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ProMinent gamma/ X GMXa, Operating Instructions Manual, Page: 1 / 172

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ProMinent gamma/ X GMXa Operating Instructions Manual Download Page 1

Solenoid Metering Pump

gamma/ X, GMXa

Operating instructions

EN

Original Operating Instructions (2006/42/EC)

Part no. 984586

BA G 054 04/17 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Summary of Contents for gamma/ X GMXa

Page 1: ...ions 2006 42 EC Part no 984586 BA G 054 04 17 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors The latest version of the operating instructions are available on our homepage ...

Page 2: ... level 1 è Menu level 2 è Menu level Menu paths Software interface text Information This provides important information relating to the cor rect operation of the unit or is intended to make your work easier Safety Information Safety information is identified by pictograms see Safety Chapter Please state the identity code and serial number which you can find on the nameplate or in the menu under Se...

Page 3: ... 2 Installation of Metering Pumps With Bleed Valve 33 8 1 3 Installation of Metering Pumps With Self bleeding SEK Type 33 8 2 Basic installation notes 35 9 Installation electrical 36 9 1 Supply voltage connector mains voltage 37 9 2 Description of the Terminals 38 9 2 1 External control terminal 38 9 2 2 Level switch terminal 39 9 2 3 Dosing monitor terminal 39 9 2 4 Diaphragm rupture indicator te...

Page 4: ...86 15 1 Faults without a fault message 86 15 2 Faults with error message 87 15 2 1 Fault messages on the LCD screen 87 15 2 2 Warning messages on the LCD screen 88 15 2 3 All Other Faults 89 15 3 Log book 89 15 3 1 Fault messages in the log book 89 15 3 2 Warning messages in the log book 90 15 3 3 Event messages in the log book 90 15 3 4 Log book entry Detailed view 91 16 Decommissioning 92 17 Tec...

Page 5: ...149 21 Declaration of Conformity for Machinery 152 22 Approvals 153 23 Operating Set up Overview of the gamma X 154 24 Operating Menu of gamma X Entire Unit 156 25 Continuous Displays and Secondary Displays 161 26 Installation instructions Retrofitting Relays 163 27 Index 165 Table of contents 5 ...

Page 6: ...ed valve with valve spring for more high viscosity media 7 Self bleeding with groove SEK 9 Self bleeding with bypass SEK Hydraulic connector 0 Standard connection in line with technical data 5 Connector for 12 6 hose suction side standard 9 Connector for 10 4 hose discharge side only suction side standard Diaphragm rupture indicator 0 Without diaphragm rupture indicator 1 With diaphragm rupture in...

Page 7: ...put 24 VDC Accessories 0 without accessories 1 With foot and injection valve 2 m suction line 5 m metering line 4 Multifunctional valve and accessories Control version 0 Manual external contact with pulse control 3 Manual external contact with pulse control analogue 0 4 20mA 4 As 0 4 week process timer 5 As 3 4 week process timer C As 3 CANopen R As 3 PROFIBUS interface M12 Dosing monitor 0 Dynami...

Page 8: ...r simple adjustment with volume proportional metering tasks n Stroke rate adjustment in 1 stroke hour increments from 0 12 000 strokes h n Electronic stroke length adjustment continuous from 0 100 rec ommended 30 100 n Connector for 2 stage level switch n External control via 0 4 20 mA standard signal with adjustable assign ment of signal value to stroke rate n Optional 4 20 mA output for remote t...

Page 9: ...ting instructions n Observe the general limitations with regard to viscosity limits chem ical resistance and density see also ProMinent resistance list in the Product Catalogue or at www prominent com n All other uses or modifications are prohibited n The pump is not intended for the metering of gaseous media and solids n The pump is not intended for the metering of flammable media without impleme...

Page 10: ...de the pump housing If the pump housing has been damaged you must disconnect it from the mains immediately It may only be returned to service after an authorised repair WARNING Warning of hazardous feed chemical Should a dangerous feed chemical be used it may escape from the hydraulic components when working on the pump material failure or incorrect handling of the pump Take appropriate protective...

Page 11: ...ent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts CAUTION Warning of feed chemical spraying around The metering pump can generate a multiple of its rated pressure Hydraulic parts can rupture if a discharge line is blocked Correctly insta...

Page 12: ...should only remove the dosing head in accordance with the Repair chapter Only the ProMinent Service department is authorised to open the housing and the hood housing the control elements In an emergency either disconnect the mains plug press Start Stop or press the Emergency Stop switch installed on the customer s side or disconnect the pump from the mains power supply in line with the Emer gency ...

