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ProMinent S3Cb Operating Instructions Manual Download Page 98

61_05_104_01_26_03
P_SI_0083_SW

1

5

4

5

6

2

3

Fig. 45: Liquid end for Sigma/ 3 1000 PVT, PCT, PPT

Pos.

Description

1

Spring *

2

Ball

3

Ball seat

4

Diaphragm rupture sensor, optical *

5

Valve

6

Multi-layer diaphragm

The items listed are included in the spare parts kit.
* Special accessories (not included in the spare parts kit). Technical

changes reserved.

Tab. 17: Order no. for liquid end for Sigma/ 3, 1000-DN 32 PVT

Spare part

Type 070410, 070580,

040830

Liquid end

1029578

Spare parts kit

1035951

Liquid end for Sigma/ 3 1000 PVT, PCT,

PPT

Liquid ends for Sigma/ 3

 

 

 

98

Summary of Contents for S3Cb

Page 1: ...perating instructions 2006 42 EC Part no 982514 BA SI 080 07 18 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors The latest version of the operating instructions are available on our homepage ...

Page 2: ...ng to the cor rect operation of the device or is intended to make your work easier Safety notes Safety notes are identified by pictograms see Safety Chapter At the time of going to press these operating instructions conformed to the current EU regulations Please state identity code and serial number which you can find on the nameplate when you contact us or order spare parts This enables the devic...

Page 3: ...26 7 1 Installation hydraulic 26 7 1 1 Basic installation notes 30 7 2 Installation electrical 31 7 2 1 Control connectors 32 7 2 2 HMI operating unit 39 7 2 3 Pump power supply 40 7 2 4 Other units 41 8 Basic set up principles 42 8 1 Basic principles for setting up the control 42 8 2 Checking adjustable variables 44 8 3 Changing to Setting mode 44 9 Set up Menu 45 9 1 Information 45 9 2 Operating...

Page 4: ... 16 2 Viscosity 87 16 3 Shipping weight 87 16 4 Wetted materials 87 16 5 Ambient conditions 88 16 5 1 Ambient temperatures 88 16 5 2 Media temperatures 88 16 5 3 Air humidity 88 16 5 4 Degree of Protection and Safety Requirements 89 16 6 Installation height 89 16 7 Electrical connection 89 16 8 Diaphragm rupture sensor 90 16 9 Relay 90 16 10 Gear oil 91 16 11 Sound pressure level 91 17 Dimensional...

Page 5: ...ve springs 1 without bleed valve with valve springs 2 with bleed valve FPM without valve springs 3 with bleed valve FPM with valve springs 4 with relief valve FPM without valve springs 5 with relief valve FPM with valve springs 6 with relief valve EPDM without valve springs 7 with relief valve EPDM with valve springs 8 with bleed valve EPDM without valve springs 9 with bleed valve EPDM with valve ...

Page 6: ...tput fault indi cating pacing relay 24V 100mA Control version 0 Manual external contact with PulseControl timer 1 Manual external contact with PulseControl analogue metering profiles 2 Manual controller PulseControl analogue dosing profile extreme profile 5 as 1 timer 6 as 1 PROFIBUS DP interface M12 plug 7 as 1 CANopen M12 plug Overload shut down 0 without overload shut down Operating unit HMI 0 ...

Page 7: ...dynamic with access control B HMI with Blue tooth W HMI with Wi Fi Language DE German EN English ES Spanish FR French FPM fluorine rubber Pump without HMI control unit Standard with tube nozzle in the bypass Threaded connection on request Identity code 7 ...

Page 8: ...oftware setting Diaphragm rupture Error and if the operator takes appro priate safety measures n Only pumps with the design F Physiological safety with regard to wetted materials are approved for use with physiologically harmless applications n Only H Hygienic head design pumps may be used for applications in accordance with the hygienic requirements of the EHEDG www ededg org n Observe the genera...

Page 9: ...f employment in the relevant field of work Electrical technician An electrical technician is able to complete work on electrical systems and recognise and avoid possible dangers independently based on his tech nical training and experience as well as knowledge of pertinent standards and regulations The electrical technician must be specifically trained for the working envi ronment in which he is e...

Page 10: ...fety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the workstations affected CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power ...

Page 11: ...fan cowling n Motor terminal box cover n Hood In exactly the same way plug all relays modules and options into the hood if available Only remove them when the operating instructions request you to do so In the event of an electrical accident disconnect the mains cable from the mains or press the emergency cut off switch fitted on the side of the system If feed chemical escapes also depressurise th...

Page 12: ...ifted into its final position CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well packaged state preferably in its original pack aging Only transport the unit when the red gear bleeding plug is pushed in The packaged unit should also only be stored or transported in accordance with th...

Page 13: ...ntrol unit 2 Frequency converter 3 Drive unit 4 Stroke length adjustment wheel 5 Drive motor 6 Liquid end 7 Diaphragm rupture sensor 1 2 P_SI_0088_SW_2 Fig 4 Sigma control elements 1 Bleed valve optional 2 Diaphragm rupture sensor visual Overview of equipment Control elements Overview of equipment and control elements 13 ...

Page 14: ...Bluetooth active display blue 8 Fault indicator red 9 Warning indicator yellow 10 Operating indicator green P_SI_0193_SW 6 7 5 4 3 2 1 8 Fig 6 Connector cover control elements 1 Relay and mA output option 2 Slot for optional module PROFIBUS 3 Diaphragm rupture socket 4 External control terminal 5 Metering monitor terminal Overview of equipment and control elements 14 ...

