manualshive.com logo in svg

ProMinent ProMus Series, Operating Instructions Manual, Page: 1 / 49

Share
Download
ProMinent ProMus Series Operating Instructions Manual Download Page 1

Pr

o

Mi

ne

nt

®

 

 

 

 

 

 

 

 

Operating Instructions

 

ProMinent

® 

ProMus Series

 

Metering Pumps

 

 

 

ProMusOM_US.indd (ProMus_US_6_5_2012.pdf): Rev 1 - P/N. 7500436

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Please enter identity code of the device here

 

 

 

Please completely read through the operating instructions first! Do not discard!

 

The warranty shall be invalidated by damage caused by operating errors!

 

 

 

 

 

 

ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA  15275

 

Summary of Contents for ProMus Series

Page 1: ...6_5_2012 pdf Rev 1 P N 7500436 Please enter identity code of the device here Please completely read through the operating instructions first Do not discard The warranty shall be invalidated by damage...

Page 2: ...ons ProMinent ProMus Series Metering Pumps ProMinent Fluid Controls Inc USA ProMinent Fluid Controls Inc USA 136 Industry Drive Pittsburgh PA 15275 Tel 412 787 2484 Fax 412 787 0704 eMail sales promin...

Page 3: ...rnal Relief air Bleed Valve Figure 2 10 4 2 3 2 Oil Replenishment Valve Figure 2 11 4 2 3 3 Replenishment Check Figure 2 11 4 2 4 The Liquid End Sub Assembly Figure 2 11 5 Device Overview Control Elem...

Page 4: ...charge pressure above 500 psi PVT PVDF PTFE size 17 Double inlet outlet sizes 30 40 Single inlet outlet Connectors 0 NPT 1 BSP taper 7 MNPT PVDF Standard PVT LE only Gear ratio 1 12 5 1 56C 2 15 1 56C...

Page 5: ...our work easier Safety Guidelines WARNING Describes a potentially dangerous situation If not avoided could jeopardize life and or cause serious injury CAUTION Describes a potentially dangerous situati...

Page 6: ...ntrol and any other electrical components and wiring comply with the National Electric Code and other applicable codes Refer to articles 500 through 510 of the National Electric Code for requirements...

Page 7: ...e screw has been changed from the value set at the factory Record the number of turns every time the screw is adjusted to be able to revert to factory setting if necessary Testing the internal relief...

Page 8: ...authorized and qualified member of the Operator s staff is available CAUTION It is not permitted to assemble and install ProMinent pumps using non ProMinent parts unless approved and recommended by P...

Page 9: ...54 24 5 83 37 6 100 45 4 71 32 2 Plastic 40 A B C 60 27 2 89 40 4 106 48 4 77 34 9 3 1 Storage Prepare the pump for storage by flushing all chemicals from the liquid end and replacing the oil breather...

Page 10: ...ller assembly allows for the rolling action of the outer race of the eccentric assembly This rolling action minimizes the both the wear and the heat generated at the Eccentric Assembly 5 Plunger 8 int...

Page 11: ...replenishment valve 9 admits oil to the hydraulic system that is lost through the air bleed valve A precise volume of oil must be maintained to insure pumping accuracy The valve senses the position of...

Page 12: ...Functional Description ProMinent Page 12 Figure 1...

Page 13: ...Functional Description ProMinent Page 13 Figure 2...

Page 14: ...ProMinent Page 14 5 Device Overview Control Elements Dimensional Drawing ProMus Size 17 Metal Liquid End...

Page 15: ...ProMinent Page 15 5 Device Overview Control Elements Dimensional Drawing ProMus Size 30A Metal Liquid End...

Page 16: ...ProMinent Page 16 5 Device Overview Control Elements Dimensional Drawing ProMus Size 30B C Metal Liquid End...

Page 17: ...ProMinent Page 17 5 Device Overview Control Elements Dimensional Drawing ProMus Size 40 Metal Liquid End...

