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ProMinent Makro/ 5 HK, Operating Instructions Manual, Page: 1 / 68

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ProMinent Makro/ 5 HK Operating Instructions Manual Download Page 1

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Page 1

Two operating instruction manuals are required for the safe and correct use of ProMinent

®

 Makro/5 metering pumps:

This product-specific Makro/5 operating instruction manual and the “General Operating Instructions”

for ProMinent

®

 Motor-Driven Metering Pumps and Hydraulic Accessories” applies only when read in conjunction

with the other!

Please read through operating instruction manual carefully! Do not discard!

The guarantee is void in the event of damage caused by misuse!

Teile Nr. 987442 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA MAK 003 01/02 G

Part no. 987441 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA MAK 002 02/02 GB

Operating Instructions

ProMinent

®

 Makro/ 5

Metering Pumps

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Minent

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Makro/ 5 HK

Makro/ 5 HM

Makro/ 5 HMH

ProMinent

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Summary of Contents for Makro/ 5 HK

Page 1: ...hen read in conjunction with the other Please read through operating instruction manual carefully Do not discard The guarantee is void in the event of damage caused by misuse Teile Nr 987442 ProMinent...

Page 2: ...nt Makro 5 ProMinent Dosiertechnik GmbH 2001 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Postfach 101760 69007 Heidelberg Germany info prominent de www prominent de Subject...

Page 3: ...13 6 Assembly 18 7 Installation 18 7 1 Installation hydraulic 18 7 2 Installation electrical 19 8 Commissioning 20 9 Operation 21 10 Maintenance 21 11 Repair 25 11 1 Diaphragm liquid end 25 11 2 Hydr...

Page 4: ...n of the pump type Makro ProMinent Makro 5 Gearbox type 5 Makro 5 Max strokes 20 20 mm HM 50 50 mm HMK HK Type H main power end M diaphragm liquid end D double head version A add on power end MH hydra...

Page 5: ...oided could cause slight or minor injury or damage to property NOTICE Describes a potentially damaging situation If not avoided could cause damage to property Please also note the guidelines in Genera...

Page 6: ...It is essential that you read this operating instruction manual together with the General Operating Instructions for ProMinent Metering Pumps and Hydraulic Accessories concerning assembly installation...

Page 7: ...t 1 Protective cover piston and diaphragm version 2 Cover plate add on power end only 3 Flange cover 4 Cap single head version only Fig 1 Makro 5 HK with AK add on power end 3 4 2 1 Fig 2 Safety relie...

Page 8: ...OTICE The pump is filled with oil on delivery Never lift the pump by the turret or the liquid end The pump must be placed on a level stable base Ambient conditions for storage and transport Temperatur...

Page 9: ...erview controls Fig 4 Makro 5 HK 6 7 4 2 3 5 A 1 1 C C 4 A Power end C Liquid end 1 Lifting eye 2 Manual adjustment wheel 3 Dial 4 Motor 5 Oil drain plug 6 Vent screw 7 Oil inspection window Fig 5 Mak...

Page 10: ...ge 10 Device overview controls 6 7 Fig 6 Makro 5 HKD 1 2 5 3 4 1 Discharge valve 2 Liquid end 3 Suction valve 4 Hose nozzle for leakage fluid 5 Protective cover Fig 7 Diaphragm liquid end for HM ProMi...

Page 11: ...H 1 Discharge valve 2 Liquid end 3 Suction valve 4 Oil drain plug liquid end 5 Oil drain plug feed tank 6 Filler opening feed tank 7 Overpressure sensor terminal 8 Bleed valve 9 Bleed hose 10 Pressure...

Page 12: ...Device overview controls 1 2 3 5 4 6 1 Discharge valve 2 Liquid end 3 Suction valve 4 Support bracket 5 Protective cover 6 Hose nozzle for leakage flushing connector Fig 10 Piston liquid end for HK P...

Page 13: ...g block 3 in a groove cut into the oscillating crank 4 The sliding block 3 determines the axis of the oscillating crank This determines the stroke length When the axis of the sliding stone 3 is direct...

Page 14: ...volume inside the liquid end 2 When the diaphragm 3 is moved into the liquid end 2 the suction valve 4 closes und and the metering chemical flows out of the liquid end via the discharge valve 1 When...

Page 15: ...the pressure in the hydraulic oil The hydraulic oil then pushes the composite diaphragm 2 towards the liquid end 3 The stroke length of the composite diaphragm is adjusted by altering the stroke leng...

