear chute gate or the ...

Page 92: ...wheel has been removed from the wheel axle Regularly check and maintain correct air pressure in tyres according to Operator s Manual especially if trailer is not used for a longer period Air pressure in tyres should be also checked during the whole day of intensive work Please note that higher temperatures could raise tyre pressure by as much as 1 bar At high temperatures and pressure reduce load ...

Page 93: ...SECTION 5 MAINTENANCE ...

Page 94: ...ns which are not regarded as possible for the trailer operator to perform the user shall invalidate the warranty 5 2 MAINTENANCE OF BRAKES AND AXLES 5 2 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of axle and brakes elements should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The responsibil...

Page 95: ... trailer to tractor and place chocks under trailer wheel Engage and release in turn the main brake and then the trailer parking brake Main brake and parking brake should be engaged and released without great resistance and severity Check means of securing cylinders and return springs Check cylinders movement and correct return of piston to start position The help of a second person is required who...

Page 96: ...which causes significantly faster wear of bearing and hub seals Bearing life is dependent on working conditions of trailer loading speed of travel and lubrication conditions Preparation procedures Hitch trailer to tractor braking tractor with parking brake Park tractor and trailer on hard level ground Tractor must be placed to drive forward Place securing chocks under one trailer wheel Ensure that...

Page 97: ...out excessive resistance Turn the wheel so that it rotates very quickly check that the bearing does not make any unusual sounds Holding the wheel above and below try to feel any slackness You may use a lever placed under the wheel supporting the other end of the lever on the floor Repeat the inspection procedure on the other wheels If slackness is felt adjust bearings Unusual sounds coming from be...

Page 98: ...E BEARING SLACKNESS Preparation procedures Prepare tractor and trailer for adjustment procedures according to description provided in section 5 2 3 FIGURE 5 2 Adjustment of axle bearings 1 hub cover 2 castellated nut 3 cotter pin Adjustment of axle bearing slackness Take off hub cover 1 figure 5 2 Take out cotter pin 3 securing castellated nut 2 Tighten castellated nut in order to eliminate slackn...

Page 99: ...ion of brake shoes in brake drum Adjustment of bearing slackness may only be conducted when the trailer is hitched to tractor and the load box is empty TIP If the wheel is dismounted bearing slackness is easy to check and adjust 5 2 5 MOUNTING AND DISMOUNTING WHEEL INSPECTION OF WHEEL NUT TIGHTENING Dismounting wheel Immobilise trailer with parking brake Place chocks under the wheel that will not ...

Page 100: ...tightening 1 6 sequence of nut tightening L spanner length F user weight Tightening nuts Nuts should be tightened gradually diagonally in several stages until obtaining the required tightening torque using a torque spanner If a torque spanner is not available one may use an ordinary spanner The arm of the spanner L figure 5 3 should be selected according to the weight of the person F tightening th...

Page 101: ... thread connection or breaking off the hub pins The greatest precision is achieved using a torque spanner Before commencing work ensure that correct tightening torque value is set TABLE 5 1 Spanner arm WHEEL TIGHTENING TORQUE BODY WEIGHT F ARM LENGTH L Nm kg m 90 0 30 77 0 35 67 0 40 270 60 0 45 5 2 6 CHECKING AIR PRESSURE IN TYRES EVALUATING TECHNICAL CONDITION OF TYRES AND STEEL WHEELS Air press...

Page 102: ...n breaking of material breaking of welds corrosion especially in the area of welds and contact with tyre Proper technical condition and appropriate maintenance of wheels significantly extends the life of these components and ensures appropriate level of safety to trailer users Checking air pressure in tyres and visual inspection of steel wheels every 1 month of use if needed 5 2 7 ADJUSTMENT OF ME...

Page 103: ... pin 3 fixing the cylinder fork 4 to expander arm 3 Mark position of expander arm 1 with regard to the shaft 2 Dismantle arm and set it in the appropriate position in direction A if braking is too early in direction B if breaking is too late Repeat the process for the second arm Replace the pin fixing the cylinder fork to expander arm FIGURE 5 4 Adjustment of axle mechanical brakes 1 expander arm ...

Page 104: ...e positioned in parallel with regard to each other at full braking If this is not so adjust the position of the lever which has the longer stroke TABLE 5 2 POSITION OF PIN IN EXPANDER ARMS TYPE OF BRAKE SYSTEM PIN POSITION FRONT AXLE mm C PIN POSITION REAR AXLE mm D Single conduit system Double conduit system Hydraulic system 150 150 150 200 200 200 5 2 8 CHANGE OF PARKING BRAKE CABLES AND ADJUSTM...

Page 105: ...ns of cable guide rollers 4 Install a new cable Parking brake cable must be fitted carefully Thimbles and three clamps must be fitted at the ends of the cable Clamps must be tightened The distances between the clamps may not be less than 15 mm Clamp jaws must be placed on the side of the load bearing cable see figure 5 6 The first clamp should be placed directly on the thimble Install bolts and ne...