Page 13: ...perience as well as knowledge of pertinent stand ards and regulations The electrical technician should be specifically trained for the working environment in which he is employed and know the relevant standards and regulations An electrical technician must comply with the provisions of the applicable statutory directives on accident prevention Instructed person An instructed person is deemed to be...

Page 14: ...mepage CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well packaged state preferably in its original pack aging The packaged unit should also only be stored or transported in accordance with the stipulated storage conditions The packaged unit should be protected from mois ture and the...

Page 15: ... Liquid end with PV bleed valve B Liquid end with NP bleed valve C Self bleeding liquid end SEK 1 Discharge valve 2 Backplate 3 Dosing head 4 Bleed valve 5 Bypass hose sleeve 6 Diaphragm rupture indicator optional 7 Suction valve 8 Bleed valve self bleeding Self bleeding liquid ends SER Externally self bleeding liquid ends with groove SER look identical to liquid ends with bleed valve Overview of ...

Page 16: ...ator yellow 9 Operating indicator green 10 Diaphragm rupture indicator terminal 11 External control terminal 12 Dosing monitor terminal 13 Level switch terminal 14 Slot for relays and optional modules 5 2 1 Control elements Use this overview to familiarise yourself with the keys and the other control elements on the pump Control elements overview Overview of Equipment and Control Elements 16 ...

Page 17: ... 12000 2 5 CONTACT memory bar l h CAN open h h B0778 1 3 2 Fig 5 Construction of continuous display Pressure display identifier and fault dis plays on the LCD screen Overview of Equipment and Control Elements 17 ...

Page 18: ...re Part a shows that n The pump is in operation n Is in Contact operating mode with memory stroke memory n The average system pressure is 2 5 bar n A dosing monitor is connected n A CAN module is being used n A log entry has been made n A warning message for the dosing monitor is pending n The capacity of 12 0 l h has been set n The stroke rate is 12 000 strokes h Tab 1 Pressure display Display Me...

Page 19: ...ring è Discharge stroke è fast metering profile has been set Metering è Discharge stroke è sine mode metering profile has been set Metering è Discharge stroke è continuous metering profile has been set Metering è Discharge stroke è DFMa metering profile has been set Metering è Discharge stroke è normal metering profile has been set Metering è Discharge stroke è HV1 metering profile has been set Me...

Page 20: ... pump Start pump Start pump Menu key press Move to the menu Move back to a continuous display Priming key press Priming Priming Clickwheel press Start batch only in Batch operating mode Acknowledge errors Move to next menu option or a continuous display Confirm entry and save Clickwheel turn Switch between the continuous dis plays Change figure or change selection When priming the pump does not ru...

Page 21: ... the flow to be precisely matched to the requirements of the particular applica tion This ensures that the user can set the optimum discharge stroke for his application as required Pos Discharge stroke Application A optimum For maximum accuracy when metering and the very best results with internal pressure measurement and special functions B fast For as fast a discharge stroke as possible the dura...

Page 22: ...inaccurate metering with high viscosity feed chemicals namely the incomplete filling of the liquid end With gaseous feed chemicals the slow suction stroke prevents cavitation and conse quently increases dosing precision normal HV1 HV2 HV3 L t P_G_0075_SW Fig 8 Suction stroke metering profiles with stroke L and time t Normal Normal suction stroke HV1 Suction stroke for viscous feed chemical HV2 Suc...

Page 23: ...iming when a discharge line is connected and diverting any air pockets present via a bypass During operation they are also capable of conveying away gases which are produced independently of the operating pressure in the system It is also possible to meter precisely under atmospheric pressure due to the integral back pressure valve 6 5 Operating modes Operating modes are selected via the Operating...

Page 24: ... selected signal in order to transport gas bubbles out of the liquid end This permits a simple timer program to be set up without the need for an additional timer module The following functions are available as standard It monitors the flow after every single stroke if a dosing monitor is con nected and if Fast is set under Settings è Metering è Discharge stroke or DFMa for the DulcoFlow The numbe...

Page 25: ... in the dosing head and one relay free for other uses The current output I signal indicates the pump s actual calculated metering volume The relay can be retrofitted through the slot in the front of the pump The option also always includes a fault indicating relay or a pacing relay 6 8 LED Displays LED display Colour lit briefly goes out flashes Fault indicator red A fault message is pending undef...

