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ProMinent Ultromat ULPa, Assembly And Operating Instructions Manual, Page: 9 / 84

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ProMinent Ultromat ULPa Assembly And Operating Instructions Manual Download Page 9

NOTICE!
Nature and source of the danger
Damage to the product or its surroundings
Measure to be taken to avoid this danger
Note!
–

Denotes a possibly damaging situation. If this is disre‐

garded, the product or an object in its vicinity could be

damaged.

Type of information
Hints on use and additional information
Source of the information, additional measures
Information!

–

Denotes hints on use and other useful information. It

does not indicate a hazardous or damaging situation.

2.2  Correct and Proper Use

WARNING!
Danger caused by incorrect use!
Incorrect use of the Ultromat

®

 can result in hazardous situa‐

tions.
–

The Ultromat

®

 is only designed to produce a polymer

solution as a flocculent from powdered polymer or liquid

concentrate and with drinking water.

–

All other uses or a modification of the system are only

permitted with the written authorisation of ProMinent

Dosiertechnik GmbH, Heidelberg!

–

The system is not designed for use in areas at risk from

explosion!

–

The correct and proper operation of the system cannot

be guaranteed if non-genuine parts or third party acces‐

sories are used.

–

Please observe the relevant national regulations and the

information provided in the operating instructions at all

phases of the system's life!

–

The Ultromat

®

 may only be operated by adequately

qualified personnel

Safety and responsibility

 

 

 

9

Summary of Contents for Ultromat ULPa

Page 1: ...0999 Original operating instructions 2006 42 EC Part no 985886 BA UL 033 11 13 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors Technical changes reserved ...

Page 2: ... The following are highlighted separately in the document n Enumerated lists Instructions ð Results of the instructions Information This provides important information relating to the correct operation of the system or is intended to make your work easier Safety information Safety information are provided with detailed descriptions of the endan gering situation see Ä Chapter 2 1 Explanation of the...

Page 3: ...iping 23 5 2 10 Evaluation of the lack of water state for the redilution unit 23 5 2 11 Empty signal for concentrate tank 24 5 2 12 Dosing monitor for liquid concentrate 24 5 2 13 Top hopper 50 l 75 l and 100 l 24 5 2 14 Powder feeder device for automatic refilling 24 6 Assembly and installation 25 6 1 Assembly 25 6 2 Installation hydraulic 25 6 3 Installation electrical 26 6 3 1 Mains Power Conne...

Page 4: ...running empty 62 10 6 3 Service pressure sensor 63 10 6 4 Service Reset 64 11 Operation of the system 65 11 1 Normal mode 65 11 1 1 Prerequisites for correct and proper operation 65 11 1 2 Refilling the feed hopper with powdered polymer 65 11 1 3 Refilling the concentrate storage tank with liquid pol ymer 65 11 2 Behaviour When Switching on Mains Power and in the Event of Mains Power Failure 66 11...

Page 5: ...sheets 76 16 1 Logical states 76 16 2 Operating Menu 78 16 3 Commissioning Report 80 16 4 Lubricating plan 81 16 5 Control sequence 81 16 6 EC Declaration of Conformity for Machinery 82 17 Index 83 Table of contents 5 ...

Page 6: ...OFINET PN PN coupler Options 0 without options Powder feeder P0 none P1 Powder feeder 0400 P2 Powder feeder 1000 P3 Powder feeder 2000 P4 Powder feeder 4000 Vibrator for powder feeder 0 none 1 with vibrator for powder feeder Powder feeder device top hopper 0 none 1 Top hopper 50 l 0400 1000 2000 2 Top hopper 75 l 4000 6000 3 Top hopper 100 l 8000 4 Top hopper 50 l powder feeder device FG205 0400 1...

Page 7: ... flush valve 1 Wetting cone PVC 0400 1000 2 Wetting cone PVC 2000 3 Wetting cone PVC 4000 4 Wetting cone PP 0400 1000 5 Wetting cone PP 2000 6 Wetting cone PP 4000 Set BG Bulgarian LV Latvian CZ Czech MS Malay DA Danish NL Dutch DE German NO Norwegian EL Greek PL Polish EN English PT Portuguese ES Spanish RO Romanian ET Estonian RU Russian FI Finnish SK Slovakian FR French SL Slovenian HR Croatian...