Page 16: ...r a few strokes via the compensation valve 6 Description of the function of the diaphragm rupture warning system The diaphragm rupture warning system monitors the composite diaphragm seal The composit...

Page 17: ...uid end via the discharge valve 1 When the piston 3 moves in the opposite direction the discharge valve 1 closes due to the negative pressure in the liquid end and fresh feed chemical flows into the l...

Page 18: ...rranged to ensure that the maximum admissible pump and system operating pressures are not exceeded during the discharge stroke NOTICE It is necessary to install a filter in the suction line for the pi...

Page 19: ...y otherwise be seriously damaged If the power end motor has been stopped by the overpressure sensor it must not restart automatically For safety reason only protective low voltages may be connected to...

Page 20: ...the pump The pressure control valve must not be used to bypass metering stoppages while the pump is running It is a safety element Do not use the pressure regulating valve to protect the system It can...

Page 21: ...onents HMH only If hydraulic oil is not flowing through the hose to the bleed valve stop the pump immediately and contact customer service The liquid end may otherwise be seriously damaged 10 Maintena...

Page 22: ...uid end screws 1 30 Nm and the turret flange screws 2 19 Nm Piston liquid ends HK see Fig 19 check Tightening torques of liquid end flange screws 1 24 Nm and the turret flange screws 2 19 Nm Discharge...

Page 23: ...2 19 Nm After approx 5000 operating hours Change gear oil Gear oil Mobilgear 634 VG 460 ProMinent part no 1006248 20 l oil canister Oil quantity 16 5 l Draining gear oil Unscrew bleed screw 1 Place a...

Page 24: ...rew opening 1 until the upper oil inspection window 3 is partly covered Run the pump for a further 1 2 min Screw in bleed screw 1 Maintenance 1 2 Fig 20 Makro 5 piston metering pump 1 bleed screw 2 Oi...

Page 25: ...id end activate flushing assembly or immerse in a suitable medium and pump for a while remember to check that the medium is suitable for your system or proceed as follows Set the stroke length to 0 wh...

Page 26: ...aulic diaphragm liquid end HMH Set stroke adjustment knob to 0 Unfasten union nuts and or flange on valves and detach lines Empty liquid end and rinse is necessary Place an oil trough underneath the l...

Page 27: ...the housing of the diaphragm rupture warning system Unscrew the housing diaphragm rupture warning system Unscrew the diaphragm rupture sensor a few turns see Fig 23 Screw in the diaphragm rupture sens...

Page 28: ...n 1 the guide sleeves 6 and the flushing collar 7 Dispose of the packing rings and the guide bands Insert the piston 1 Repair 11 3 Piston liquid end HK Disassembling liquid end Remove the protective c...

Page 29: ...he liquid end and screw tight tightening torque 24 Nm NOTICE Tighten tensioning screw finger tight The packing collars and the piston might otherwise become damaged After assembling the liquid end pro...

Page 30: ...l burn and the piston will be damaged Leakage will increase sharply Repair Packing collar Tensioning screw pressure Piston Feed chemical pressure Fig 26 Packing collar Piston Fig 27 Tensioning screw p...

Page 31: ...the alignment of the valve seat 2 when assembling The valve seat 2 acts as the ball seat on the smooth side and on the other it acts as the ball cage and spring guide The smooth side should point in t...

Page 32: ...pends on the design Lay the large seal 8 between the insert disc 7 and the liquid end Screw the valve up to the stop Cleaning a suction valve The suction valve is basically dismantled cleaned and reas...

Page 33: ...Take the parts carefully out of the valve body 2 Replace worn parts Clean remaining parts Check all parts Where applicable place the compression springs into the valve body 2 Insert the valve body 3 a...

Page 34: ...aining parts Check all parts DN 65 only insert the perforated disc 2 into the valve body 4 Place the compression springs 3 into the valve body 2 NOTICE Place the compression spring with the end arrow...

Page 35: ...vice valve see Repair section Pump does not reach high pressure Cause Valve dirty worn Remedy Service valve see Repair section Cause Motor connected incorrectly Remedy 1 voltage check frequency 2 Reco...

Page 36: ...nse aid rinse thoroughly if used with hazardous materials Drain out gear oil HMH drain out hydraulic oil 2 drain plugs Temporary decommissioning also Attach caps to valves Place hose nozzle caps on ho...

Page 37: ...end Max piston stroke hydraulic piston Gearbox type Makro 5 14 Technical data Table main pumps diaphragm liquid ends HM With 1500 rpm motor at 50 Hz With 1800 rpm motor at 60 Hz Feed rate at max Max F...