Page 26: ...om Priming re 4 The commands from a field bus always have priority over Auxiliary capacity and or Auxiliary frequency and the capacity stroke rate specified by an operating mode listed under 6 re 5 The Auxiliary capacity and or Auxiliary frequency always has priority over the capacity stroke rate specified by an operating mode listed under 5 Functional Description 26 ...

Page 27: ... the valves of the liquid end are not vertical they cannot close correctly Ensure that the suction and discharge valves are upright with self bleeding liquid ends the bleed valve Several metering pumps can be arranged closely together as required 1 To remove the mounting plate press down the black flap below the front of the pump a little and press the mounting plate backwards 2 Assemble the mount...

Page 28: ...ed bolts and washers for fixing the assembly foot Bolt Type Size Washer DELTA PT bolt 50 WN5412 5452 A5 3 DIN 125 PT bolt 50 WN1441 1411 KA B Flat head bolt M5 DIN EN ISO 7045 A5 3 DIN 125 Allen bolt M5 DIN EN ISO 4762 A5 3 DIN 125 Assembly 28 ...

Page 29: ...emergency stop switch CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons Depressurise the system before commencing any work o...

Page 30: ...of all hydraulic components please refer to the product specific operating instructions and system documentation Never allow the metering pump to run against a closed shut off device Install a relief valve CAUTION Hazardous feed chemicals can escape Hazardous or extremely aggressive feed chemicals can leak out when using conventional bleeding procedures with metering pumps Install a bleed line wit...

Page 31: ...e nozzle 4 and widen if necessary Ensure that the O ring and flat seal 5 is properly fitted to the valve 6 Never re use used PTFE seals An installation sealed in this way is not watertight This type of seal is permanently distorted when subjected to pressure In order to enable it to be distinguished from the EPDM flat seal the FPM flat seal PV design has a dot 4 Place the hose 1 with the nozzle 4 ...

Page 32: ...ang see Fig 11 2 Insert the pipe 1 up to the stop in the valve 5 and then withdraw 1 2 mm 3 Tighten the union nut 2 1 pipe 2 Union nut 3 Rear clamp ring 4 Front clamp ring 5 Valve 1 2 1 3 4 5 6 P_G_0066_SW Fig 10 PP NP PV and TT designs Installing stainless steel pipe SS design 1 2 1 3 4 5 P_G_0067_SW Fig 11 SS design with pipe Installation hydraulic 32 ...

Page 33: ... return hose nozzle or to the liquid end bleed valve PVC hose soft 6x4 mm is recommended 2 Feed the free end of the return line back to the storage tank 3 Shorten the return line so that it is not immersed in the feed chem ical in the storage tank 8 1 3 Installation of Metering Pumps With Self bleeding SEK Type CAUTION All of the installation and safety notes for metering pumps without self bleedi...

Page 34: ...to the return hose nozzle or to the liquid end bleed valve PVC hose soft 6x4 mm is recommended 2 Feed the free end of the return line back to the storage tank 3 SEK only Insert the return line into the anti kink device on the bleed valve and screw it in place until the anti kink device engages The anti kink device prevents the return line from kinking avoiding the risk of self bleeding failure 4 S...

Page 35: ...ls can escape With hazardous feed chemicals Hazardous feed chem ical can leak out when using conventional bleeding pro cedures with metering pumps Install a bleed line with a return into the storage tank Shorten the return line so that it does not dip into the feed chemical in the storage tank P_MAZ_0001_SW 2 1 Fig 14 Standard installation 1 Main line 2 Storage tank Symbol Explanation Symbol Expla...

Page 36: ...pump in the emergency cut off man agement of the system and inform personnel of the isolating option WARNING Danger of electric shock Incompletely installed electrical options can allow mois ture into the inside of the housing Fit appropriate modules into the slot on the front of the pump or use the original blank cover to seal it in a leak tight manner WARNING Danger of electric shock A mains vol...

Page 37: ...ons Pause Auxil iary frequency or Operating modes Contact Batch Analogue Use a starting current limiter if it is impossible to avoid switching the pump on and off via a relay Install the pump in line with best working practice and in accordance with the operating instructions and applicable regulations 9 1 Supply voltage connector mains voltage WARNING Unexpected startup is possible As soon as the...

Page 38: ...ic Control version 2 and 3 1 Data Value Unit Input apparent ohmic resistance approx 120 Ω 1 The metering pump makes its first metering stroke at approx 0 4 mA 4 4 mA and reaches maximum frequency at approx 19 6 mA Pin Function 5 wire cable 2 wire cable 1 Pause brown bridged at pin 4 2 External contact white brown 3 mA input blue 4 Earth GND black white 5 Auxiliary capacity Auxiliary frequency grey...