Page 8: ... scheme A number of different symbols are used to denote different situations The symbols shown here serve only as examples DANGER Nature and source of the danger Consequence Fatal or very serious injuries Measure to be taken to avoid this danger Danger Denotes an immediate threatening danger If this is dis regarded it will result in fatal or very serious injuries WARNING Nature and source of the ...

Page 9: ...ltromat can result in hazardous situa tions The Ultromat is only designed to produce a polymer solution as a flocculent from powdered polymer or liquid concentrate and with drinking water All other uses or a modification of the system are only permitted with the written authorisation of ProMinent Dosiertechnik GmbH Heidelberg The system is not designed for use in areas at risk from explosion The c...

Page 10: ...ssible hazards based on his her training knowledge and experience as well as knowledge of pertinent regulations The assessment of a person s technical training can also be based on several years of work in the relevant field Electrician Electricians are deemed to be people who are able to complete work on electrical sys tems and recognize and avoid possible hazards independently based on his her t...

Page 11: ...ting in the reservoirs Slight or minor injuries Switch off the system and only then remove the screwed cover of an inspection opening CAUTION A screw conveyor and a loosening wheel are located under the safety guard of the dry material feeder Slight or minor injuries Material damage Do not reach into the dry material feeder CAUTION Hot surface Incorrectly set heating on the metering pipe may becom...

Page 12: ... side of the control cabinet disconnects the system and any connected units Test With all parts of the system are operational switch the main switch to Off all of the parts must stop all the lights must go out The screw covers of the inspection openings prevent persons injuring their hands on the rotating propellers of the stirrers Test Check that the covers of the inspection openings are being us...

Page 13: ... III Warning of hot surfaces Test Check whether the labels are still affixed and legible 2 6 Sound Pressure Level The sound pressure level is 70 dB A for powdered polymer according to EN ISO 11202 1997 Acoustics Noise emission from machinery and equipment Warning labels Safety and responsibility 13 ...

Page 14: ...d lifting tackle Observe the infor mation given in the lifting equipment data sheets CAUTION Possibility of damage to the system during transport Improper transport can result in system damage Only move the Ultromat system when empty The storage tank wall must not be subjected to point loading Avoid heavy vibration and impact loads Only move the system with suitable hoisting and lifting equipment ...

Page 15: ...ol of Ultromat systems concentrations from 0 05 to 1 0 can be set The viscosity of the polymer solution produced must not however exceed 1500 mPas Please refer to the polymer suppliers application data sheets for information about the viscosity of the different polymer solutions Adjust the flow rate of the preparation water to make full use of the prepa ration range Concentrations of greater than ...

Page 16: ... pipework DN 15 DN 15 DN 20 DN 20 Max water supply 1 600 l h 4 000 l h 8 000 l h 14 000 l h Electrical rating 2 5 kW 3 2 kW 5 5 kW 7 0 kW External fuse 32 A 32 A 32 A 32 A Degree of protection control cabinet IP 55 IP 55 IP 55 IP 55 Stirrer 1 Performance 0 75 kW 1 10 kW 2 20 kW 3 00 kW Speed 50 Hz 700 rpm 700 rpm 700 rpm 700 rpm Degree of protection IP 55 IP 55 IP 55 IP 55 Powder feeder Type TGD 1...

Page 17: ... 100 l h Degree of protection IP 55 IP 55 IP 55 IP 55 A0900 Fig 3 System dimensions I Height H II Length L III Width B Ambient conditions Value Storage and transport temperature 5 C 50 C Operation temperature 5 C 40 C Storage and operation air humidity 92 relative air humidity non condensing Powdered polymer air humidity Observe the instructions of the polymer manufacturer If nec essary use an air...

Page 18: ...net 6 n Twin chamber storage tank 7 n Discharge pipework with motorised ball valve 8 n Pressure sensors for level measurement 9 The flush valves and water piping are available in either PVC or PP 1 2 3 4 5 3 7 9 8 9 A0901 6 Fig 4 System construction The seals are made from EPDM as standard The stirrer shafts and pro pellers of the stirrers plus the liquid end of the powder feeder are made from cor...

