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Piston Metering Pump

Meta MTKa

Operating instructions

P_ME_0005_SW

Original operating instructions (2006/42/EC)

Part no. 985036

BA ME 010 02/14 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Summary of Contents for Meta MTKa

Page 1: ...tions 2006 42 EC Part no 985036 BA ME 010 02 14 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or op...

Page 2: ...otes Safety notes are identified by pictograms see Safety Chapter These operating instructions conform to current EU regulations applicable at the time of publication Please state identity code and se...

Page 3: ...cal data 40 14 1 Performance data for Meta MTKa 41 14 2 Precision 43 14 2 1 Reproducibility 43 14 2 2 Metering precision 43 14 3 Viscosity 43 14 4 Wetted materials 43 14 5 Ambient conditions 44 14 5 1...

Page 4: ...connector 0 Standard threaded connector in line with technical data Design 0 With ProMinent logo no frame 2 Without ProMinent logo M Modified order specific design see order paperwork for pump featur...

Page 5: ...MTKa Meta piston metering pump version a Stroke length adjustment 0 Manual standard Identity code 5...

Page 6: ...in areas at risk of explosion in compliance with Directive 94 9 EC in accordance with the European guidelines The explosion group category and degree of protection specified on the label should corres...

Page 7: ...structed person Assembly Technical personnel service Planning hydraulic installation Certificated specialist per sonnel who have a thorough knowledge of diaphragm pumps Hydraulic installation Technica...

Page 8: ...signed to him her and possible dangers that could result from improper behaviour as well as having been instructed in the required protective equipment and protective measures Customer Service Custome...

Page 9: ...th a damp cloth to avoid electrostatic charges and sparks WARNING Warning of dangerous or unknown feed chemical Should a dangerous or unknown feed chemical be used It may escape from the hydraulic com...

Page 10: ...talogue or visit www prominent com en downloads CAUTION Danger of personnel injury and material damage The use of untested third party parts can result in personnel injuries and material damage Only f...

Page 11: ...ling above the motor fan Service Flange cover side Service Motor connection cover with add on power end Service Turret protective cover Technical per sonnel service Only with protective devices their...

Page 12: ...m en downloads or on the CD CAUTION Danger of environmental and material damage The unit can be damaged or oil may escape due to incorrect or improper storage or transportation The unit should only be...

Page 13: ...Store the pump in a dry sealed place in the following ambient con ditions Storage transport and unpacking 13...

Page 14: ...t 2a Servomotor 3 Housing with gear 4 Liquid end A Primary pump type MTKaH B Externally mounted pump MTKaA 1 2 3 4 5 P_MA_0027_SW Fig 4 View of the liquid end 1 Discharge valve 2 Dosing head 3 Suction...

Page 15: ...flows through the discharge valve 3 out of the dosing head As soon as the piston moves in the opposite direction the discharge valve 3 closes due to the negative pressure in the dosing head and fresh...

Page 16: ...pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all times Adhere to the maintenance intervals Install the pu...

Page 17: ...the metering pump so that no vibra tions can occur Take the dimensions m for the fastening holes from the appro priate dimensional drawings or data sheets Fasten the pump base to the base using suitab...

Page 18: ...perature class Ensure that installations in areas at risk from explosion are checked by a recognisably trained skilled operative Please note the relevant national regulations during installation WARNI...

Page 19: ...valve that limits the pressure of the pump to the maximum permissible oper ating pressure of the system CAUTION Warning against the discharge line bursting Hose lines with insufficient pressure ratin...

Page 20: ...shown 1 Steel pipe 2 Flexible pipe section 3 Plastic valve body CAUTION Warning of feed chemical spraying around PTFE seals which have already been used com pressed can no longer reliably seal a hydra...

Page 21: ...perating pressure is exceeded Never allow the metering pump to run against a closed shut off device Install a relief valve in the discharge line CAUTION Hazardous feed chemicals can escape With hazard...

Page 22: ...ety of the entire connected system This can either be in the form of a declaration of conformity from the supplier ProMinent for the entire unit or with the supply of individual components with the op...

Page 23: ...electric shock This pump is equipped with a protective earth con ductor to reduce the risk arising from an electric shock Connect the PE conductor to earth with a clean and permanent electrical conne...

Page 24: ...The pump can be damaged if the motor drives the pump in the wrong direction When connecting the motor pay attention to the correct direction of rotation indicated by the arrow on the fan cover as sho...

Page 25: ...the wiring diagram on the inside of the housing CAUTION Only operate stroke length actuators control drives when the pump is running Otherwise they will be damaged Connect the stroke sensor to a suit...

Page 26: ...a filter in the suction line with feed chemicals with a particle size greater than 0 3 mm CAUTION Feed chemical could escape Check suction and discharge lines and liquid end with valves for leak tight...

Page 27: ...or the diagram in the chapter entitled Electrical Installa tion The stroke length can only be adjusted when the machine is stationary provided the liquid ends are depressurised Check whether the leak...

Page 28: ...caused by dry running If the bearings in the power end run dry sparks can be formed Check for oil leaks When the pump is idle the pump oil level must slightly cover the lower oil inspection window Ob...