Page 39: ...ime pin 1 and pin 4 must also be connected to each other The auxiliary capacity auxiliary frequency is factory preset to maximum capacity stroke rate 9 2 2 Level switch terminal There is a connecting option for a 2 stage level switch with pre warning and limit stop Electrical interface Data Value Unit Voltage with open contacts 5 V Input resistance 10 kΩ Control via n potential free contact load 0...

Page 40: ...ion min 10 mA max 20 mA sensor pres ence detection Sensor signal potential free contact load 0 5 mA at 5 V or Semiconductor switch residual voltage 0 3 V Pin Function 4 wire cable 1 Power supply 5 V brown 2 not assigned white 3 Sensor signal blue 4 Earth GND black 9 2 5 Relay 9 2 5 1 Relay functions Tab 4 gamma X GMXa Identity Code Description Type Maximum voltage Maximum current 0 no relay 1 Faul...

Page 41: ... can be ordered as an option refer to ordering information in the appendix It is used to emit a signal when there is a fault with the pump and for the Liquid level low 1st stage warning message and Liquid level low 2nd stage fault message The fault indicating relay can be retrofitted and is operational once attached to the relay board refer to Retrofitting Relays supplementary operating instructio...

Page 42: ...d is operational once attached to the relay board refer to Retrofitting Relays supplementary operating instructions Electrical interface for fault indicating relay output Data Value Unit Maximum contact load at 24 V and 50 60 Hz 2 A Minimum mechanical lifespan 20 000 000 switching operations for semiconductor switch pacing relay Data Value Unit Max residual voltage at Ioff max 1 µA 0 4 V Maximum c...

Page 43: ...alled by the cur rent output can be selected The current output plus relay can be retrofitted and operates once it is plugged into the board Electrical interface for current output Data Value Unit Open circuit voltage 8 V Current range 4 20 mA Ripple max 80 μA pp Ripple max 250 Ω for semiconductor switch relay Data Value Unit Max residual voltage at Ioff max 1 µA 0 4 V Maximum current 100 mA Maxim...

Page 44: ...ro operating mode Information Menu German English Language Language German Menu Information Path derived Language Language English German Save Menu Information Path operating instructions Language English German B0597 Fig 30 Setting up the language As an example of set up and path displays Tab 6 Legend Symbol Explanation Press Menu Turn the Clickwheel Press the Clickwheel 1 To access the Menu pres...

Page 45: ...a Changing from one figure to its initial figures b Changing the figure c Returning from the last figure to the complete figure to correct a wrong figure for example0 Changing a complete number Turn the Clickwheel ð The value of the figure highlighted is increased or lowered Changing figures 1 To adjust the value of a figure press Priming ð The first figure is highlighted see Figure above point a ...

Page 46: ...a continuous display shows different information which cannot be adjusted in the secondary display see overview Continuous displays and secondary displays in the appendix You can access secondary displays via any continuous display as follows 1 Press the Clickwheel for 3 seconds ð A frame appears around the secondary display 2 Providing there is a frame you will see a different secondary display e...

Page 47: ...mation 2 Settings 3 Timer 4 Service 5 Language 11 1 Information Menu Information è The Information provides information on your pump and certain parame ters and counters The number and type can depend on the pump set tings 11 2 Settings Menu Information è Settings è The Settings menu generally includes these setting menus 1 Operating mode 2 Automatic 3 Stroke length 4 Metering 5 Concentration 6 Ca...

Page 48: ...mode The maximum stroke rate can be set in Contact oper ating mode It should normally be set to 12 000 strokes hour You can also activate the Memory function extension memory identi fier When Memory is activated the pump adds up the remaining strokes which could not be processed up to the maximum capacity of the stroke memory of 4 200 000 000 strokes If this maximum capacity is exceeded the pump g...

Page 49: ...of 0 5 1 stroke is executed after 2 pulses With a factor of 0 1 1 stroke is executed after 10 pulses With a factor of 0 75 1 stroke is executed once after 2 pulses then 1 stroke is executed twice after 1 pulse and then again 1 stroke after 2 pulses etc Table of examples If a remainder is obtained when dividing by the factor then the unit adds the remainders together As soon as this sum reaches or ...