Page 19: ...nto two separate storage tanks This ensures suffi cient polymer solution maturing time The division of the storage tanks pre vents the matured and freshly prepared solution from mixing and ensures continuous discharge All inspection openings of the storage tanks are secured with tightly screw able covers The liquid level in both storage tanks is continuously measured using pres sure sensors 5 2 2 ...

Page 20: ... it is uniformly wetted with a partial flow from the preparation water This ensures clumping of the feed chemical does not occur The main flow of the preparation water produces by way of a mixing device a slight vacuum at the outlet of the cone Consequently the wetted powder is sucked out and then travels with the preparation water into the Ultromat storage tank The switching on of the powder feed...

Page 21: ...03 7 6 5 1 2 3 4 Fig 7 Water apparatus with wetting apparatus 1 Shut off valve 2 Pressure reducer 3 Solenoid valve 4 turboDOS flow meter 5 Regulating valve 6 3 2 way motorised ball valve 7 Point of injection for liquid concentrate Design and function 21 ...

Page 22: ... function of this device The heater of the feeder screw pipe and the minimum fill level sensor for the dry material hopper are fitted as standard to the Ultromat treatment systems The dry feeder is activated by a frequency converter to ensure quantity proportional dosing of the powdered polymer into the preparation water A loosening wheel is fitted directly above the feeder screw for the continuou...

Page 23: ...oncentrate piping The Ultromat is equipped with the following pipework for dosing of liquid concentrate Ultromat type Pipe diameter Tube nozzle 400 DN 15 DN 15 1000 DN 15 DN 15 2000 DN 20 DN 20 4000 DN 20 DN 20 5 2 10 Evaluation of the lack of water state for the redilution unit The redilution unit is used to redilute the prepared polymer solution To do this the feed pump transports the polymer so...

Page 24: ...ate The Ultromat can be operated with liquid polymer The concentrate pump doses the concentrate into chamber 1 The dosing monitor can only be used when an eccentric screw pump is being used The dosing monitor comprises a flow adapter and a flow sensor 5 2 13 Top hopper 50 l 75 l and 100 l Should an enlarged powder reservoir be required top hoppers with an additional volumetric capacity of 50 75 an...

Page 25: ...ull system Selection of the installation site The system must be easily accessible at all times for opera tion maintenance and filling Permissible ambient temperature 5 C to 40 C Humidity None Rain and condensation not permitted Other No dust no direct sunlight 6 2 Installation hydraulic CAUTION Possible environmental damage due to the polymer solution is possible Observe the safety data sheet for...

Page 26: ...stallation electrical WARNING Live parts Possible consequence Fatal or very serious injuries Measure Always disconnect the system from the mains power supply at the electrical connections before car rying out any installation work Secure the system to prevent it being switched back on again 6 3 1 Mains Power Connection CAUTION Danger of malfunction Ensure that the terminals are assigned correctly ...

Page 27: ... on the sensor is off the setting is correct 2 The yellow LED on the sensor is on ð Reduce the sensitivity using the adjustment screw turn anti clockwise until the LED goes out 3 The yellow LED on the sensor is on ð The setting is correct 4 The yellow LED on the sensor is off ð Increase the sensitivity using the adjustment screw turn clock wise until the LED lights up The sensor is checked and adj...

Page 28: ...connected not contained in the scope of supply the parameters must be checked locally and adjusted to match the liquid concentrate pump A0822 Fig 9 Sinamics G110 frequency converter Function Remarks Starts the motor Key deactivated Stops the motor Key deactivated Switches over the direction of rotation Key deactivated Key jumps to r0000 Fault acknowledgement Access to parameters Increase value Red...

Page 29: ...e following parameters differ from the standard parameters of the frequency converter FC Settings for the dry feeder Parameter G110 Dry feeder values 0003 3 0305 1 22 A 0307 0 18 kW 0311 1360 RPM 0700 5 1000 5 1082 100 Hz 1120 0 1 s 1121 0 1 s 1210 4 2000 100 Hz 2010 9 2011 1 2012 2 2013 4 2014 6000 Operation of the Sinamics G110 frequency converter 29 ...