Page 38: ...1062 281 89 3 G 2 1 4 40 320 Makro 5 50 HMH 14 75 50 PP 10 1229 199 103 145 1467 388 123 3 G 2 1 4 40 320 Makro 5 50 HMH 14 75 50 P 10 1229 199 103 145 1467 388 123 3 G 2 1 4 40 320 Makro 5 50 HMH 14...

Page 39: ...133 145 3565 940 159 3 G2 3 4 DN50 330 Makro 5 50 HMH 11 100 50 PP 10 2980 374 133 145 3565 940 159 3 G2 3 4 DN50 330 Makro 5 50 HMH 11 100 50 T 10 2980 374 133 145 3565 940 159 3 G2 3 4 DN50 330 Mak...

Page 40: ...Makro 5 50 HK 19 50 S 50 419 98 1 75 725 497 131 89 G 1 1 2 25 303 5 Makro 5 50 HK 14 50 S 50 576 98 1 103 725 687 182 123 G 1 1 2 25 303 5 Makro 5 50 HK 11 50 S 45 744 98 1 133 652 5 889 235 159 G 1...

Page 41: ...ss steel 1 4404 stainless steel 1 4401 PTFE PTFE stainless steel 1 4401 stainless steel ceramic 2 1 2 65 stainless steel 1 4404 stainless steel 1 4401 PTFE PTFE Hastelloy C stainless steel ceramic Com...

Page 42: ...rature 10 C to 45 C Humidity 95 rel humidity non condensing Maximum feed chemical temperatures for liquid ends Diaphragm liquid ends HM and HMH Material long term at short term at max back pressure ma...

Page 43: ...gm replacement Oil change kit HMH 60 85 approx 0 65 l approx 2 6 l HMH 100 130 approx 1 4 l approx 5 0 l Compatibility The hydraulic accessories for the Makro 5 metering pump are compatible with those...

Page 44: ...chemicals Order no MH 60 70 75 85 50 1007298 FMH 100 130 50 1007852 Type HK Spare parts kit Makro 5 HK Contents of spare parts kits Valve balls plates Valve seats PTFE Graphite piston packing Piston...

Page 45: ...5 20 HM Main power end 61_03 101_00_04_74_1 Appendix 755 294 156 205 255 30 846 DN50 G 2 3 4 15 5 16 A 189 20 B 440 480 C 330 508 300 Dimensions Makro 5 20 HM in mm Typ HM xx 4000 S HM xx 4000 PP P T...

Page 46: ...0 HM Main power end with add on power end Dimensions Makro 5 20 HM in mm HM 4000 S HM 4000 PP P T A 58 70 B 197 209 C 848 860 DN50 G 2 3 4 U 100 15 5 139 50 A 480 580 C B 16 300 430 508 535 375 158 58...

Page 47: ...ation Makro 5 20 HMD Double head version Dimensions Makro 5 20 HMD in mm HM 4000 S HM 4000 PP P T A 58 70 B 246 258 C 926 950 DN50 G 2 3 4 15 5 A 189 20 B 440 480 C 16 300 508 330 755 294 156 205 255...

Page 48: ...2 G2 1 4 A 275 332 934 230 HMH 70 50 P PP T DN40 511 362 G2 1 4 A 275 344 946 230 HMH 75 50 S DN40 511 362 G2 1 4 A 275 332 934 230 HMH 75 50 P PP T DN40 511 362 G2 1 4 A 275 344 946 230 HMH 85 50 S D...

Page 49: ...75 50 S DN40 611 362 G2 1 4 A 226 282 934 230 HMH 75 50 P PP T DN40 611 362 G2 1 4 A 226 294 946 230 HMH 85 50 S DN40 611 362 G2 1 4 A 226 282 934 230 HMH 85 50 P PP T DN40 611 362 G2 1 4 A 226 294 94...

Page 50: ...362 G2 1 4 A 295 248 1093 230 HMH 75 50 P PP T DN40 511 362 G2 1 4 A 295 248 1117 230 HMH 85 50 S DN40 511 362 G2 1 4 A 295 248 1093 230 HMH 85 50 P PP T DN40 511 362 G2 1 4 A 295 248 1117 230 HMH 100...

Page 51: ...50 DN20 DN20G 1 1 4 A 177 100 30 148 178 1059 HK 40 50 DN25 DN25G 1 1 2 A 187 100 30 143 173 1054 HK 50 50 DN25 DN 25G 1 1 2 A 197 110 30 145 175 1056 HK 60 50 DN25 DN 25G 1 1 2 A 206 120 34 139 173...