Page 15: ...ation and adjustment of the pump by providing different information and identifiers 120 120 12000 Dosing monitor CONTACT memory l h CAN open h h 12000 ANALOGUE h h Input signal 4 mA Input signal 4 mA i 4 mA i 4 mA B1088 a b i 4 mA Fig 8 a Continuous display with warning message b Continuous display with fault message Explanation of the symbols in the following tables The above Figure Part a shows ...

Page 16: ...pump is in ANALOGUE operating mode The Curve è linear type of processing is set The pump is in ANALOGUE operating mode The Curve è Upper side band type of processing is set AUX The pump is currently pumping at auxiliary capacity and or auxiliary frequency dia off The diaphragm rupture warning system is disabled A Flow Control metering monitor is connected The timer is active Only with Password the...

Page 17: ... Move back to a continuous display Priming press Priming Priming Clickwheel press Start batch only in Batch operating mode Acknowledge errors Move to next menu option or a continuous display Confirm entry and save Clickwheel turn Switch between the continuous dis plays Change figure or change selection When priming the pump does not run at maximum stroke rate If Priming is pressed in Stop state th...

Page 18: ... Every metering profile is ineffective below the switch over frequency for Start Stop mode Normal 0 s s a 180 360 0 b 180 360 ω ω P_PL_0009_SW Fig 9 Stroke movement at a maximum stroke length and b reduced stroke length s Stroke velocity Cam rotational angle Discharge stroke Suction stroke Metering optimised With a metering optimised metering profile the discharge stroke is elon gated and the suct...

Page 19: ...ough the suction valve 1 into the dosing head One cycle is thus completed 4 2 1 5 3 13 Fig 10 Cross section through the liquid end 1 Suction valve 2 Diaphragm 3 Discharge valve 4 Dosing head 5 Backplate 13 Safety diaphragm 5 3 Bleed valve and integrated relief valve Turning the rotary dial 3 on the bleed valve to open causes it to open and the liquid end can be bled Or it is used as a priming aid ...

Page 20: ...phragm With the visual diaphragm rupture sensor the lowered red cylinder 6 springs forward beneath the transparent cover 7 so that it then becomes clearly visible Fig 12 With the electrical diaphragm rupture sensor a switch is switched A con nected signalling device must signal the diaphragm rupture Fig 12 Visual diaphragm rupture sensor triggered and untriggered The electrical diaphragm rupture s...

Page 21: ...rol type SxCb pumps with Can connector or Supplementary instructions for delta DLTa and Sigma SxCb with PROFIBUS 5 6 Functions The following functions can be selected using the Settings menu Calibrate function The pump can also be operated in a calibrated state in all operating modes In this case the corresponding continuous displays can then indicate the metering volume or the capacity directly C...

Page 22: ...or tripped level switches the fault indicating relay connects to complete an electric circuit for control panel etc In addition to the fault indicating relay the pacing relay can be used to make a contact every stroke Other functions can be adjusted see Settings Relays chapters The option can be retrofitted via a knock out in the drive unit The current output I signal indicates the pump s actual c...

Page 23: ...Normal bus mode green flashing Bus status PRE OPERA TIONAL currently no measured value com munication wait briefly Disconnect HMI then reconnect red any Bus error no meas ured value transmission Check whether the CAN con nection is faulty Notify Service 5 9 Hierarchy of operating modes functions and fault statuses The different operating modes functions and fault statuses have a dif ferent effect ...

Page 24: ...vibrate CAUTION Danger from incorrectly operated or inadequately main tained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all times Adhere to the maintenance intervals Position the pump so that control elements such as the stroke length adjustment knob the indicating dial A or the oil inspection window ar...

Page 25: ...appropriate bolts to fix the pump base to the supporting floor Mounting the HMI user control If ordered with the wall mounting the HMI can be mounted directly on a wall Install the HMI in the immediate vicinity of the pump If not provided for fit a circuit breaker there refer to the Installation electrical chapter Ensure that the system is arranged ergonomically When doing so consider the availabl...

Page 26: ...appropriate safety pre cautions WARNING Warning of feed chemical reactions to water Feed chemicals that should not come into contact with water may react to residual water in the liquid end that may originate from works testing Blow the liquid end dry with compressed air through the suction connector Then flush the liquid end with a suitable medium through the suction connector WARNING The followi...

Page 27: ...of the system CAUTION Warning against rupturing of suction or discharge lines Hose lines with insufficient pressure rating may rupture Only use hose lines with the required pressure rating CAUTION Uncontrolled flow of feed chemical Feed chemical can press through the metering pump in an uncontrolled manner in the event of excessive pri ming pressure on the suction side of the metering pump Do not ...

Page 28: ...r a liquid end do not represent absolutely leak tight closing elements Use a shut off valve a solenoid valve or a vacuum breaker for this purpose CAUTION To check the pressure conditions in the piping system it is recommended that connecting options for a manom eter are provided close to the suction and pressure con nector 1 Manometer socket 2 Discharge line pipe 3 Discharge valve 4 Suction valve ...

Page 29: ...llegal positive pressure using other mechanisms CAUTION Warning of feed chemical spraying around If no overflow line is connected to the integral relief valve or the integral bleeder valve feed chemical will spray out of the hose connector as soon as the relief valve opens Always connect an overflow line to the integral relief valve or the integral bleeder valve and feed it back into the storage t...

Page 30: ...d Screw the enclosed diaphragm rupture sensor into the liquid end CAUTION Warning of unnoticed diaphragm rupture Only above approximately 2 bar system back pressure is a signal generated in the event of the rupture of a dia phragm Only rely on the diaphragm rupture sensor with back pressures of greater than 2 bar Or install a back pressure valve and set it to a min imum of 2 bar if the installatio...