Page 30: ... pump Parameter G110 Spectra values 0003 3 0305 1 9 A 0307 0 37 kW 0311 1380 RPM 0700 5 0731 4 1000 5 1082 83 Hz 1120 0 1 s 1121 0 1 s 1210 4 2000 83 Hz 2010 9 2011 2 2012 2 2013 4 2014 6000 Operation of the Sinamics G110 frequency converter 30 ...

Page 31: ... is cor rect 2 The yellow LED on the sensor is illuminated ð Reduce the sensitivity on the adjustment screw turn anti clock wise until the LED goes out 1 The yellow LED on the sensor is not illuminated the setting is cor rect 2 The yellow LED on the sensor is not illuminated ð Increase the sensitivity on the adjustment screw turn clock wise until the LED is illuminated 8 2 Setting the Sigma Factor...

Page 32: ...f the red LED display lights up and ANALG appears on the display then the pump is not receiving an analog signal 1 Keep the P key pressed until the display flashes Then release the P key 2 Keep the arrow key pressed until SET appears on the display Then press the P key 3 Keep the arrow key pressed until ANALG appears on the display Then press the P key 4 Keep the arrow key pressed until 4 20 mA ap...

Page 33: ...ll as other operating functions by calling up operating screens A brief training session is sufficient to allow you to operate the Ultromat Please carefully read the operating instructions prior to use The operation of the system in manual mode must only be carried out by experienced service technicians Here knowledge of the detailed control process is particularly important so that incorrect oper...

Page 34: ...ibration time Enter weight Flow monitor Switching point Water Actual flow System Set DE EN FR ES CZ PT Confirm language Set date and time dd mm yyyy hh mm ss Touch panel Contrast Clean screen Calibrate touch Concentration Powder liquid Liquid active ingredient Intern Extern PROFIBUS PROFINET Info Identity code Characteristics Version Version number date project Perform Water meter Auto Manual Manu...

Page 35: ... fault 13 Pump liquid concentrate white off black on flashing fault 14 Flow sensor liquid concentrate white NOK black OK flashing fault 15 Stirrer white off black on flashing fault 16 Date 17 Display of the current dosing product powder liquid 18 Display of the desired concentration 19 Display of the current capacity in kg h 20 Ultromat operating mode status bar STOP AUTO MANUAL 21 Dry Feeder whit...

Page 36: ...y is selected in the service menu NOTICE This operating mode is only for service technicians To avoid damage to the system only service technicians may operate the system in MANUAL operating mode In MANUAL operating mode all drives and valves are initially switched off By pressing the buttons not currently visible above the symbols of the water supply valve 10 stirrers 1 15 24 and pump 13 you can ...

Page 37: ...r X X X Switchover dry product liquid concentrate X X X Change concentration X X X Change active Ingredient liquid concentrate X X Read parameter data X Change parameter data X X Carry out calibration X X Read calibration data X X X Read info X X X Change language X X Set date and time X X Change system functions X X Reset factory settings X Switchover flow measurement auto manual X Change flow me...

Page 38: ...unction on the touch panel which requires higher user rights the login window appears automatically for entry of user and password If you activate the User field the screen keyboard appears and the user name can be entered After entry the name is confirmed with the key Then using the same approach you can fill in the password entry field The password is not displayed in plain text General Notes on...

Page 39: ...touch panel ð The virtual keyboard appears for value entry The MIN and MAX limits are displayed at the top left of the touch panel 2 Enter the desired value and press the Key ð The value set is transferred to the PLC 3 To quit the menu without saving the value the ESC key must be pressed General Notes on Operation 39 ...

Page 40: ...splay of the currently used dosing product 2 Display of the concentration 3 Display of the feed rate 4 Button Change Powder Liquid You can only change the dosing product with the system switched off mode STOP The change takes place via the button Change Powder Liquid 2 The current status 1 is displayed at the top left of the dis play General Notes on Operation 40 ...