Page 18: ...ProMinent Page 18 5 Device Overview Control Elements Dimensional Drawing ProMus Size 17 Plastic Liquid End...

Page 19: ...ProMinent Page 19 5 Device Overview Control Elements Dimensional Drawing ProMus Size 30 Plastic Liquid End...

Page 20: ...ProMinent Page 20 5 Device Overview Control Elements Dimensional Drawing ProMus Size 40 Plastic Liquid End...

Page 21: ...ProMinent Page 21 5 Device Overview Control Elements Dimensional Drawing ProMus Size Electric Actuator...

Page 22: ...ing to reach high levels IMPORTANT For chemicals with a particle size greater than 0 01 in 0 3 mm install a strainer in the suction line NOTE If the metering pump discharges to atmospheric pressure in...

Page 23: ...ta For chemicals with a particle size greater than 0 01 in 0 3mm it is imperative that a filter is installed in the suction line Venting the Liquid End Venting the liquid end or suction against pressu...

Page 24: ...s or unknown liquids Before working on the motor switch off and protect from unauthorised reconnection If external fan stroke position motor or speed controller switch off also Check that motor is vol...

Page 25: ...plug 4 Drain the oil from the drive case 5 Remove the oil level plug 6 Replace the drain plug 7 Refill with oil until the oil overflows the bottom of the oil level hole 8 Replace the oil level plug 9...

Page 26: ...s 4 Record the number of turns to remove the adjusting screw 5 Remove the spring the washer and the relief valve poppet 6 Turn on the pump and turn the stroke to 50 7 While the pump is running slowly...

Page 27: ...sting screw counterclockwise until the pump goes into relief and the desired set pressure is maintained 11 Repair WARNING Pumps and peripherals are to be maintained and repaired by trained and authori...

Page 28: ...her than internal relief valve setting Remedy Reduce pressure in external backpressure valve Cause Internal relief valve heavily worn as discharge line blocked or constricted Remedy Replace external b...

Page 29: ...age present at the motor Ensure that pumps cannot be switched on by unauthorised personnel during maintenance work Avoid contact with draining oil since there is a risk of burning by hot hydraulic oil...

Page 30: ...turn down ratio Deviation from linearity does not exceed 3 of the rated flow over the specified turn down ratio Viscosity Viscosity limit without valve 200 mPa s 200 cP Liquid End Materials of Constru...

Page 31: ...0 11 5 50 35 13 16 230 16 1230 85 3 8 14 3 40 43 3 17 12 27 36 85 3 8 1 2 13 16 230 16 1230 85 5 1 19 1 30 58 4 22 16 37 48 85 3 8 1 2 13 16 230 16 1230 85 10 1 38 2 15 115 8 45 32 73 96 85 3 8 1 2 13...

Page 32: ...ProMinent Page 32 ProMus Low Flow Pump Capacity 14 2 Capacity Data ProMus Low Flow Pumps only 100...

Page 33: ...de 3 Ball 4 Seal 5 Upper Seat 4 Seal Qty 1 2 3 4 5 6 7 8 9 9 Liquid End Bolt 8 Diaphragm 7 Liquid End 4 Seal 2 Guide 3 Ball 6 Seat Lower Spare Parts Kit Includes Asterisked Items Qty 1 2 3 4 5 6 7 8 9...

Page 34: ...2 3 4 5 6 7 8 9 10 11 2 Guide 3 Ball 4 Sea 5 Upper Seat 4 Seal 9 Liquid End Bolt 8 Diaphragm 7 Liquid End 4 Seal 2 Guide 3 Ball 6 Seat Lower 11 Cap Lower 4 Seal 2 Guide 3 Ball 6 Seat Lower 1 Connector...

