ProMinent Sigma 3 S3Ba Operating Instructions Manual Download Page 1

Part No. 987517 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA SI XXX XX/XX GB

Pr

o

Minent

®

Please completely read through these operating instructions first! · Do not discard!

The warranty shall be invalidated by damage caused by operating errors!

Two sets of operating instructions are necessary to ensure the ProMinent

®

 Sigma/ 3 S3Ba or S3Ca metering pumps

are operated safely and reliably for their intended purpose:

This product specific Sigma/ 3 operating instructions manual and the ”General operating instructions

ProMinent

®

 motor-driven metering pumps and hydraulic accessories” are only valid if read together!

Operating Instructions

ProMinent

®

 Sigma/ 3

S3Ba (Basic Type)
S3Ca (Control Type)

S3Ba

S3Ca

Please enter the identity code of the device here.

S3Ca

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S3Ca

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Version 10.03

Summary of Contents for Sigma 3 S3Ba

Page 1: ...S3Ca metering pumps are operated safely and reliably for their intended purpose This product specific Sigma 3 operating instructions manual and the General operating instructions ProMinent motor driv...

Page 2: ...t batch in batch operating mode only Confirm entry jump to next menu Cancel error option or continuous display Press for 2 s Change to settings mode Press for 3 s Jump to continuous display Press for...

Page 3: ...9 2 f Freq Set Analog 9 2 f Freq Set Analog 0 2 f Freq Set Analog 0 2 f Freq Set Analog 9 1 i mA Set Analog 0 1 i mA Set Analog 9 1 i mA Set Analog 0 1 i mA Set Analog 2 2 i mA Set Analog 0 2 i mA Set...

Page 4: ...t Aux 0 Freq Set Aux n o Set Calib f f o Set Calib t r a t s Set Calib 0 Set Calib N 6 L Set Calib 0 L Set Calib 9 L Set Calib 0 L Set Calib 9 L Set Calib 0 L Set Calib 9 L Set Calib 0 L Set Calib 9L...

Page 5: ...de Batch with memory and tansfer factor 5 N Analog Stop L Analog Stop J N A Analog Stop mA Analog Stop Analog Stop Manual Stop Contact Stop Batch Stop Freq Manual Stop Freq Contact Stop N Stop Contact...

Page 6: ...nstructions for ProMinent Sigma 3 S3Ba S3Ca ProMinent Dosiertechnik GmbH 2000 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg P O Box 101760 69007 Heidelberg Germany info promi...

Page 7: ...function 18 2 2 6 Diaphragm rupture sensor 20 3 Technical data 23 3 1 Technical data Sigma 3 basic type S3Ba23 23 3 1 1 Capacity data 23 3 1 2 Dimensions S3Ba 24 3 1 3 Dimensions S3Ca 25 3 1 4 Dimensi...

Page 8: ...ode BATCH menu 46 7 5 Settings for programmable functions SET menu 46 7 5 1 Settings for calibration function CALIB menu 47 7 5 2 Settings for auxiliary frequency function AUX menu 47 7 5 3 Settings f...

Page 9: ...ion nut and PVDF pipe connector insert 4 Union nut and stainless steel pipe connector insert 7 Union nut and PVDF tubing nozzle 8 Union nut and stainless steel tubing nozzle Version 0 With ProMinent l...

Page 10: ...5 With bypass valve Viton seal and valve springs standard for DN 32 Hydraulic connector 0 Standard thr eaded connector as technical data 1 Union nut and PVC insert 2 Union nut and PP insert 3 Union nu...

Page 11: ...wear safety clothing safety goggles gloves when working on the liquid end You must observe the guidelines in this operating instructions manual and the General operating instructions manual for ProMi...

Page 12: ...emely aggressive or hazardous media In addition a shut off valve should be provided on the delivery or intake side 1 3 Notes on maintenance and repair WARNING Only specially trained and authorized per...

Page 13: ...e quoted when making any enquiries as they enable distinct identification of the type of metering pump 2 2 Design Functional description 2 2 1 Functional description drive The ProMinent Sigma 3 diaphr...