Page 50: ... not be processed up to the maximum capacity of the stroke memory of 4 200 000 000 strokes If this maximum capacity is exceeded the pump goes into fault mode CAUTION The pump maintains its stroke rate when changing over from Manual operating mode to Batch operating mode If you press STOP START or the Pause func tion is activated the Memory is cleared In operation the batch size can be changed more...

Page 51: ... B0088 Fig 32 Frequency current diagram for Linear curve Plot a diagram similar to the one above with values for I1 F1 and I2 F2 so that you can set the pump as desired The smallest processable difference between I1 and I2 is 4 mA ll I1 I2 ll 4 mA In the Error message menu item you can activate an error process for these types of processing Lower side band Using this type of processing you can con...

Page 52: ...stead of stroke length and stroke rate Other selection points then appear in the operating menu refer to the chapter Operating Menu for gamma X complete in the appendix for the selec tion points highlighted with a 1 In Automatic on metering mode the gamma X specifies the stroke length and the stroke rate according to the conditions determined in order to meter the set capacity Automatic on and Aut...

Page 53: ...e to the requirements of the particular application This ensures that the user can set the optimum discharge stroke for his application as required Pos Discharge stroke Application A optimum For maximum accuracy when metering and the very best results with internal pressure measurement and special functions B fast For as fast a discharge stroke as possible the duration of the discharge stroke is d...

Page 54: ... stroke è It is possible to selectively also slow the suction stroke with all these metering profiles for the discharge stroke see In this way it is possible to prevent the main cause of inaccurate metering with high viscosity feed chemicals namely the incomplete filling of the liquid end With gaseous feed chemicals the slow suction stroke prevents cavitation and conse quently increases dosing pre...

Page 55: ...e rate Strokes min Normal 200 HV1 160 HV2 120 HV3 80 11 2 4 3 Pressure stage Menu Information è Settings è Metering è Pressure stage è You can use the programmable Pressure stage function to reduce the nominal pressure of the pump thereby minimising the risk of lines rup turing The switch off pressure of the permanently active overpressure monitoring falls at the same time as the pressure stage se...

Page 56: ...g è Monitoring è 11 2 4 4 1 Air lock Menu Information è Settings è Metering è Monitoring è Air lock è Should a message and the Air lock symbol appear this may mean that there is gas in the liquid end if Warning or Error was set in the Air lock sub menu 11 2 4 4 2 Air sensitivity Menu Information è Settings è Metering è Monitoring è Air sensitivity è Using the Air sensitivity programmable function ...

Page 57: ...ntinuous display 1 Select the operating mode 2 Set the data for the feed chemical and dissolving medium in the Set up Concentration menu 3 Set the desired concentration in the Concentration continuous dis play The Concentration continuous display only appears if the pump is calibrated the Concentration menu was run through in the operating mode used and Concentration control was switched to active...

Page 58: ...e measurement unit for the liquid volume is set in the System è Volume unit menu CAUTION The precision of the concentration is strongly dependent on the precision of the metering pump calibration the precision of the inputs 1 Calibrate the metering pump if it is not yet calibrated see chapter Settings Calibration chapter 2 Check whether the metering pump is set to Automatic on metering mode 3 Sele...

Page 59: ... feed chemical is known see the feed chemical safety data sheet e g with 35 sulphuric acid 35 n the density of the feed chemical is known see the feed chemical safety data sheet e g with 35 sulphuric acid 1 26 kg l g cm3 n a contact water meter is hydraulically installed and connected to the external input of the metering pump n The measurement unit for the liquid volume is set in the System è Vol...

Page 60: ... then has a defined mass concentration in the storage tank when batching a solu tion do not forget to stir n the medium in the storage tank has the same mass density as water 1 kg l g cm3 n the mass concentration of the feed chemical is known see the feed chemical safety data sheet e g with 35 sulphuric acid 35 n the density of the feed chemical is known see the feed chemical safety data sheet e g...

Page 61: ...tion è Settings è Concentration è Concentration control è Max flow of main medium è The Concentration input in Analogue operating mode is intended for metering a substance into pipework containing a medium flowing at a vari able rate in such a way that it has a specific mass concentration in the flow CAUTION Danger of too high concentrations The metering pump can continue to meter if the flow fall...

Page 62: ...ickwheel It is then assigned to the current value of 20 mA 8 Set the mass Feed chemical concentration and press the Clickwheel 9 Set the mass Feed chemical density and press the Clickwheel ð The Concentration menu appears 10 Press Menu ð A continuous display appears 11 Press the Clickwheel to go to the Concentration continuous dis play ppm or 12 You can enter the desired mass concentration using t...