Page 35: ...eat 4 Seal 10 Cap Upper Qty 1 2 3 4 5 6 7 8 9 10 2 Guide 3 Ball 4 Sea 5 Upper Seat 4 Seal 9 Liquid End Bolt 8 Diaphragm 7 Liquid End 4 Seal 2 Guide 3 Ball 6 Seat Lower Spare Parts Kit Includes Asteris...

Page 36: ...Guide 3 Ball 4 Seal 5 Seat Upper Qty 1 2 3 4 5 6 7 8 9 4 Seal 9 Liquid end Bolt Spare Parts Kit Includes Asterisked Items Qty 1 2 3 4 5 8 Diaphragm 7 Liquid End 6 7 8 9 Spare Parts Kit Includes Asteri...

Page 37: ...Seal 5 Seat Upper 4 Seal 4 5 6 7 8 9 10 11 12 13 14 15 16 Spare Parts Kit Included Asterisked Items 9 Liquid end Bolt P N 854518 SS NPT complete P N 854516 SS NPT complete 8 Diaphragm 7 Liquid End 4 S...

Page 38: ...al 10 Cap Upper 2 Guide 3 Ball 4 Seal 5 Seat Upper 4 Seal Qty 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 Spare Parts Kit Included Asterisked Items Qty 1 2 3 4 5 9 Liquid end Bolt 6 7 8 9 10 8 Diaphragm 7 Liq...

Page 39: ...pper 5 4 Seal 6 10 Cap Upper 7 8 9 10 NPT complete P N 854518 SS NPT complete P N 854516 SS NPT complete 2 Guide 3 Ball 4 Seal 5 Seat Upper 4 Seal 9 Liquid end Bolt 8 Diaphragm 7 Liquid End 4 Seal 2 G...

Page 40: ...r 4 Seal 10 Cap Upper Qty 1 2 3 4 5 6 7 8 9 10 P N 854519 SS NPT complete 2 Guide Spare Parts Kit Includes Asterisked Items Qty P N 854516 SS NPT complete 3 Ball 4 Seal 5 Seat Upper 4 Seal 9 Liquid en...

Page 41: ...nector 2 Seal 3 Guide 4 Ball 5 Seat Qty 1 2 3 4 5 6 7 8 Spare Parts Kit Includes Asterisked Items 6 Dosing Head 7 Diaphragm Qty 1 2 3 4 5 6 7 8 Spare Parts Kit Includes Asterisked Items 3 Guide 4 Ball...

Page 42: ...06 01 07 R00 1024479 1017378 483911 1021690 Items Included in Spare Parts Kit 853908 1021686 1021692 404281 1021693 1021686 1021691 404281 1021693 1021686 1021685 853215 8 Required 853210 853210 1021...

Page 43: ...ProMinent Page 43 Spare Parts Liquid End Parts 30 Single Ball In Out PVT ProMus 130 PVTO _ _ _...

Page 44: ...ProMinent Page 44 Spare Parts Liquid End Parts 40 Single Ball In Out PVT ProMus 140 PVTO _ _ _...

Page 45: ...End Size 17 Double Ball Hastelloy C 276 853665 SP Kit LE 17 HC Dbl Out Rebuild Liquid End Kit Size 17 Double Ball Out Only Hastelloy C 276 853908 SP Kit LE 17 PVT Rebuild Kit Size 17 Liquid End Doubl...

Page 46: ...ProMinent Page 46 General Specifications for Electric Stroke Positioner 15 General Specifications for Electric Stroke Positioner...

Page 47: ...ProMinent Page 47 General Specifications for Electric Stroke Positioner 15 General Specifications for Electric Stroke Positioner...

Page 48: ...e this declaration Product description Metering pump Series ProMus Product type PROMUS XXXXXXXXXXXXXX Serial number see type identification plate on device Relevant EC regulations EC machine regulatio...

Page 49: ...ProMinent Operating Instructions ProMinent Metering Pumps ProMinent Fluid Controls Inc USA 136 Industry Drive Pittsburgh PA 15275...

Reviews:

No comments