Page 31: ... A standard installation B with pulsation damper 1 Main line 2 Storage tank Symbol Explanation Symbol Explanation Metering pump Foot valve with filter meshes Injection valve Level switch Multifunctional valve Manometer 7 2 Installation electrical WARNING Danger of electric shock Unprofessional installation may lead to electric shocks Crimp cable end sleeves onto all shortened cable cores Only tech...

Page 32: ...ffect If the universal control wire the external pacing cable or the level monitoring cable is shortened below 1 20 m the pump does not detect that it is connected Conse quently a warning message for example can be sup pressed Do not shorten this cable below 1 20 m Connect the plugs of the level switch diaphragm rupture sensor and metering monitor to the corresponding sockets on the front side of ...

Page 33: ... be reprogrammed in the Relay menu The relay can be retrofitted and is operational once it has been plugged into the relay board Data Value Unit Maximum contact load at 230 V and 50 60 Hz 8 A resis tive Minimum mechanical service life 200 000 switching operations Pin assignment To pin VDE cable Contact CSA cable 1 white NO normally open white 2 green NC normally closed red 4 brown C common black 2...

Page 34: ... 100 mA Minimum mechanical service life 200 000 switching operations Data Value Unit Residual voltage max at Ioff max 1 µA 0 4 V Maximum current 100 mA Maximum voltage 24 VDC Closing time 100 ms Pin assignment To pin VDE cable Contact Relay 1 yellow NC normally closed or NO normally open Fault indi cating relay 4 green C common Fault indi cating relay 3 white NC normally closed or NO normally open...

Page 35: ...ent range 4 20 mA Ripple max 80 μA ss Load max 250 Ω Data Value Unit Residual voltage max at Ioff max 1 µA 0 4 V Maximum current 100 mA Maximum voltage 24 VDC Closing time 100 ms To pin VDE cable Contact Relay 1 yellow Current output 4 green Current output 3 white NC normally closed or NO normally open Fault indi cating pacing relay 2 brown C common Fault indi cating pacing relay 2 3 1 4 P_SI_0010...

Page 36: ... activation 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary External activation 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary External activation GND GND Function External Contact ProMinent universal control wire 5 core Pause function Auxiliary rate function Function External Contact Pulse frequency e g contact water meter PLC etc Pulse frequency...

Page 37: ...approx 5 V Input resistance 10 kΩ Control n Potential free contact approx 0 5 mA n Semiconductor switch residual voltage 0 7 V min contact duration 20 ms Max pulse frequency 25 pulses s 3 Analogue input Input load approx 120 Ω 4 GND 5 Auxiliary input Voltage with open contacts approx 5 V Input resistance 10 kΩ Control n Potential free contact approx 0 5 mA n Semiconductor switch residual voltage 0...

Page 38: ...r 3 white NO pacing relay Fault indicating and Pacing relay VDE cable Empty signal 2 brown C pacing relay 1 white NO 4 brown C 1 yellow NO fault alert 4 green C fault alert 2 green NC fault alert 3 brown Pause 2 blue Alarm 1 black GND 1 brown 5 V 2 white Cod 4 black GND 3 blue 2 blue Alarm 1 black GND VDE cable 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary P_SI_0089_SW F...

Page 39: ...y Auxiliary External activation 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary External activation GND GND Function External Contact ProMinent universal control wire 5 core Pause function Auxiliary rate function Function External Contact Pulse frequency e g contact water meter PLC etc Pulse frequency e g contact water meter PLC etc Continuous contact potential free E g ex...

Page 40: ... to a proper grounding type recep tacle WARNING Danger of electric shock In the event of an electrical accident it must be possible to quickly disconnect the pump and any electrical ancil laries which may possibly be present from the mains Install an emergency cut off switch in the mains supply line to the pump and any electrical ancillaries which may be present or Integrate the pump and electrica...

Page 41: ... the pump to a zero volts state independently from the entire installation e g for repair use an electrical isolating device in the mains supply cable e g a mains switch or a plug socket combina tion Clearly identify this isolating device as such Install the pump cable Use the original cable supplied Key electrical data can be found on the pump s nameplate 7 2 4 Other units Install the other units...

Page 42: ...akro operating mode Information Menu German English Language Language German Menu Information Path derived Language Language English German Save Menu Information Path operating instructions Language English German B1089 Fig 31 Setting up the language As an example of set up and path displays Tab 2 Legend Symbol Explanation Press Menu Turn the Clickwheel Press the Clickwheel 1 To access the Menu pr...

Page 43: ... Changing from one figure to its initial figures b Changing the figure c Returning from the last figure to the complete figure to correct a wrong figure for example Changing a complete number Turn the Clickwheel ð The value of the figure highlighted is raised or lowered Changing figures 1 To adjust the value of a figure digit by digit press Priming ð The first figure is highlighted see Figure abov...

Page 44: ... of a continuous display shows different information which cannot be adjusted in the secondary display see Continuous displays and secondary displays overview in the appendix You can access secondary displays via any continuous display as follows 1 Press the Clickwheel for 3 seconds ð A frame appears around the secondary display 2 Providing there is a frame you will see a different secondary displ...

Page 45: ...u is sub divided as follows 1 Information 2 Operating mode 3 Settings 4 Timer 5 Service 6 Language 9 1 Information Menu Information è You can find out different information about your pump in the Information menu The number and type can depend on the pump settings 9 2 Operating mode Menu Information è Operating mode è You can switch between the operating modes in the Operating mode menu You can en...

Page 46: ...umber of strokes figures 1 to 99 999 You can trigger the strokes using the Clickwheel if you have already switched to the Push continuous display You can also trigger them via a pulse using the External control terminal You can also activate the Memory function extension memory identi fier When Memory is activated the pump adds up the remaining strokes which could not be processed up to the maximu...

