ProMinent Vario Series Operating Instructions Manual Download Page 1

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Minent

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Part No. 981638 

ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany 

BA VA 008 8/99 GB

Operating Instructions

ProMinent

®

 Vario

Metering Pumps

For safe and correct operation of ProMinent

®

 Vario metering pumps,

two sets of Operating Instructions are required:

The product-specific Vario Operating Instructions

and ProMinent

®

 motor-driven dosing pump. Operating Instructions must be read together!

Please completly read through these operating instructions first! · Do not discard!

The warranty shall be invalidated by damage caused by operating errors!

Stick identification plate here!

DIN EN ISO 9001

70 100 M 502

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Minent

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Hotline: 093 824 8589 - Website: www.VinaFluid.com

Summary of Contents for Vario Series

Page 1: ...sets of Operating Instructions are required The product specific Vario Operating Instructions and ProMinent motor driven dosing pump Operating Instructions must be read together Pleasecompletlyreadthr...

Page 2: ...iertechnik GmbH ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg Postfach 101760 D 69007 Heidelberg info prominent de www prominent de Subject to technical modifications Print...

Page 3: ...ivery unit 8 2 3 1 Integrated Overflow Valve with Bleeder Function 9 2 4 The drive motor and the types of control 11 2 5 Standards and approvals 16 3 Commissioning 17 3 1 General notes 17 3 2 Installi...

Page 4: ...230 V 50 60 Hz Euro plug B 1 ph 230 V 50 60 Hz Swiss plug 11 00 C 1 ph 230 V 50 60 Hz Austral plug 16 00 D 1 ph 115 V 60 Hz USA plug 54 00 S 3 ph 230 400 V 50 60 Hz basic type only 000 00 Controltype...

Page 5: ...ng liquid When metering dangerous or unknown liquids those working on the liquid ends must wear protective clothing goggles gloves 1 2 Notes for installation commissioning and operation WARNING The me...

Page 6: ...n the pressure and suction sides 1 3 Notes on servicing and repair WARNING Metering pumps and their peripherals may only be serviced by expert and authorised persons When carrying out servicing or rep...

Page 7: ...ype Each Vario metering pump shall be provided with an identification plate on the side of the foot The identity code and serial number shall be given in addition to the normal technical data Both the...

Page 8: ...the DEVELOPAN metering diaphragm 4 It hermetically seals the delivery chamber of the liquid end 2 and effects the displacement in the liquid end 2 The end washer 5 of chemically resistant plastic sep...

Page 9: ...g to the type of pump overflow valves are available for pressure stages pnom 3 5 4 5 5 5 6 5 8 5 10 bar with 1 05 1 4 xpnom opening pressure Materialsincontactwithmeteredmedium Liquidend Overflowvalve...

Page 10: ...ed period of operation The ball and ball seat should be replaced if leaks occur The bypass line must always be connected and must be routed back into the supply tank Refer to the installation notes in...

Page 11: ...n be connected directly to the terminal box on site see also section 5 3 Technical Data Controllertype0 basictypewith1 pH motor This controller type is fitted with a mains connector 1 an externally ac...

Page 12: ...rement plate 1 mm Fe 8 mm x 8 mm Operating voltage UB 5 bis 25 V DC Residual ripple 5 Switch frequency f 5 kHz ElectricalData Standard voltage 8 V DC Ri approx 1 k ohm Individual inductivity 20 H Indi...

Page 13: ...ing sockets 4 and 9 must always be occupied either by functional plugs or level switches or contact control cables Always keep removed functional plugs for re use Levelinput The level input 4 is arran...

Page 14: ...s is required for a discharge stroke this stroke is regarded as not performed and the control unit indicates a fault red LED The electronic safety device serves mainly to protect against overload duri...

Page 15: ...ng and shutdown In the event of level early warning the function indicator changes from dark to red or from green to orange If a fault relay is fitted its state changes In the event of a level shutdow...

Page 16: ...tation monitoring respond first the miniature fuse reacts only in exceptional cases The miniature fuse is located on the board inside the pump control unit Fuse data refer to spare parts list WARNING...

Page 17: ...ucible metering accuracy of more than 2 is obtained Deliveryline The delivery line shall be designed in such a manner that pressure peaks on the discharge stroke do not exceed the maximum permissible...

Page 18: ...a in accordance with the Data Sheet refer to annex is submitted the metering lines can be quickly checked in the works free of charge 3 3 Commissioning Check correct installation in accordance with th...

Page 19: ...in operation after cooling Check pressure in the metering line and correct as necessary Replace fuse refer to Chapter 2 4 Type 0 control unit Dosing pump stops 1 ph motor Red LED is lit controller typ...

Page 20: ...valves Switch on the pump and check the liquid end for leaks Replacementofvalveparts Flush the line in the case of dangerous media wear protective gloves and goggles Switch off the pump and disconnect...

Page 21: ...10750 9 1 202 09 PP1 910753 3 239 51 NP1 910754 1 233 80 TT1 910752 5 512 08 Applies to identity code Type VAMb 10025 09039 07063 OrderNo Preis DM Liquid end FM 063 DN 10 PVT 1003642 214 00 SST 910756...

Page 22: ...re when the 1 ph AC motor is switched off at the mains is 20 50 of the nominal maximum operating pressure The value in brackets gives the maximum permissible start up pressure at the use of the pause...

Page 23: ...4A 208 241 65 85 226 180 90 063 PVT DN 10 191 142 G3 4A 208 246 251 65 85 228 180 95 100 74 063 SST DN 10 190 140 G3 4A 208 241 65 85 226 180 90 120 PVT DN 15 218 195 G1A 210 256 263 65 135 328 235 10...

Page 24: ...Motor data Type Single phase a c motor with temperature sensor Power supply according to type 230 V 10 50 60 Hz 115 V 6 15 60 Hz Output 0 10 KW Current consumption approx 0 8 A 230 V 50 Hz approx 1 6...

Page 25: ...Si 101 Brown Mains switch Brown Blue Black Blue Red Brown 2a 3 1 1 2 1a 2 4 Black Blue Brown Brown Blue Black 1 2 3 4 1 2 3 1 2 3 1 2 3 4 X 102 X 105 Meter monitoring socket Stroke sensor EXT INT cha...

Page 26: ...ximately 0 4 mA 4 4 mA the metering pump makes its first discharge stroke and at approximately 19 2 mA the pump goes into continuous operation The precise values depend on the gearing and the frequenc...

Page 27: ...ernal contact 2 white 4 black GND 1 and 4 bridged Analog 3 blue 4 black GND 1 and 4 bridged On switching function 1 brown 4 black GND Brown connected to black pump dosing Brown and black open pump sta...

Page 28: ...ProMinent Page 28 EC Declaration of Conformity 6 EC Declaration of Conformity...

Page 29: ..._____________ ______________________________________________________________________________ Typeoffault 1 Mechanicalfault 2 Electricalfault Untypical wear Connections such as plugs or cables loose We...

Page 30: ...in suction tank _____________________________________ Nominal diameter of suction pipe DN mm _____________________________________ Suction head min max m _____________________________________ Inlet h...

Page 31: ...ProMinent Page 31 Customer Project no Date Installation drawing...

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