Page 52: ...143 173 1054 HK 50 50 DN25 DN 25G 1 1 2 A 197 110 30 145 175 1056 HK 60 50 DN25 DN 25G 1 1 2 A 206 120 34 139 173 1054 HK 60 50 DN32 DN 32G 2 A 206 120 34 139 173 1054 HK 70 50 DN32 DN 32G 2 A 220 130...

Page 53: ...0 HK 23 50 DN15 24 363 387 1267 316 340 HK 30 50 DN15 27 363 390 1273 316 343 HK 30 50 DN20 27 363 390 1273 316 343 HK 40 50 DN20 30 374 404 1301 327 357 HK 40 50 DN25 30 374 404 1301 327 357 HK 50 50...

Page 54: ...Double head version Dimensions Makro 5 50 HKD 85 130 in mm Type D E F G H I HK 85 50 DN40 45 153 198 1341 HK 85 50 DN50 55 148 203 1351 HK 100 50 55 158 213 1371 HK 130 50 70 166 236 1417 U100 417 5...

Page 55: ...nominale courant de d marrage fois Bemessungsstrom 6 9 12 A Anzugsmoment 2 3 fach rated current starting torque fold courant nominale couple de d marrage fois Gepr ft nach Kippmoment 2 7 fach tested i...

Page 56: ...ProMinent Page 56 Appendix ProMinentGroup ir...

Page 57: ...14 HM 19 HM 23 Appendix 0 500 1000 1500 2000 2500 3000 3500 4000 4500 0 0 5 1 1 5 2 2 5 3 3 5 4 HM 9 HM 11 HM 14 HM 19 HM 23 HM 4000 P Performance diagram Makro 5 20 HM HM 4000 Performance diagram Mak...

Page 58: ...0 90 100 HMH 9 HMH 11 HMH 14 HMH 19 HMH 23 HMH 70 0 200 400 600 800 1000 1200 0 10 20 30 40 50 60 70 80 90 100 HMH 9 HMH 11 HMH 14 HMH 19 HMH 23 HMH 60 Performance diagram Makro 5 50 HMH Performance d...

Page 59: ...2500 0 10 20 30 40 50 60 70 80 90 100 HMH 9 HMH 11 HMH 14 HMH 19 HMH 23 0 500 1000 1500 2000 2500 0 2 4 6 8 10 12 HMH 9 HMH 11 HMH 14 HMH 19 HMH 23 HMH 85 HMH 85 P HMH 75 HMH 75 P Performance diagram...

Page 60: ...30 40 50 60 70 80 90 100 HMH 9 HMH 11 HMH 14 HMH 19 HMH 23 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 0 1 2 3 4 5 6 HMH 9 HMH 11 HMH 14 HMH 19 HMH 23 HMH 130 HMH 130 P HMH 100...

Page 61: ...170 180 190 200 0 10 20 30 40 50 60 70 80 90 100 HK 9 HK 11 HK 14 HK 19 HK 23 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 0 50 100 150 200 250 300 HK 9 HK 11 HK 14 HK 19...

Page 62: ...00 450 500 550 600 0 10 20 30 40 50 60 70 80 90 100 HK 9 HK 11 HK 14 HK 19 HK 23 0 50 100 150 200 250 300 350 400 450 500 550 600 0 10 20 30 40 50 60 70 80 90 HK 9 HK 11 HK 14 HK 19 HK 23 HMH 130 P Pe...

Page 63: ...00 800 900 1000 1100 1200 1300 0 10 20 30 40 50 60 70 80 90 100 HK 9 HK 11 HK 14 HK 19 HK 23 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 0 5 10 15 20 25 30 35 40 HK 9 HK 11 HK 14 HK 19 H...

Page 64: ...20 25 30 HK 9 HK 11 HK 14 HK 19 HK 23 0 500 1000 1500 2000 2500 3000 0 10 20 30 40 50 60 70 80 90 100 HK 9 HK 11 HK 14 HK 19 HK 23 0 500 1000 1500 2000 2500 0 2 4 6 8 10 12 HMH 9 HMH 11 HMH 14 HMH 19...

Page 65: ...4000 4500 5000 5500 6000 0 10 20 30 40 50 60 70 80 90 100 HK 9 HK 11 HK 14 HK 19 HK 23 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 0 1 2 3 4 5 6 7 HK 9 HK 11 HK 14 HK 19 HK 23 Perfor...

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