Page 47: ...ed the pump adds up the remaining strokes which could not be processed up to the maximum capacity of the stroke memory of 99 999 strokes If this maximum capacity is exceeded the pump goes into fault mode CAUTION Only with Memory off If you press STOP START or empty the contact memory Menu Information è Service è Clear counters or the Pause function is activated the Memory is cleared The number of ...

Page 48: ...cuted per 1 pulse With a factor of 0 5 1 stroke is executed after 2 pulses With a factor of 0 1 1 stroke is executed after 10 pulses With a factor of 0 75 1 stroke is executed once after 2 pulses then 1 stroke is executed twice after 1 pulse and then again 1 stroke after 2 pulses etc Table of examples If a remainder is obtained when dividing by the factor then the unit adds the remainders together...

Page 49: ...e The symbol Linear curve appears on the LCD screen You can enter any pump stroke rate behaviour proportional to the current signal You can enter the curve points I and F in the Curve points menu You define a straight line here and thus the behaviour I mA I 1 I 2 F1 F2 Fmax 0 20 P1 P2 B0088 Fig 33 Frequency current diagram for Linear curve Plot a diagram similar to the one above with values for I1...

Page 50: ...can enter the curve points I and F in the Curve points menu Everything functions according to the Lower side band type of the pro cessing Curve points To define the above curves enter any two points P1 I1 F1 and P2 I2 F2 in the Curve points menu F1 is the stroke rate at which the pump is to operate at current I1 F2 is the stroke rate at which the pump is to operate at current I2 Error mess i 4 mA ...

Page 51: ...g è Pressure stage è With Metering è Pressure stage you can reduce the nominal pressure of the pump via the pressure stages refer to the Functional description chapter When selecting a pressure stage you are simultaneously selecting the error behaviour Tab 5 Nominal pressures depending on the size of the liquid ends and the pressure stages Pressure stage 4 7 10 12 Size of liquid end 120145 X X X X...

Page 52: ... if the suction hose is empty 1 Record the level in the measuring cylinder 2 Select the Menu Information è Settings è Calibrate menu and press the Clickwheel ð The Start calibration PUSH menu item appears 3 To start calibration press the Clickwheel ð The Calibrate menu item appears the pump starts to pump and indicates the number of strokes 4 After a reasonable number of strokes a minimum of 200 u...

Page 53: ... be activated via the External control terminal If the Auxiliary frequency is present then the identifier AUX appears on the LCD screen Refer to the Hierarchy of Operating Modes Functions and Fault Statuses for the order of the various operating modes functions and fault statuses 9 3 4 2 Relay1 optional Menu Information è Settings è Inputs outputs è Relay1 è The setting options for the Relay funct...

Page 54: ...in normal mode and opens with a triggering event normally open NO The relay is open in normal mode and opens with a triggering event 9 3 4 3 Relay2 optional Menu Information è Settings è Inputs outputs è Relay2 è You can set the metering volume for which the pacing relay is to switch once here For more information on Relay2 see Ä Chapter 9 3 4 Inputs outputs on page 53 9 3 4 4 mA Output optional M...

Page 55: ... frequency Under Signalling you can set whether the control is to trigger an error or a warning when the tolerance is exceeded 9 3 4 6 Diaphragm rupture Menu Information è Settings è Inputs outputs è Diaphragm rupture è The setting options for the Diaphragm rupture function only exist if a diaphragm rupture indicator is electrically installed The symbol for diaphragm appears In the Diaphragm ruptu...

Page 56: ...lso set to its own hemisphere of the world 9 3 7 Date Menu Information è Settings è Date è You can set the date in the Date menu 9 4 Timer Menu Information è Timer è The process timer can do the following to the pump at a predefined time n start n stop n change operating mode n open the relay with CTRL software higher than 01 01 03 01 n close the relay with CTRL software higher than 01 01 03 01 9 ...

Page 57: ...ands entered n Change only if commands entered n Clear only if commands entered n New Use New to create a new command 9 4 2 2 Init Initial conditions Use Init to specify initial conditions at the start of the program see Ä Chapter 9 4 2 4 Select the action and value on page 58 9 4 2 3 Selecting the Time event and Time You can select a time event cycle and a time as well Time event Time Hourly hour...

Page 58: ...ion Value Manual Strokes h Stop Frequency Strokes h Contact Batch input Batch time hh mm 9 4 2 5 Checking the finished command The pump displays the finished command program line as soon as you have finished programming the command 10 48 Manual 0 25 l h monthly Command 01 05 B0781 on 21st 9 4 3 Clear all Menu Information è Timer è Clear all è Use the Clear all menu to clear all commands the progra...

Page 59: ...top Stop Explanation At a capacity of 12 l h the pump has to work for 10 minutes to meter 2 litres Example of Weekday metering 9 5 Service Menu Information è Service è 9 5 1 Password Menu Information è Service è Password è You can lock the setting options here If you have set a Password see below then the identifier appears after 1 minute in the top left and the setting options are locked if no ke...

Page 60: ...ge 80 Tab 8 Input information Line Information 1 Line number 2 Date time 3 Type of entry fault warning 4 Input number 5 Explanation of the input 9 5 4 Display Menu Information è Service è Display è You can set the Contrast and the Brightness of the LCD screen here 9 5 5 HMI logout Menu Information è Service è HMI logout è You can log off the HMI from the internal pump CAN bus here 9 5 6 Diaphragm ...

Page 61: ...n è Service è Spare parts kit part number XXXXXXX è You can read off the part number order number of the correct spare parts kit here 9 6 Language Menu Information è Language è You can select the desired operating language in the Language menu Set up Menu 61 ...