Page 41: ...sing an external switch During operating mode PAUSE no new preparation can be started The content can be extracted down to the level Min Min 9 8 Jump to the Archive F3 The function key F3 is used to jump to the Archive The last 100 faults are saved in the archive These faults can then be called up for trouble shooting using the function key F3 General Notes on Operation 41 ...

Page 42: ...indicator of the current level NOTICE Incorrect measurement due to contamination of the pressure sensor To avoid incorrect measurements the pressure sensor must be cleaned during system maintenance Filling level measurement takes place using a pressure sensor The mBar to mm conversion takes place in the PLC General Notes on Operation 42 ...

Page 43: ...ent does not function the system can be operated with a preset value You can find the setting for this in the service menu 9 11 Redilution This function is used by the control to monitor a downstream redilution unit For this the running signal of the transfer pump is signalled via a potential free contact Additionally the control has an input which moni tors a limit switch n the water supply line ...

Page 44: ... in white On the screen shown above it is possible to activate the following drives in MANUAL operating mode n Switch on off the solenoid valve for the water supply n Switch the stirrer on off n Switch the liquid concentrate pump on off n Switch the dry feeder on off 9 13 Maturing time You can set the duration of the maturing time in the param eter menu under the corresponding dosing product The m...

Page 45: ... Chapter 10 1 Parameters on page 45 Calibration refer to Ä Chapter 10 2 Calibration on page 51 System refer to Ä Chapter 10 3 System on page 55 Concentration refer to Ä Chapter 10 4 Concentration on page 58 Info refer to Ä Chapter 10 5 Information on page 59 Perform refer to Ä Chapter 10 6 Service on page 61 10 1 Parameters The parameters can be set for the following fields n Water n Stirrer n Lev...

Page 46: ...on page 46 0 200000 l h Ultromat Water supply Min water supply 400 1600 400 1000 4000 1000 2000 8000 2000 4000 14000 4000 If the current water supply is lower than the set minimum water supply the system generates a warning Warning Water supply too low If the current water supply remains lower than the set minimum water supply then after 20 seconds the system generates a fault message Fault Water ...

Page 47: ...fter the preparation operation the stirrer can continue running in Pulse Pause mode You can set the parameters for the switching on and off times as follows Parameters Factory setting Setting range Stirrer left on 5 minutes 5 60 minutes Stirrer left off 15 minutes 0 60 minutes Stirrer right on 5 minutes 5 60 minutes Stirrer right off 15 minutes 0 60 minutes Continuous operation Stirrer off 0 minut...

Page 48: ...er Powder A metering pipe heating system also removes any moisture that has pene trated the unit and thus prevents any caking of the powder The vibrator prevents the forming of bridges in the dry feeder Parameter Factory setting Adjustment range Heater on 5 s 1 10 s Heater off 45 s 30 100 s Vibrator on 1 s 0 30 s Vibrator off 60 s 0 999 s Maturing time 5 min 0 100 min Operating Menu F2 48 ...

Page 49: ...ut limita tions in the range from 0 to 86 Hz If a liquid concentrate pump is used without an external fan the winding of the pump motor must be protected against overheating at low speeds A minimum frequency is set accordingly If the actual frequency of the liquid concentrate pump is lower than the set concentrate pump minimum fre quency for a period 5 seconds then the system generates a fault mes...

Page 50: ...l Max is exceeded Ultromat preparation is stopped Start Polymer If the Start Polymer level is exceeded polymer metering and the stirrer start Level Min If the Level Min is undershot Ultromat preparation is started Level Min Min If the Level Min Min is undershot an alarm message appears and the release for extraction is cancelled Switching level of the continuous flow system 400 1000 2000 4000 Max ...

Page 51: ...tem to AUTO mode then the following message appears on the display Fault Dry feeder not calibrated of Fault Liquid concentrate pump not calibrated and the system switches to FAULT mode 10 2 1 Calibration Powder Mode Menu Archive Reset Calibration Powder Unit Stop Water Powder Liquid Flow mon Calibration time Elapsed time Enter weight Dosing capacity A0793 Fig 29 Dry product calibration Parameter F...