Page 106: ...1 figure 5 5 anti clockwise Loosen nuts of handbrake cable clamps 2 Tighten cable and tighten clamps Length of parking brake cable should be so selected that at total release of working and parking brake the cable would be loose and hanging by 1 2 cm Adjustment of parking brake cable tension should be conducted in the event of stretching of cable loosening of parking brake cable clamps after adjus...

Page 107: ...logy and qualifications for this type of work The duties of the operator connected with the pneumatic system include checking tightness and visual inspection of the system cleaning the air filter filters draining water from air tank cleaning drain valve cleaning and maintaining pneumatic conduit connections DANGER Do NOT use the trailer when brake system is unreliable 5 3 2 CHECKING AIR TIGHTNESS ...

Page 108: ...hecked elements with washing fluid or other foaming preparations which will not react aggressively with system components It is recommended to supply preparations commercially available designed to facilitate detecting air leaks Damaged components should be replaced or repaired If leaks appear at connections then tighten the connections If air continues to escape replace connection component or se...

Page 109: ...y only be performed in a specialised workshop 5 3 3 CLEANING THE AIR FILTERS Depending on trailer working conditions but not less than once in three months take out and clean air filter elements which are located in pneumatic system connection conduits Filter elements are used many times and are not subject to change unless they are mechanically damaged FIGURE 5 7 Air filter 1 securing slide lock ...

Page 110: ... blown through with compressed air Assembly should be done in reverse order DANGER Before proceeding to dismantle filter reduce pressure in supply conduit While disengaging filter slide gate hold cover with other hand Stand away from filter cover vertical direction Cleaning the air filter filters every 3 months of use 5 3 4 DRAINING WATER FROM AIR TANK Required maintenance activities Open out drai...

Page 111: ... damaged see section 5 3 5 FIGURE 5 8 Draining water from air tank 1 drain valve 2 air tank Draining water from air tank every seven days of use 5 3 5 CLEANING THE DRAIN VALVE Required maintenance activities Completely reduce pressure in air tank Reduction of pressure in tank is achieved by tilting the drain valve stem Unscrew valve Clean valve blow with compressed air ...

Page 112: ... body or connection sockets to second trailer should be replaced In event of damage to cover or seal change these elements for new reliable elements Contact of pneumatic connector seals with oils grease petrol etc may cause damage and accelerate ageing process Inspecting trailer connections connection should be inspected every time before connecting trailer to tractor or second trailer If the trai...

Page 113: ...C CONDUIT FIGURE 5 9 Design of pneumatic conduit 1 pneumatic conduit 2 connecting nut 3 clamping ring 4 reinforcing sleeve Pneumatic conduits should be replaced when permanently deformed cut or frayed Required service actions Reduce pressure in the system Reduction of pressure is achieved by tilting the drain valve mandrel Remove the pneumatic conduit by loosening the nut 2 Install a new conduit T...

Page 114: ...onnected with the hydraulic system include checking tightness and visual inspection of the system checking technical condition of hydraulic connections DANGER Do NOT tip trailer with unreliable hydraulic tipping system Do not use the trailer if the support hydraulic system is out of order Do NOT tip trailer with unreliable hydraulic system of the rear wall Do NOT use the trailer if hydraulic brake...

Page 115: ... 3 CHECKING TECHNICAL CONDITION OF HYDRAULIC COUPLERS AND SOCKETS Hydraulic couplers and sockets designed for connection with second trailer must be in good working condition and kept clean Each time before connecting check if sockets in tractor or connections of second trailer are maintained in good working condition Tractor and trailer hydraulic systems are sensitive to the presence of permanent...

Page 116: ...and reflectors changing bulbs ATTENTION Do NOT travel with out of order lighting system Damaged lamp lenses and burned out bulbs must be replaced immediately before travelling Lost or damaged reflective lights must be replaced Required maintenance activities Connect trailer to tractor with appropriate connection lead Check if the connection lead is reliable Check connection sockets in tractor and ...

Page 117: ...lamp assembly WE 549L R10W 1 pc P21W 2 pcs 1 Rear right lamp assembly WE 549P R10W 1 pc P21W 2 pcs 1 Licence plate light LT 120 C5W 1 pc 2 Front parking light LO 110PP C5W 1 pc 2 Rear clearance light J K 1 6 R5W 1 pc 2 5 6 TRAILER LUBRICATION Trailer lubrication should be performed with the aid of a manually or foot operated grease gun filled recommended grease Before commencing work insofar as is...

Page 118: ...ears or every 50 000 km In the event of intensive use lubrication should be performed more frequently Empty grease or oil containers should be disposed of according to the recommendations of the lubricant Manufacturer TABLE 5 4 Trailer lubrication schedule ITEM LUBRICATION POINT NUMBER OF LUBRICATION POINTS TYPE OF GREASE FREQUENCY 1 Hub bearing 4 A 24M 2 Drawbar eye 1 B 14D 3 Expander shaft sleev...