Page 62: ...rsonnel The operator is responsible for ensuring that under the given operating conditions pressure tempera ture corrosiveness etc danger to the operating per sonnel is avoided by use of appropriate accident preven tion measures CAUTION Only motors with a frequency converter The motor can be damaged The input current limiter could be damaged if a motor with an integrated frequency converter is res...

Page 63: ...he diaphragm rupture sensor with back pressures of greater than 2 bar Or install a back pressure valve and set it to a min imum of 2 bar if the installation permits this CAUTION Possible environmental and material damage In event the red gear bleeding plug is sealed during operation it prevents any pressure compensation between the drive housing and the surroundings This ensure that oil can be pus...

Page 64: ...ief valve no longer operates reliably with feed chemicals having a viscosity of greater than 200 mPa s Only use the integral relief valve with feed chemicals having a viscosity up to 200 mPa s 1 Hydraulically isolate the discharge line from the pump using an iso lation device 2 Turn the rotary dial on the integral relief valve in a counter clockwise direction as far as the open stop ð The excess p...

Page 65: ...thing lines in the pump s electrical units are cor rectly connected and connected to a clean earth wire see earthing dia grams in the appendix Check whether the potential equalisation lines are sitting correctly on the pump and connected to a clean potential equalisation point Check for the correct function of the auxiliary equipment and for correct interplay Adjusting the stroke length Earthing l...

Page 66: ...ress STOP START again Press Priming In Batch operating mode Turn the Clickwheel in a continuous display until the Push continuous display appears and then press the Clickwheel Press the Clickwheel to acknowledge error messages that require acknowledgement In a continuous display Another continuous display appears each time the Clickwheel engages when turned The number depends on the configu ration...

Page 67: ...etting mode Continuous display Stop start pump Priming Start batch only in Batch mode Acknowledge errors Check adjustable variables 2 Change directly adjustable variables B1059 Fig 36 Control options using the keys Press the Clickwheel Turn the Clickwheel Lock menu Lock all Set up overview of the Sigma X Control type Operation 67 ...

Page 68: ...y unauthorised persons Depressurise the system before commencing any work on hydraulic parts WARNING Warning of hazardous feed chemical Should a dangerous feed chemical be used it may escape from the hydraulic components when working on the pump material failure or incorrect handling of the pump Take appropriate protective measures before working on the pump e g safety glasses safety gloves Adhere...

Page 69: ...9 n Check that the flow is correct Allow the pump to prime briefly n Check that the electrical connections are intact Technical personnel Under normal loading approx 30 of continuous operation Under heavy loading e g continuous operation aggressive feed chemi cals etc shorter intervals The diaphragm is a wearing part the service life of which is dependent on the following parameters n System back ...

Page 70: ...w in the oil drainage plug 2 with a new seal Filling with gear oil Prerequisite Gear oil in line with the Ordering information chapter is available 1 Start the pump 2 Slowly pour gear oil through the vent screw 1 opening until the oil inspection window 3 is half covered 3 Allow the pump to run slowly for a further 1 2 minutes 4 Replace the vent screw 1 Changing gear oil 1 3 2 P_SI_0143_SW Fig 37 M...

Page 71: ...be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts WARNING Warning of hazardous feed chemical Should a dangerous feed chemical be used it may escape from the hydraulic components when working on the pump material failure or incorrect handling of the pump Take appropriate protective measures before working on the pump e g safety glasse...

Page 72: ...y use new components which fit your valve both in terms of shape and chemical resistance Note the flow direction of the discharge and suction connectors when fitting the valve CAUTION Warning of feed chemical spraying around PTFE seals which have already been used com pressed can no longer reliably seal a hydraulic connec tion New unused PTFE seals must always be used 1 2 3 4 5 P_SI_0013_SW Fig 38...

Page 73: ... stop at 0 stroke length ð The drive axle is now difficult to turn 3 Switch off the pump 4 Unscrew the hydraulic connectors on the discharge and suction side 5 Unscrew the diaphragm rupture sensor from the dosing head 6 Remove the 6 screws on the dosing head 7 Remove the dosing head 8 Check the condition of the diaphragm rupture sensor see Ä Checking the condition of the diaphragm rupture sensor o...

Page 74: ...escaping feed chemical The liquid end may leak should it not be possible to check the tightening torque of the screws Check the tightening torque of the screws after 24 hours of operation With PP PC and TT dosing heads also re check the tightening torques quarterly 1 If the inside of the diaphragm rupture sensor has become damp or dirt has penetrated it replace 7 6 5 4 3 2 1 P_SI_0020_SW Fig 40 Se...

Page 75: ...ss the red cylinder into the diaphragm rupture sensor again and repeat the test 5 If it does not trigger both times replace the membrane rupture sensor 6 After a successful test screw the transparent cover onto the dia phragm rupture sensor and then continue at the top by fitting the diaphragm Electrical diaphragm rupture sensor 1 Press the piston of the diaphragm rupture sensor with a blunt smoot...

Page 76: ...4 2 1 5 3 13 P_SI_0038 Fig 41 Cross section through the liquid end 1 Suction valve 2 Diaphragm 3 Discharge valve 4 Dosing head 5 Backplate 13 Safety diaphragm Carrying out repairs 76 ...

Page 77: ...n working on the pump material failure or incorrect handling of the pump Take appropriate protective measures before working on the pump e g safety glasses safety gloves Adhere to the material safety data sheet for the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if ...

Page 78: ...ow 2nd stage Top up the storage tank Technical personnel The External MEM symbol appears flashing on the LCD screen plus the Memory overflow 34 error message and the pump stops The stroke tank has over flowed Rectify the cause then Press P OK think through the consequences for the process Technical personnel The i 4mA symbol appears flashing on the LCD screen plus the error message 4 mA undershot ...