Page 14: ...the required delivery capacity Product description S3Ba S3Ca Fig 2 61_01 101_00_11 01 20 0 0 50 25 75 5 75 0 5 0 25 10 30 Fig 4 S3Ba S3Ca 007 GB 75 30 Fig 3 S3Ba S3Ca 006 GB Delivery stroke b At reduc...

Page 15: ...7 6 5 4 3 2 1 0 S3Ba S3Ca HM12145 0 50 100 150 200 250 300 350 100 90 80 70 60 50 40 30 20 10 S3Ba S3Ca HM12330 S3Ba S3Ca HM12270 S3Ba S3Ca HM12190 S3Ba S3Ca HM12145 Fig 6 HM_12 Hub Fig 5 HM12_Druck...

Page 16: ...in bar Q l h Fig 8 HM07_Hub Stroke length in S3Ba S3Ca HM070410 S3Ba S3Ca HM040830 S3Ba S3Ca HM070580 S3Ba S3Ca HM041030 0 200 400 600 800 1000 1200 100 90 80 70 60 50 40 30 20 Q l h S3Ba S3Ca HM07041...

Page 17: ...ther with safety diaphragm 13 separates the drive housing from the delivery unit and protects the drive from corrosion in the event of the diaphragm failing Delivery is based on the interaction betwee...

Page 18: ...echanism for the bleeder function is provided Design and functional description refer to Fig No 11 and 12 Initially the overflow valve illustrated under item 102 operates as a simple directly control...

Page 19: ...d in clockwise direction as far as it will go close The bypass line must always be closed and must be routed back into the supply tank Connection via hose connection item 128 Minimal overflow can occu...

Page 20: ...e not for intended purpose To protect the system from impermissible overpressure which has other causes than the pressure generated by the metering pump The pump must not be operated without the bypas...

Page 21: ...signal is given A function plug is supplied which allows the pump to continue operating after a fault has occurred diaphragm rupture failure of the diaphragm rupture sensor IMPORTANT In the case of th...

Page 22: ...s steel 1 4571 PTFE PVDF Electrical data for the diaphragm breakage sensor 30 V DC 1 A or 125 V AC 0 6 A or 250 V AC 0 3 A The diaphragm sensor is a N C relay IMPORTANT Before commencing operation ins...

Page 23: ...T 4 830 95 1 144 3 1 2 DN 32 24 040830 SST 4 830 95 1 144 3 1 2 DN 32 29 041030 PVT 4 1030 95 1 180 3 1 2 DN 32 24 041030 SST 4 1030 95 1 180 3 1 2 DN 32 29 Technical data S3Ba at 60 Hz and all S3Ca t...

Page 24: ...max 2 bar PVT 65 C 100 C SST 90 C 120 C The specified temperatures see above can be exceeded temporarily e g for sterilisation or flushing with hot water Accuracy Under constant conditions and in mini...

Page 25: ...ons S3Ca in mm Fig 16 61_01 101_00_12 73 3 1 4 Dimensions S3Ba with stroke positioning motor in mm Dimensions Sigma 3 with stroke positioning motor in mm Motor flange P M N S D T R B14 160 200 200 165...

Page 26: ...ternal fan and temperature monitor Note information in General operating instructions for ProMinent metering pumps and hydraulic accessories 3 1 6 Stroke actuator drive mechanism Cf Appendix for termi...

Page 27: ...0 254 V 50 60 Hz 10 mA 230 V 50 Hz 100 115 V AC 90 134 V 50 60 Hz 15 mA 115 V 60 Hz 24 V DC 20 23 V 10 mA at 24 V DC Voltage max 42 V DC Current max 100 mA Hook up duration 100 ms Standard adjustable...

Page 28: ...5325 Amount of oil approx 0 9 l The metering diaphragm is a wearing part whose service life is dependent on following parameters System backpressure Operating temperature Properties of medium to be me...