Page 52: ...ol ð The capacity is recalculated and displayed as the parameter CAPACITY in kg h 7 Refit the wetting cone once the dry feeder has been calibrated 10 2 2 Calibration liquid concentrate Mode Menu Archive Reset Calibration Liquid Unit Stop Water Powder Liquid Flow mon Calibration time Elapsed time Enter weight Dosing capacity A0795 Fig 30 Calibration liquid concentrate Parameter Factory setting Adju...

Page 53: ...he control ð The capacity is recalculated and displayed as the parameter CAPACITY in kg h 8 Close the metering line so that it is again leak tight 10 2 3 Calibration Flow monitor Spectra only Before the first switching on of the system in automatic mode you must calibrate the liquid concentrate pump and then the flow monitor The system must be switched off during calibration Unit Stop If you opera...

Page 54: ...ty during standard operation in Text field 1 2 Start the liquid concentrate pump using the button START 2 3 If the liquid concentrate pump is running with the set frequency you can set the switching point of the flow sensor using the potentiom eter on the flow sensor ð The flow sensor is set correctly if the switching point is just below the minimum dosing quantity in standard operation The Flow s...

Page 55: ...libration at any time by pressing the STOP key 1 Start the calibration using the button START ð The water solenoid valve opens 2 Adjust the water supply so that the water supply value is displayed in l h is displayed in the display 3 Stop the calibration using the button STOP ð The water solenoid valve is closed 10 3 System The System menu allows setting of the following fields n Language n Date a...

Page 56: ...uch the button Start ð The selected language is active 10 3 2 Setting date and time Menu Archive Reset Mode A0802 Unit Stop System date time Language Time Touch Set date and time Fig 34 Setting date and time 1 Touch the button on which the time is displayed ð The display changes to the value input view 2 Press BSP to delete the displayed date To change the displayed language you must proceed as fo...

Page 57: ... 3 3 Touch Panel Menu Archive Reset Mode A0803 Unit Stop System touch panel Language Time Touch Activate Activate Contrast Clean screen Calibrate touch Fig 35 Display System You can set the touch panel contrast using the buttons and The function Clean screen is available to permit cleaning of the touch panel Using the Clean screen function the touch panel is deactivated for the set time and conseq...

Page 58: ...nly read data In Extern mode the setpoints for the concentration are specified by the process management system Addition ally in Extern mode the Ultromat can be switched to Pause and a fault acknowledged using the profibus Further infor mation is available in the supplementary PROFIBUS or PROFINET instructions If the PROFIBUS or PROFINET are not connected select the Intern setting Mode Menu Archiv...

Page 59: ...oduct Therefore the concentration of active ingredient in the liquid polymer typically 40 is entered in the control 10 5 Information 10 5 1 Ultromat Identity code Menu Archive Reset Mode A0913 Unit Stop Identity code Identity code Version Type Size Doubledecker Pendulum Continues Polymer Powder feeder Options Wetting cone Vibrator Flow monitor Float switch Profibus Fig 37 Ultromat Identity code By...

Page 60: ...re Version Mode Menu Archive Reset Software Version Ultromat Unit Stop Identcode Version Version Touchpanel Creation date Version S7 Project Creation date A0797 Project Fig 38 Software Version In this display you can read off the version of the touch panel and the S7 project as well as its creation date Likewise the system project number can be read off Operating Menu F2 60 ...

Page 61: ...re sensor Factory setting Run empty Mode measurement Flow meter A0805 Imp l Auto Auto Manual Manual value Fig 40 Manual flow entry In the event of failure of the automatic water flow measurement you can switch to manual flow measurement for emergency operation This means automatic measurement is out of service This is helpful if the flow meter is defective but the system is to remain in operation ...

Page 62: ...efilled Therefore to run empty you must switch off automatic mode Mode Menu Archive Reset Service running empty Unit Stop Water meter Pressure sensor Factory setting Run empty Run empty A0806 Mode emptying Stop On Fig 41 Service running empty 1 First you must switch the system to Unit Stop via the start menu 2 Then in the Service menu you must switch the parameter Run empty to On ð Now you can saf...