Page 79: ...ut off valve or clear the constriction then Press P OK think through the consequences for the process Technical personnel 14 3 Warning messages Yellow LED Warning indicator display lights up Fault description Cause Remedy Personnel The Level symbol appears flashing on the LCD screen plus the error message Level warning 1 The fluid level in the storage tank has reached Liquid level low 1st stage To...

Page 80: ...think through the consequences for the process Technical per sonnel The temperature is too high Rectify the cause then Press P OK think through the consequences for the process Technical per sonnel The BUS symbol appears flashing on the LCD screen plus the error message CANopen pump 8 The HMI was connected to a CANopen pump Disconnect the HMI from the pump Technical per sonnel 14 4 All other fault...

Page 81: ... length has been modified beyond the tolerance limit with the pump locked 40 Different version statuses of the CTRL PFC and FC communication software 41 The HMI version is not compatible 42 System EEPROM error 43 Communication between the pump and operating unit is not working although an operating unit has been configured 44 Missing ongoing connection to the optional module Bus fail e g PROFIBUS ...

Page 82: ...wn in the event of overpressure fast Missing data stored in the CTRL in the HMI The data coming from the CTRL is faulty 14 5 3 Events in the log book Message no Description 4 The stroke length was adjusted by more than 5 8 Calibration was performed 9 The pump was started or stopped by the HMI 13 The timer has performed a timer program step Troubleshooting 82 ...

Page 83: ...emical residues There is normally chemical residue in the liquid end and on the housing after operation This chemical residue could be hazardous to people It is mandatory that the safety note relating to the Storage Transport and Unpacking chapter is read before shipping or transporting the unit Thoroughly clean the liquid end and the housing of chemicals and dirt Adhere to the safety data sheet f...

Page 84: ...s decommissioned for a temporary period 1 Disconnect the pump from the mains power supply 2 Depressurise and bleed the hydraulic system around the pump 3 Drain the liquid end by turning the pump upside down and allowing the feed chemical to run out 4 Flush the liquid end with a suitable medium observe the material safety data sheet Flush the dosing head thoroughly when using hazardous feed chemica...

Page 85: ...e gear oil from the pump Note the local guidelines currently applicable in your country In accordance with the European Directive 2012 19 EU on waste electrical and electronic equipment this device features the symbol showing a waste bin with a line through it The device must not be disposed of along with domestic waste To return the device use the return and collection systems available and obser...

Page 86: ... 180 33 8 5 2 1 1 2 DN25 120270 SST 12 174 365 96 180 33 8 5 2 1 1 2 DN25 070410 PPT PCT PVT 7 102 500 132 90 95 1 4 1 2 DN32 070410 SST 7 102 500 132 90 95 1 4 1 2 DN32 070580 PPT PCT PVT 7 102 670 176 120 95 1 4 1 2 DN32 070580 SST 7 102 670 176 120 95 1 4 1 2 DN32 040830 PPT PCT PVT 4 58 1040 274 180 95 1 3 1 2 DN32 040830 SST 4 58 1040 274 180 95 1 3 1 2 DN32 All figures refer to water at 20 C...

Page 87: ... pressure connector Seals Valve balls Valve seats Integral relief valve PVT PVDF PVDF PTFE Glass PTFE PVDF FPM or EPDM SST Stainless steel 1 4404 Stainless steel 1 4581 PTFE Stainless steel 1 4404 PTFE Stainless steel FPM or EPDM Tab 12 DN 32 plate valves Material ver sion Liquid end Suction pressure connector Seals Valve plates valve springs Valve seats Integral relief valve PPT PP PP PTFE Cerami...

Page 88: ...it Max temperature long term at max oper ating pressure 45 C Max temperature for 15 min at max 2 bar 60 C Minimum temperature 10 C Data Value Unit Max temperature long term at max oper ating pressure 65 C Max temperature for 15 min at max 2 bar 100 C Minimum temperature 10 C Data Value Unit Max temperature long term at max oper ating pressure 90 C Max temperature for 15 min at max 2 bar 120 C Mini...

Page 89: ...urgently advise that you contact a specialist for ATEX motors at higher installation heights 16 7 Electrical connection The electrical data do not relate to the motor but the pump which is connected as a whole unit For the motor electrical data use the motor data sheet in the appendix Identity code specification power supply U 100 230 V 10 50 60 Hz Data Value Unit Capacity 420 W Max starting curre...

Page 90: ...nd connecting to a protective low voltage e g in accordance with EN 60335 1 SELV The cable can be poled as required 5 25 V DC in accordance with Namur or DIN 19234 potential free design Data Value Unit Rated voltage 8 VDC Power consumption active surface uncovered 3 mA Power consumption active surface cov ered 1 mA Rated switching distance 1 5 mm Ri 1 kΩ Cable colour Polarity blue brown 16 9 Relay...

Page 91: ...ntity required Mobil Mobil Gear 634 VG 460 1004542 1 0 l 0 9 l or comparative gear oil 16 11 Sound pressure level Sound pressure level LpA 70 dB according to EN ISO 20361 at maximum stroke length maximum stroke rate maximum back pressure water Sound pressure level Technical data 91 ...

Page 92: ...wings Compare the dimensions on the dimension sheet and pump All dimensions are in mm HMI and wall bracket 2 105 1 105 1 72 5 156 7 160 121 48 21 5 6 5 4 5 4 5 P_SI_0192_SW Fig 42 Dimensions in mm Dimensional drawings 92 ...