Page 29: ...ble wear is detected The nom inal service life cannot be calculated with lubri cated bearings Use genuine spare parts for replacement Only perform tests and repairs in compliance with DIN EN IEC 60079...

Page 30: ...impeller beneath motor s fan cowling can cause severe injuries while it is turning The pump must only be connected to the mains voltage with the fan cowling closed CAUTION Warning of feed chemical spr...

Page 31: ...he maximum permissible operating pressure Check whether leakage is correct 10 120 drops min Interval Maintenance work After approx 5 000 operating hours Change the gear oil Under normal loading approx...

Page 32: ...the pump Take appropriate protective measures before working on the pump e g safety glasses safety gloves Observe the safety data sheet for the feed chemical Drain and flush the liquid end before wor...

Page 33: ...n the piston using the connecting nuts Correct pressure of the tensioning screw Packing collars should limit not prevent the escape of feed chemical Leakage is necessary to reduce friction and dissipa...

Page 34: ...f the tensioning screw pressure is too high low flow can occur and then result in damage to the piston and the packing collars Do not over tighten the tensioning screw The result of too high tensionin...

Page 35: ...experienced personnel who have the requisite knowledge to perform the work WARNING Danger of an electric shock Personnel working on electrical parts can be elec trocuted if all electrical lines carryi...

Page 36: ...cannot be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts Fault description Cause Remedy Personnel Pump does not prime in spite of full...

Page 37: ...the unit Thoroughly clean the liquid end and the housing of chemicals and dirt Adhere to the safety data sheet for the feed chemical WARNING Warning of dangerous or unknown feed chemical Should a dang...

Page 38: ...e 5 Thoroughly clean the liquid end and the housing of chemicals and dirt 6 Possible additional work see chapter Storage Transport and Unpacking In addition 1 Plug the caps on the valves 2 Push the ca...

Page 39: ...CAUTION Note the local guidelines generally currently appli cable in your country Decommissioning and Disposal 39...

Page 40: ...l data WARNING Risk of personal injuries Please observe the Supplement for modified ver sion at the end of the chapter It replaces and supplements the technical data Only for M modified design Technic...

Page 41: ...6 4 1 4 0 37 20 06122 61 21 7 3 01 120 4 1 4 0 18 18 10222 102 21 7 3 01 120 4 1 4 0 37 20 05126 51 26 3 01 144 4 1 4 0 18 18 09926 99 26 3 01 144 4 1 4 0 37 20 05425 54 24 6 5 71 72 4 3 8 0 18 18 060...

Page 42: ...8 26 0 6 8 144 4 1 4 0 18 18 10222 1479 26 0 6 8 144 4 1 4 0 37 20 05126 740 31 2 8 2 173 4 1 4 0 18 18 09926 1438 31 2 8 2 173 4 1 4 0 37 20 05425 782 29 5 7 7 86 4 3 8 0 18 18 06025 869 29 5 7 7 86...

Page 43: ...lly suitable for the following viscosity ranges Design Range Unit no valve springs 0 200 mPas with valve springs 200 500 mPas with appropriately designed instal lation 500 1000 mPas with appropriately...

Page 44: ...14 6 Motor data For motor data refer to the nameplate Motor data sheets special motors special motor flanges external fan temperature monitoring Motor data sheets for motor can be down loaded at www p...

Page 45: ...e possible on request 14 7 Housing degree of protection Data Value Protection against contact and humidity IP 55 according to DIN VDE 470 EN IEC 60529 14 8 Stroke sensor optional intrinsically safe In...

Page 46: ...f pumps in the modified version can deviate from those of the standard pumps They can be queried by stating the details of the serial number The motor data sheets for the modified version are valid Th...

Page 47: ...12 FK 12 5 197 5 165 R 1 4 10213 11313 07617 10617 06122 10222 05126 09926 FK 25 197 5 165 R 1 4 05425 06025 04033 05633 03241 05441 02749 05249 FK 50 202 5 175 R 3 8 Standard motor 1 phase AC motor S...

Page 48: ...03241 04033 05425 Q l h Q l h Q l h s s s 02749 05126 10812 05249 09926 21012 A B Fig 16 A Capacity Q depending on the back pressure p B Capacity Q with average back pressure depending on the stroke l...

Page 49: ...orque 2 4 fold contr l selon couple de d crochage fois ATEX Nr Umgebungstemperatur ambient temperature temp rature ambiante Ex Schutzklasse Schaltung ex protective system connection branchement Drehza...

Page 50: ...e bands 14 Flat seals 2 O rings for liquid end Pump types Part no FK 12 5 21606 24006 16208 22508 12910 21610 10812 21012 910470 FK 25 10213 11313 07617 10617 06122 10222 05126 09926 910471 FK 50 0542...

Page 51: ...n the event of a modification to the product not agreed with us Product Description Metering pump Meta product range Product type MTMa MTKa Serial number Please refer to nameplate on the device Releva...

Page 52: ...connection P or L and characteristic value of motor design 1 or 2 or Elec connection 0 1 2 3 or 4 and motor design A Serial number Please refer to nameplate on the device Relevant EC directives EC Ma...

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Page 56: ...985037 2 en_GB 2013 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 612 Email info prominent com Internet www prominent com...

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