Page 119: ...3 Wall pins and locks 8 12 1 A 1M 14 Shear type support 1 B 3M 15 Shear type support cylinder bearings 2 B 3M 16 Leaf spring sliding surface 4 B 6M 17 Leaf spring 4 B 6M 18 Rocker arm pin 2 B 3M 19 Leaf spring pin 4 B 3M 20 Pin of wall guy cable mechanism 2 2 A 2M 21 SILO attachment rotation pin 1 2 B 3M 22 SILO attachment cylinder bearing 1 2 B 3M 23 SILO attachment lock pin 1 2 A 2M 24 SILO atta...

Page 120: ... lever 2 A 6M Lubrication periods M months D days 1 PRONAR 663 1 SILO 2 not shown in figure TABLE 5 5 Recommended lubricants MARKING ACC TO TAB 5 4 DESCRIPTION A machine general purpose grease lithium alkaline B permanent grease for heavily loaded elements with addition of MOS2 or graphite C ordinary machine oil silicon grease in aerosol ...

Page 121: ...SECTION 5 Pronar T663 4 T663 4 SILO 5 29 FIGURE 5 10 Trailer s lubrication points part 1 ...

Page 122: ...Pronar T663 4 T663 4 SILO SECTION 5 5 30 FIGURE 5 11 Trailer s lubrication points part 2 ...

Page 123: ...S 5 7 1 HYDRAULIC OIL Always adhere to the principle that the oil in the trailer hydraulic system and in the tractor hydraulic system are of the same type In the event of application of different types of oil make certain that both hydraulic substances may be mixed together Application of different oil types may cause damage to trailer or tractor In a new machine the hydraulic system is filled wit...

Page 124: ... irritation In the event of contact of oil with skin wash the place of contact with water and soap Do NOT apply organic solvents petrol kerosene Contaminated clothing should be changed to prevent access of oil to skin In the event of contact of oil with eye rinse with large quantity of water and in the event of the occurrence of irritation consult a doctor Hydraulic oil in normal conditions is not...

Page 125: ...extensions join and To clean the trailer use only clean running water or water with a cleaning detergent additive with neutral pH Using pressure washer increases washing effectiveness but particular care must be taken during work During washing washer nozzle may not be closer than 50 cm from the surface being cleaned Water temperature shall not exceed 55 C Do not direct water stream directly at sy...

Page 126: ...ainers Ensure cleanliness of elastic conduits and seals The plastic from which these elements are made may be susceptible to organic substances and some detergents As a result of long term reaction of some substances the ageing process may be accelerated and risk of damage increased Rubber elements should be maintained with the aid of special preparations after previous thorough washing After comp...

Page 127: ...of the date of the last lubrication Wheel rims and tyres should be carefully washed and dried During longer storage of unused trailer it is recommended that every 2 to 3 weeks the machine may be moved a bit so that the place of contact of tyres with ground is changed The tyres will not be deformed and maintain proper geometry Also tyre pressure should be inspected from time to time and if necessar...

Page 128: ...ening torque for nut and bolt connections 5 8 1 8 8 1 10 9 1 METRIC THREAD Md Nm M10 37 49 72 M12 64 85 125 M14 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1 050 M27 820 1 150 1 650 M30 1 050 1 450 2 100 1 strength class according to DIN ISO 898 standard Hydraulic conduits should be tightened using torque of 50 70 Nm ...

Page 129: ...ar side stakes Install front wall extension Install rear wall extension Install side wall extensions First place upper pins of extension in appropriate rear stake locks and front walls and after that secure base of extensions with the aid of pin lugs to upper part of side walls screw down the wall extension ladder to the front wall Dismounting of wall extensions should be performed in reverse orde...

Page 130: ...r eye 3 rotating drawbar eye 4 bolt connection Set drawbar body in new position and tighten with appropriate torque The frame design provides 6 combination possibilities for positioning the drawbar body compare figure 5 14 Check degree of tightening of drawbar eye and drawbar body after the first travel under load ...

Page 131: ... needed Damaged bearing Replace bearing Noise in axle hubs Damaged hub parts Replace Poor reliability of braking system Insufficient pressure in system Check pressure on tractor pressure gauge wait till compressor fills tank to required pressure Damaged air compressor in tractor Repair or replace Damaged brake valve in tractor Repair or replace Leaking system conduits or connections Check system f...

Page 132: ...Damaged or contaminated cylinder Check cylinder piston bending corrosion check cylinder for tightness piston seal in case of need repair or replace cylinder Excessive cylinder loading Check mechanism controlled by cylinder for mechanical damage Damaged hydraulic conduits Check and ascertain that hydraulic conduits are tight not fractured and properly tightened If necessary replace or tighten ...

Page 133: ...NOTES ...

Page 134: ... ...

Page 135: ...ZAŁĄCZNIK A Rozmiary ogumienia WERSJA PRZYCZEPY OŚ PRZEDNIA TYLNA T663 4 T663 4 SILO 385 55 R 22 5 TL HN 809 HA 385 55 R 22 5 TL KLS 03 VA 385 55 R 22 5 160F XZA2 RE koło tarczowe 11 75x22 5 ET 0 ...

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