Page 63: ...nk It does not represent the actual filling height So that the correct filling height can be displayed you must add the dead zone in the lower part of the storage tank approx 60 mm to the Sensor Value To determine the dead zone of the storage tank you must fill the storage tank to at least 50 Now you can measure the filling height with a dip stick You must enter this value in mm in the text field ...

Page 64: ...de A0808 Reset Change Fig 43 Service Reset You reset the parameters of the Ultromat to the factory settings via the Reset button NOTICE Incorrect functions can arise if the incorrect identcode iden tity code is entered The function is password protected You can change the identity code via the button Identcode Factory setting Identcode Operating Menu F2 64 ...

Page 65: ...ase The cause of a fault should be eliminated before the cor responding fault message is acknowledged However you can silence the horn by pressing the key Horn off Requirements n A reasonable operating parameter set up n An accurate calibration n No unauthorised parameter changes to the frequency converter 11 1 2 Refilling the feed hopper with powdered polymer If the feed hopper is not automatical...

Page 66: ...f only for a short period once mains power is reconnected preparation mode is not continued Following a mains power failure or in the event of a longer loss of mains power which results in the controller being restarted the controller will unrestrictedly continue with the operation of the system based on the sta tuses measured If the level of the storage tank is within the normal range no preparat...

Page 67: ...eder 5 Empty the storage tank through the provided connector 6 Carefully rinse the storage tank with water 7 Also rinse the rinsing apparatus hopper and mixing device once more with water 8 Carefully flush the line between the shut off valve of chamber 3 and the feed pump Should an flushing connector have been installed this will simplify flushing 11 4 Disposal of used parts n Users qualification ...

Page 68: ...ter values for the frequency converter must not be changed They are factory set on the powder feeder n When setting the concentration the maximum viscosity limit of 1500 mPas must not be exceeded n If you fail to refill the polymer reservoir the system will stop n If you do not clear the cause of a system side fault and the enter key is pressed incorrect device behaviour can result n Further more ...

Page 69: ...system in this start up phase Prior to the start of the preparation process ensure that the drainage cocks are closed for all chambers Monitor in particular the correct switching operation of the level sensors when they first reach their respective switching points Fault message Ultromat tank is empty The fault message Ultromat tank is empty is unavoidable as all chambers are now empty Acknowledge...

Page 70: ... s instructions for the pressure reducer 14 3 Checking and cleaning the solenoid valve WARNING Danger of electric shock Possible consequence Fatal or very serious injuries The control cabinet must always be closed during operation The main switch must be set to 0 and secured against restart before any installation or maintenance work can begin CAUTION Possibility of incorrect system operation When...

Page 71: ...the flow meter with the correct alignment in the water supply line flow arrow 14 5 Removing the cover of an inspection opening CAUTION Propellers are rotating in the storage tanks Slight or minor injuries Switch off the system and only then remove the screwed cover of an inspection opening As a matter of principle the system must only be operated with the covers of the inspection openings tightly ...

Page 72: ... visually by the red warning light on the control cabinet The controller also displays a fault message The warning tone can be switched off by pressing Reset F4 The activation of the downstream feed pump polymer solution remains unaffected by the collective alarm The fault message must be acknowledged with the Reset key once the cause of the fault has been eliminated so that the system can restart...

Page 73: ...al alarm display as does the fault message In parallel to the optical signalling of the alarm the fault switches the system output COLLECTIVE ALARM If a fault occurs the output COLLECTIVE ALARM is activated switches from 0 to 1 15 3 Faults Cause Remedy Fault message Cause Remedy Prepara tion stop Extraction blocked Dry feeder is not calibrated Dry feeder not yet calibrated Calibrate the dry feeder...

Page 74: ...centration parameter too high Reduce concentration parameter Liquid concentrate pump min capacity reached Concentration parameter too low Increase concentration parameter NO NO Water supply too low Increase water supply Liquid concentrate pump cali bration is faulty Calibrate the liquid con centrate pump Water supply too low Minimum water supply param eter too high Check minimum water supply param...

