Promotech Mini Spider Operator'S Manual Download Page 1 | Manualshive

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JEI DRILLING & CUTTING SOLUTIONS LTD

Unit 21 Empire Business Park, Enterprise Way

Burnley, Lancashire, BB12 6LT

Tel: 00 44 1706 229490 Email: [email protected]

OPERATOR’S MANUAL

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WELDING CARRIAGE

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Summary of Contents for Mini Spider

Page 1: ... CUTTING SOLUTIONS LTD Unit 21 Empire Business Park Enterprise Way Burnley Lancashire BB12 6LT Tel 00 44 1706 229490 Email sales jeisolutions co uk OPERATOR S MANUAL M Mi in ni i S Sp pi id de er r WELDING CARRIAGE ...

Page 2: ...PRECAUTIONS 7 3 STARTUP AND OPERATION 9 3 1 Operating 9 3 2 Troubleshooting 11 4 MAINTENANCE 12 5 ACCESSORIES 13 5 1 Battery 5 2 Ah 13 5 2 Battery charger 13 5 3 Power supply and power cord 14 5 4 Auxiliary magnet blocks 15 5 5 Cable anchor 16 6 WIRING DIAGRAM 17 7 DECLARATION OF CONFORMITY 18 8 QUALITY CERTIFICATE 19 9 WARRANTY CARD 20 ...

Page 3: ...ional power supply can be used to connect the carriage to a 110 240 V power source 1 2 Technical data Voltage 18 V DC 5 2 Ah Power 25 W Welding position according to EN ISO 6947 and AWS ASME PA 1F PB 2F Torch type MIG MAG Torch diameter 16 22 mm 0 63 0 87 Maximum allowed cable weight for horizontal work 8 kg 18 lbs Minimum workpiece thickness 4 mm 0 16 Ground clearance 4 mm 0 16 Horizontal pulling...

Page 4: ...hts Copying using or distributing without permission of JEI Group Ltd is prohibited 4 1 3 Equipment included 1 Carriage 1 unit 2 Cardboard box 1 unit 3 Battery 1 unit 4 4 mm hex wrench 1 unit 5 3 mm hex wrench 1 unit Operator s Manual 1 unit 2 3 4 1 5 ...

Page 5: ...Mini Spider This document is protected by copyrights Copying using or distributing without permission of JEI Group Ltd is prohibited 5 1 4 Dimensions 350 mm 13 8 194 mm 7 6 191 mm 7 5 ...

Page 6: ...pying using or distributing without permission of JEI Group Ltd is prohibited 6 1 5 Design Travel direction switch Left O Right Guide roller 2 LED display Carrying handle Cross slide 2 Speed knob Battery Torch holder Torch holder bracket 2 Charge indicator ...

Page 7: ...ions that can have an effect on the operation of the carriage 10 Keep the carriage dry Do not expose it to rain snow or frost 11 Keep the work area well lit clean and free of obstacles 12 Do not use near flammable materials or in explosive environments 13 Move and put the carriage by using the carrying handle 14 Put the carriage so that all four wheels are on the surface Make sure that no contact ...

Page 8: ...only in a service center appointed by the seller 24 If the carriage falls is wet or has any damage stop the work and promptly send the carriage to the service center for check and repair 25 Do not leave the carriage unattended during work 26 If you are not going to use the carriage remove it from the worksite and keep it in a safe and dry place ...

Page 9: ...until the light on the charger stops flashing and stays on Use the carrying handle to move the carriage to the worksite Set the travel direction switch to the middle position 1 and put the battery onto the carriage 2 Then the display comes on Next if the unit of speed is set to centimeters per minute shows If the unit is set to inches per minute shows Use the 3 mm and 4 mm hex wrenches to tighten ...

Page 10: ...EI Group Ltd is prohibited 10 To work in narrow spaces adjust the position of the cross slides On the two sides loosen the screws 4 Then move the cross slides 5 and tighten the screws 4 Put the carriage so that the rollers are on the workpiece Then use the knobs 6 to put the torch in the welding joint 4 5 6 ...

Page 11: ...tery is discharged the travel stops Then recharge the battery To check the charge level press the button on the charge indicator After the work is finished remove the battery power supply 3 2 Troubleshooting Message Problem Solution Not all display segments are on after powering Contact service center for check and repair Speed is shown in centimeters per minute instead of inches per minute Contac...

Page 12: ...NCE Each day 1 Clean the chassis rollers and wheels 2 Make sure that the rollers rotate freely 3 Clean the torch nozzle Replace if damaged 4 Examine the battery Replace if damaged Each month 1 Make sure that the knob and the switch work as intended Replace if loose or damaged 2 Examine cables and cords Replace if damaged 3 Tighten screws if loose ...

Page 13: ...or distributing without permission of JEI Group Ltd is prohibited 13 5 ACCESSORIES 5 1 Battery 5 2 Ah 5 2 Battery charger Recharges the battery from 220 240 V or 120 V power source Part number LDW 000006 220 240 V 50 60 Hz LDW 000007 120 V 60 Hz Part number AKM 000086 ...

Page 14: ...nd power cord Allows connecting the carriage to a 110 240 V power source instead using the battery The length of the power cord is 3 m 10 ft Part number power supply ZSL 0526 20 00 00 0 Part number power cord PWD 0466 18 00 00 0 230 V CEE PWD 0466 21 00 00 0 230 V AU PWD 0466 31 00 00 0 230 V IN PWD 0466 16 00 00 0 115 V USA PWD 0466 28 00 00 0 115 V UK ...

Page 15: ... or distributing without permission of JEI Group Ltd is prohibited 15 5 4 Auxiliary magnet blocks The blocks increase the clamping force of the carriage Use the 2 5 mm hex wrench to attach the blocks to the carriage Part number ZST 0655 09 00 00 0 holding force 2 50 N ...

Page 16: ...ng using or distributing without permission of JEI Group Ltd is prohibited 16 5 5 Cable anchor Attaches the gas cables and the power cord to decrease the load applied on the torch holder Install the anchor on the carrying handle Part number PDT 0526 21 00 00 0 ...

Page 17: ...Mini Spider This document is protected by copyrights Copying using or distributing without permission of JEI Group Ltd is prohibited 17 6 WIRING DIAGRAM ...

Page 18: ...21 Empire Business Park Enterprise Way Burnley Lancashire BB12 6LT declare with full responsibility that Mini Spider Welding Carriage is manufactured in accordance with the following standards EN 12100 EN 60204 1 EN 60974 10 and satisfies safety regulations of the guidelines 2014 30 EC 2014 35 EC 2006 42 EC Person authorized to compile the technical file David McFadden Managing Director Burnley 11...

Page 19: ...is prohibited 19 8 QUALITY CERTIFICATE Machine control card Mini Spider Welding Carriage Serial number Electric test Type of test Result Name of tester Insulation electrical strength test 1000 V 50 Hz Date Continuity test of the protective earth system Ω Signature Quality control Adjustments inspections Quality control ...

Page 20: ...o be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale This warranty does not cover wheels as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Date of production Serial number Date of sale Signature of seller 1 00 22 October 2018 WE RESERVE THE RIGHT TO M...

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