Page 29: ...problems during installation place the valves on a firm surface and tap the PTFE ball seat disk lightly with a brass rod and a hammer weighing about 300 g Let the valves such in the wet state IMPORTA...

Page 30: ...20 W Nominal current 6 0 A 3 4 A Peak current in operation 20 A 13 A Making peak current 12 A 24 A Fuse internal 6 3 AT 1 5kA 6 3 AT 1 5kA internal switch function Only genuine fuses of ProMinent item...

Page 31: ...ction operates only via the external control terminal The following functions are activated by keystrokes Stop function The S3Ca can be stopped by pressing the STOP START key without disconnecting fro...

Page 32: ...rts up to prime 3 The Auxiliary frequency stroke rate always takes priority over the stroke rate specified by an operating mode set as under 4 5 3 Sockets symbols and wiring diagram 1 Socket for two s...

Page 33: ...rent max 2 A ohmic 100 mA 100 mA Hook up duration 100 ms Behaviour see Identcode see Identcode see Identcode Service life 200 000 cycles 50 x 106 10 V 10 mA 200 000 cycles Relay type Power relay Volta...

Page 34: ...se function brown and black closed pump metering brown and black open pump stopped External contact white and black closed start contact for pump note pause function brown and black closed Analogue bl...

Page 35: ...5 V Input resistance 10 k Controller zero volts contact approx 0 5 mA semi conductor residual voltage 0 7 V Controller type 1 see identity code Pin 1 Pause input activating function Voltage at open co...

Page 36: ...nsor 3 white NO pacing Fault indicating and pacing relay VDE cable Empty signal 2 brown C pacing 1 white NO 4 brown C 1 yellow NO fault 4 green C fault 2 green NC 3 brown pause 2 blue alarm 1 black GN...

Page 37: ...ternal activation 3 blue analogue 2 white contact 1 brown pause 4 black GND 5 grey auxiliary 3 blue analogue 2 white contact 1 brown pause 4 black GND 5 grey auxiliary 3 blue analogue 2 white contact...

Page 38: ...briefly and sharply with a hammer approx 250 g If necessary clean up the edges of the opening Remove the pressed out section from the S3Ca Inserting the relay component Hold the relay component with y...

Page 39: ...S3Ca has been stopped using the pause function external Aux The S3Ca is pumping at the auxiliary frequency In AUX menu the S3Ca is in the AUX menu Error A fault has occurred and the pump has been sto...

Page 40: ...The entry is cancelled and you will return to a continuous display i 1x 2x i P Incremental change Iof a value Press the i key 1x you can toggle between altering the digits of a value change individua...

Page 41: ...CODE 1 is set the code must be entered after pressing the P key The following menu options appear first in the settings mode see also overview operating settings diagram MODE menu CODE menu optional S...

Page 42: ...ow FLOW menu available only if flow monitor is connected See also section 7 5 Further settings menus depend upon the selected operating mode 7 4 1 Settings for manual operating mode There are no other...

Page 43: ...tinuous display g l a n a Set e v r u c Set Analog n o r e Set Analog Set Analog 0 4 o 1 i Analog mA Set 0 2 1 2 f Analog Freq Set 0 6 o 1 f Analog Freq Set 0 6 1 2 i Analog mA Set t e s Straight line...

Page 44: ...between is F1 and F2 proportional to the signal current The smallest processable difference between I1 and I2 is 4 mA Error processing In the ER error menu option you can activate an error processing...

Page 45: ...ivated factor x number of input pulses Examples Factor Pulse sequential Stroke number sequential Increase 1 1 1 2 1 2 25 1 25 99 99 1 99 99 1 50 1 1 5 1 2 1 25 1 1 25 1 1 1 2 Reduction 1 1 1 0 50 2 1...

Page 46: ...lay h c t a b Set n o Set Mem Batch 0 2 4 5 1 Set Mem Batch L t e s The batch operating mode is a variant of the contact operating mode see 7 4 3 You can pre select a stroke number no breaks whole num...