Page 75: ... stirrer Motor protection switch set incorrectly Check motor protection switch setting Digital input defective Check digital input Water low in the redilution unit Water supply to redilution unit failed Check water supply to redilution unit NO NO Limit switch defective Check limit switch Digital input defective Check digital input 1F2 fuse activated Short circuit Check for short circuit YES NO Con...

Page 76: ...lution flow monitor 1 Flow present 0 Flow not present DI A 7 Motorised ball valve batching 1 Motorised ball valve open 0 Motorised ball valve closed DI B 0 Lack of powder dry feeder 1 Powder present 0 Powder not present DI B 1 Overflow wetting cone 1 Wetting cone OK 0 Wetting cone overflow DI B 2 Float switch liquid concentrate 1 Liquid concentrate present 0 Liquid concentrate empty DI B 3 Liquid ...

Page 77: ...arm 1 Collective alarm active DQ A 3 Horn 0 Horn off 1 Horn on DQ A 4 Solenoid valve 0 Solenoid valve closed 1 Solenoid valve open DQ A 5 Stirrer 1 0 Stirrer 1 off 1 Stirrer 1 on DQ A 6 Stirrer 2 0 Stirrer 2 off 1 Stirrer 2 on DQ A 7 Heating 0 Heater off 1 Heater on DQ B 0 Vibrator 0 Vibrator off 1 Vibrator on DQ B 1 Motorised ball valve Batching extraction 0 Batching closed Extraction open 1 Batc...

Page 78: ...op Powder Liquid Calibration time Enter weight Flow monitor Switching point START STOP Water Actual flow START STOP water calibration System Set DE EN FR ES CZ PL Confirm language Set date and time 31 02 2014 12 13 14 dd mm yyyy hh mm ss Touch panel Contrast Clean screen Calibrate touch Concentration Powder Liquid Liquid active ingredient Intern Extern PROFIBUS PROFINET Info Identity code Type Var...

Page 79: ... DFM Run empty Stop On Pressure sensor left Sensor measured value Measured value Offset Pressure sensor right Sensor measured value Measured value Offset Factory setting Reset Change identity code F3 Archive F4 Reset Systems data sheets 79 ...

Page 80: ...kg h Liquid polymer trade name Supplier Customer Date Installation place Commissioning settings Parameter Default setting Adjustment Feed water min flow Ultromat h l 0 0 4 0 0 4 Feed water min flow Ultromat 1000 1 000 l h Feed water min flow Ultromat 2000 2 000 l h Feed water min flow Ultromat 4000 4 000 l h Heating switch on time 5 s Heating switch off time 45 s Vibrator on 1 s Vibrator offf 60 s...

Page 81: ...Dry material feeder SK1 SD Maintenance free 16 5 Control sequence Max Max Max Min Min Min Max Max Min Min Max Min On Of f On Left ri ght On Of f Of f On Of f A0905 Fig 47 Control sequence I Storage tank left II Storage tank right III Water IV Polymer V Motorised ball valve VI Stirrer left VII Stirrer right 1 Off time 2 On time 3 Post rinse 4 Pre rinse 5 Maturing time Systems data sheets 81 ...

Page 82: ...n the event of a modification to the product not agreed with us Extract from the EC Declaration of Conformity Designation of the product Automatic polyelectrolyte treatment system Ultromat S7 1200 Serial number refer to nameplate on the device Relevant EC directives EC Machinery Directive 2006 42 EC EC EMC Directive 2004 108 EC EC Low Voltage Directive 2006 95 EC Harmonised standards applied in pa...

Page 83: ...I Inlet water pressure 26 Inspection openings 12 M Main switch 12 N non discriminatory approach 2 P Profibus 58 Pump 32 R Relevant EC directives 82 S Safety Equipment 12 Safety information 8 Sensor 31 Serial number 82 Setting the Sigma Factory Settings 32 Sigma 32 Stainless steel 18 Stirrer stirrer shafts 18 Storing the system 14 25 Swinging loads 14 System damage during transport 14 System dimens...

Page 84: ...985886 2 en_GB 2013 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 419 email info prominent com Internet www prominent com ...

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