Page 93: ...SST DN 25 296 60 G1 1 2 M 123 153 88 162 147 60 070410 070580 040830 PVT DN 32 327 29 G2 M 129 175 112 206 109 160 85 070410 070580 040830 PPT PCT DN 32 327 29 G2 M 129 175 112 217 109 160 85 070410 070580 040830 SST DN 32 330 26 G2 M 129 162 120 217 146 70 I1 Hose nozzle I2 Insert Tab 15 Dimensions M Bleed valve Union nut hose nozzle Union nut insert Standard ØM ØM M DN10 PVA PVE 16 21 4 G3 4 M D...

Page 94: ...Union nut hose nozzle Union nut insert Standard ØM ØM M DN20 PVA PVE 25 35 5 G1 1 4 M DN20 SSA SSE 25 G1 Dimensional drawings 94 ...

Page 95: ... contrôlé selon couple de décrochage fois ATEX Nr Umgebungstemperatur ambient temperature température ambiante Ex Schutzklasse Schaltung ex protective system connection branchement Drehzahlregelbereich speed ajustment range Anmerkung auf Anfrage beim Hersteller comments upon request at manufacturer observation sur demande auprès du producteur ProMinent Pumpentyp ProMinent Dosiertechnik GmbH 69123 ...

Page 96: ...sensor optical 5 Valve 6 Multi layer diaphragm The items listed are included in the spare parts kit Special accessories not included in the spare parts kit Technical changes reserved Tab 16 Order no for liquid end for Sigma 3 330 DN 25 PVT Spare part Type 120145 120190 120270 Liquid end 1029585 Spare parts kit 1035951 Liquid end for Sigma 3 330 PVT Liquid ends for Sigma 3 96 ...

Page 97: ...Spare part Type 120145 120190 120270 Diaphragm rupture sensor optical 1033323 Valve 740615 Multi layer diaphragm 1029604 Liquid ends for Sigma 3 97 ...

Page 98: ... 5 Valve 6 Multi layer diaphragm The items listed are included in the spare parts kit Special accessories not included in the spare parts kit Technical changes reserved Tab 17 Order no for liquid end for Sigma 3 1000 DN 32 PVT Spare part Type 070410 070580 040830 Liquid end 1029578 Spare parts kit 1035951 Liquid end for Sigma 3 1000 PVT PCT PPT Liquid ends for Sigma 3 98 ...

Page 99: ...phragm 1029603 Tab 19 Order no for liquid end for Sigma 3 1000 DN 32 PPT Spare part Type 070410 070580 040830 Liquid end 1034830 Spare parts kit 1035951 Diaphragm rupture sensor optical 1033323 Valve 1002806 Multi layer diaphragm 1029603 P_SI_0114_SW 10 Fig 46 Sigma 3 PVT bleed valve Pos Description Type 120145 120190 120270 Type 070410 070590 040830 10 Integrated bleed valve DN10 PVA 1041069 10 I...

Page 100: ..._0086_SW 10 Fig 47 Sigma 3 PVT relief valve A Pos Description Type 120145 120190 120270 120330 Type 070410 070580 Type 040830 041030 10 Relief valve complete 10 bar PVA 1005626 10 Relief valve complete 7 bar PVA 1004801 10 Relief valve complete 4 bar PVA 1004778 The items listed are included in the spare parts kit Springs made from Hastelloy C O rings from FPM A and EPDM Technical changes reserved...

Page 101: ...ems listed are included in the spare parts kit Special accessories not included in the spare parts kit Technical changes reserved Tab 20 Order no for liquid end for Sigma 330 DN 25 SST Spare part Type 120145 120190 120270 Liquid end 1029586 Spare parts kit 1034679 Spare parts kit with 2 valves 1034680 Diaphragm rupture sensor optical 1033323 Liquid end for Sigma 3 330 SST Liquid ends for Sigma 3 1...

Page 102: ...Spare part Type 120145 120190 120270 Valve 803708 Multi layer diaphragm 1029604 Liquid ends for Sigma 3 102 ...

Page 103: ...yer diaphragm The items listed are included in the spare parts kit Special accessories not included in the spare parts kit Technical changes reserved Tab 21 Order no for liquid end for Sigma 1000 DN 32 SST Spare part Type 070410 070580 040830 Liquid end 1029587 Spare parts kit 1034682 Spare parts kit with 2 valves 1034683 Liquid end for Sigma 3 1000 SST Liquid ends for Sigma 3 103 ...

Page 104: ...10 Integrated bleed valve DN10 SSA 1041071 10 Integrated bleed valve DN10 SSE 1041072 10 Integrated bleed valve DN20 SSA 1041075 10 Integrated bleed valve DN20 SSE 1041076 The items listed are included in the spare parts kit Springs made from Hastelloy C O rings from FPM A and EPDM Technical changes reserved P_SI_0087 10 Fig 51 Sigma 3 SST relief valve A Sigma 3 SST bleed valve Sigma 3 SST relief ...

Page 105: ...Relief valve complete 12 bar SSA 1005625 10 Relief valve complete 7 bar SSA 1005042 10 Relief valve complete 4 bar SSA 1005038 The items listed are included in the spare parts kit Springs made from Hastelloy C O rings from FPM A and EPDM Technical changes reserved Liquid ends for Sigma 3 105 ...

Page 106: ...s 1x sealing washer for bleed valve or relief valve Tab 24 Spare parts kits PVT liquid ends Liquid end Types 120145 120190 120270 FM 330 1046478 Tab 25 Spare parts kits SST liquid ends Liquid end Types 120145 120190 120270 FM 330 1046479 FM 330 with 2 complete valves 1046480 Material version Liquid end Suction pressure connector Seals ball seat Balls Integrated bleed valve or relief valve PVT PVDF...