Page 47: ...alibration Insert the suction tube into a measuring cylinder containing the feed chemical the discharge tubing must also be correctly installed operating pressure Suck up the feed chemical press both...

Page 48: ...code CODE menu The code menu is used to select whether you want to prevent access to parts of the settings options P P P Continuous display e d o c 1 e d o c 2 3 4 5 In the first menu option you can c...

Page 49: ...ion settings Current settings will be deleted Change to settings mode WeIf you press the P key for 2 s in any continuous display the S3Ca will change to settings mode see section 7 If CODE 1 is set th...

Page 50: ...table values 2 2 1 1 8 2 Remote control Remote control of the S3Ca is possible via a control cable or PROFIBUS see Section 5 3 and Chapter 7 Supplementary instructions for ProMinent gamma L and ProMin...

Page 51: ...f the stroke memory Remedy Press the P key saved data will be deleted Change S3Ca set up Red LED display is lit Error and FLOW flash in the display Cause Dosing monitor not properly connected Remedy C...

Page 52: ...ted and the stroke length deviates by more than 10 from the value at the time of calibration Remedy Reset the stroke length or calibrate the pump again to the desired stroke length 10 Decommissioning...

Page 53: ...1 ph 230 V 50 60 Hz 0 55 kW External control with 0 4 20 mA Speed controllers in metal housing identcode characteristic Z The speed controller assembly consists of a speed controller and a 0 55 kW var...

Page 54: ...s Bemessungsstrom 1 30 2 30 50 Hz Anzugsmoment 2 4 fach rated current 1 10 1 90 60Hz starting torque fold courant nominale couple de d marrge fois Gepr ft nach Kippmoment 3 2 fach tested in acc with p...

Page 55: ...Dulcodes UV Desinfektionsanlage Page 55 ProMinent EC Declaration of Conformity...

Page 56: ...0 120330 Spring Ball Ball seat Valve assy DN 25 PVT Order No 740615 Valve assy DN 25 PVT Order No 740615 Diaphragm FM 330 Order No 1004604 Spare parts kit FM 330 PVT PPT PCT Order No 1005308 The liste...

Page 57: ...70580 040830 041030 Valve spring Valve plate Valve plate seat Valve assy DN 32 PVT PPT PCT Order No 1002806 Valve assy DN 32 PVT PPT PCT Order No 1002806 Diaphragm FM 1000 Order No 1002835 Spare parts...

Page 58: ..._330 Exploded diagrams of liquid ends Delivery unit Sigma 3 330 PPT PCT PVT V A for identity code types S3Ba S3Ca 120145 120190 120270 120330 Delivery unit Sigma 3 1000 PVT PPT PCT V A for identity co...

Page 59: ...0330 Spring Ball Ball seat Valve assy FM 330 SST Order No 803708 Diaphragm FM 330 Order No 1004604 Valve assy FM 330 SST Order No 803708 Spare parts kit FM 330 SST without valve Order No 1005310 Spare...

Page 60: ...constituent parts of the spare parts kit Subject to technical modifications Exploded diagrams of liquid ends Delivery unit Sigma 3 1000 SST for identity code types S3Ba S3Ca 070410 070580 040830 0410...

Page 61: ...rams of liquid ends Liquid end Sigma 3 330 SST V A for identity code types S3Ba S3Ca 120145 120190 120270 120330 Liquid end Sigma 3 1000 SST V A for identity code types S3Ba S3Ca 070410 070580 040830...

Page 62: ...Retrofit kit double diaphragm FM 330 Order No 1004596 S3Ba Retrofit kit double diaphragm FM 1000 Order No 1004594 S3Ca Retrofit kit double diaphragm FM 330 Order No 1004597 S3Ca Retrofit kit double di...

Page 63: ...sanlage Page 63 ProMinent Wiring diagram Stroke actuator wiring diagram Wiring diagram for stroke length adjuster N P1 P2 E Sig V 3 2 1 5 6 7 4 3 2 1 3 2 1 Feedback signal mA Input signal mA PE N L Po...

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