Page 107: ...PTFE FDA No 21 CFR 177 1550 PVDF FDA No 21 CFR 177 2510 Wear parts for S3Cb 107 ...

Page 108: ...0270 120190 120145 0 20 40 60 10 30 50 80 70 90 100 600 0 1300 1400 1200 1100 1000 800 700 300 500 100 200 900 400 040830 070580 070410 0 5 6 7 4 3 2 1 6 5 5 5 4 5 3 5 2 5 1 5 0 5 600 0 1300 1400 1200 1100 1000 800 700 300 500 100 200 900 400 040830 070580 070410 Fig 52 A Capacity C at maximum back pressure dependent on the stroke length s B Capacity C dependent on the back pressure p Diagrams for...

Page 109: ...ct not approved by us will invalidate this dec laration Tab 26 Excerpt from the Declaration of Conformity Designation of the product Metering pump Sigma product range Product type S3Cb Serial number see nameplate on the unit Relevant directives Machinery Directive 2006 42 EC Compliance with the protection targets of the Low Voltage Directive 2014 30 EU according to Appendix I No 1 5 1 of the Machi...

Page 110: ...display Stop start pump Priming Start batch only in Batch operating mode Acknowledge errors Check adjustable variables Change directly adjustable variables Settings Batch Contact Analogue Metering Calibration System Time set Date Inputs outputs Timer Operating mode 1 2 Operating Set up overview of the Sigma X Control type 110 ...

Page 111: ...ing mode Manual Contact Memory On Off Factor Batch Memory On Off Factor Analogue Standard 0 20 mA 4 20 mA Extended Curve Curve points Error message I 4 mA Metering Metering profile Standard Metering optimised Priming optimised Pressure stage Error Warning none Stufe_10 Stufe_07 Stufe_04 Calibration Calibration Start calibration Calibration ended Calibra tion result Calibration factor Inputs output...

Page 112: ...e rate Pump inactive Relay 2 polarity normally open NO normally closed NC mA output Range 0 20 mA 4 20 mA Function Strokes minute Capacity Capacity at 20 mA Flow monitor Activation Off On Tolerance strokes if auxiliary Off On Signalisation Warning Error Diaphragm rupture Inactive Warning Error System Radio module Inactive Active Unit Litres Gallons U S Set time Time Setting hh mm ss Auto summer ti...

Page 113: ...tivation Active Inactive Setting the timer Displays Change Clear New Command 01 Anweisung2 Hourly Daily Mon Sun Weekdays1 Mo Fr Weekdays2 Mo Sa Weekend Sa Su Weekly Monthly Init Clear all No Yes Service Password Password 0000 Clear counter All Stroke counter Volume counter Contact memory Log book Displays Filter None Warn error only Error only Warnings only Events only Display Contrast Brightness ...

Page 114: ...gm part number XXXXXXX Spare parts kit part number XXXXXXX Language English German Frenchç Spanishñ Italian Menus may be missing or added depending on the design and equipment on the pump Operating menu of Sigma X Control type complete 114 ...

Page 115: ... factor 5 mode Batch with transfer factor 5 mode Analogue Analogue Stroke rate h Stroke rate min Capacity Trigger batch Factor Contact volume Time 7200 h 120 min 350 l h 17 12 21 17 12 21 5 1 250 L 7200 h 120 min only with calibration 17 12 21 5 1 250 L PUSH 7200 h 120 min 7200 h 120 min 350 l h 17 12 21 Continuous displays and secondary displays 115 ...

Page 116: ...acity Factor Stroke length Signal current at the input Dosing mode Time Total number of strokes Remaining litres Date Remaining strokes 1 only with Storage tank function extension 2 only with current output Standard 1 1 2 L 17 12 21 2018 03 27 17 12 21 2018 03 27 17 12 21 2018 03 27 17 12 21 2018 03 27 350 350 120 7200 Stroke rate min 7200 7200 7200 min 120 min 120 min 120 min Standard Standard St...

Page 117: ...valves 71 Clear 57 Clear all 58 Clear counter 59 Clear all 58 Clearing the program 58 Climate 88 Code 59 Connector size 86 Contact 21 23 46 90 Contact memory 59 Continuous display 15 Continuous displays 44 115 Contrast 60 Control elements 13 Creating a program 56 Current output 35 Curve 48 Curve points Analogue 50 D Date 45 56 Decommissioning 83 Decontamination declaration 12 Degree of protection ...

Page 118: ... event of an emergency 11 Init 57 Inputs outputs 53 Installation 26 Installation height 89 Integral bleeder valve 29 Integral relief valve 29 Intended use 8 IP 89 K Keys 13 17 L Language 61 Leakage hole 69 LED 13 LED displays 23 Level switches 21 Linear curve 49 Liquid end 13 19 Location 56 Lock 59 Log book 60 80 Log book entries 60 Log book events 82 Log book fault messages 81 Log book warning me...

Page 119: ... S Safety Chapter 8 Safety Requirements 89 Scope of delivery 12 Secondary display 15 Secondary displays 44 116 Semiconductor relay 22 34 35 Serial number 45 109 Service 59 Set time 56 Set up chapter 45 Set up overview 110 Setting 42 Setting mode 44 Setting the timer 56 Settings 45 Shipping weight 87 Side band 48 50 Sockets 13 Software 45 Sound pressure level 11 91 Spare parts kit part number 61 Sp...

Page 120: ...scosity 51 87 Volume counter 59 Volume unit 56 W Wall bracket 92 Warning 54 Warning indicator 13 23 Warning messages 15 Warning messages log book 80 Warning sign 8 Wear parts 106 Weight 87 Wetted materials 87 Index 120 ...

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Page 124: ...982514 2 en_GB 2018 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com ...

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