Page 63: ...tings è Calibration è Calibration factor menu and press the Clickwheel ð The Calibration factor menu item appears 2 Use the Clickwheel to enter the required Calibration factor ð The Calibration factor menu item appears for confirmation WARNING If the feed chemical is hazardous take appropriate safety precautions when performing the following cali bration instructions Observe the material safety da...

Page 64: ...op the pump ð The Calibration ended menu item appears It requests that the calibration volume is entered 5 Determine the required metering volume difference between initial volume remaining volume in the measuring cylinder 6 Use the Clickwheel to enter this volume in the Calibration ended menu items and close ð The pump switches to the Calibration result menu item the pump is calibrated 7 Press th...

Page 65: ...n the Pressure unit sub menu you can select another unit for the pres sure 11 2 7 5 Pressure adjustment Menu Information è Settings è System è Pressure adjustment è You can adjust the pressure value which the pump displays in the Pressure adjustment sub menu if it is to deviate from the pressure in the discharge line There is no Pressure adjustment sub menu with pumps with SER or SEK dosing heads ...

Page 66: ...the supply voltage was switched off 11 2 8 Inputs outputs Menu Information è Settings è Inputs Outputs è The Inputs Output menu splits into the following sub menus 1 Auxiliary capacity Auxiliary frequency 2 Relay1 Optional 3 Relay2 Optional 4 mA output optional 6 Flow monitor only if connected 5 Diaphragm rupture only if connected 7 Pause input Option 8 Level warning 9 Level error 11 2 8 1 Auxilia...

Page 67: ...g The relay switches in the event of a warning message yellow LED Warning error The relay switches in the event of a warning message yellow LED or a fault message red LED Pump active The relay switches as soon as the pump is in standby and not in a state like Pause Metering Batch The relay changes its state as soon as a batch has been processed Stroke rate The relay switches at every stroke Option...

Page 68: ...s been electrically installed The symbol for flow control appears A metering monitor such as a Flow Control also DulcoFlow can reg ister the individual pressure impacts of the pump and report them back to the pump The pump switches to fault mode if this feedback is missing in a sequence as set under Error tolerance It is possible to switch the function on and off under Activation It is possible to...

Page 69: ... The Bleeding function is used for controlled bleeding of the liquid end The software solution is always in the pump control The pump presses the gas bubbles out of the liquid end at a high stroke rate during bleeding If the pump has Automatic bleed via the relay identity code option retro fittable the pump can be bled via a bleed relay There are 2 hardware options for automatically bleeding the d...

Page 70: ...s the normal metering operation the Stop Pause symbol appears on the LCD screen 2 Only with bleed relay After 1 s the pump control opens the bleed valve on the liquid end via the bleed relay and the solenoid valve 3 1 s later the pump starts to run at a high stroke rate like during pri ming the Air lock symbol appears on the LCD screen instead of the Stop Pause symbol 4 The pump operates in this w...

Page 71: ...ver to Summer time You can also input when the pump is to change to and from Summer time Check under Location whether the pump is also set to its own hemisphere of the world 11 2 12 Date Menu Information è Settings è Date è You can set the date in the Date menu 11 3 Timer Menu Information è Timer è The process timer can do the following to the pump at a predefined time n start n stop n work at a d...

Page 72: ...the command 5 Create the next command if necessary 11 3 2 1 Administration functions for commands The following administration functions are available to manage the com mands program lines n New n Display only if commands entered n Change only if commands entered n Clear only if commands entered Use New to create a new command 11 3 2 2 Init Initial Conditions Use Init to specify initial conditions...

Page 73: ...value You can select an action and also a value Action Value Manual Litre h 1 Strokes h 2 Stroke length 2 Stop Frequency Litre h 1 Strokes h 2 Relay 1 open closed Relay 2 open closed 1 only available in Automatic operating mode see Chapter Settings Automatic 2 only available if metering is done the traditional conventional way 11 3 2 5 Checking the Finished Command The pump displays the finished c...

Page 74: ...rkdays 1 Mo Fr 09 30 Manual 12 000 l h Meter with 12 000 l h 04 workdays 1 Mo Fr 09 40 Stop Stop 05 workdays 1 Mo Fr 10 30 Manual 12 000 l h Meter with 12 000 l h 06 workdays 1 Mo Fr 10 40 Stop Stop Explanation At a capacity of 12 l h the pump has to work for 10 minutes to meter 2 litres Example of Weekday metering 11 4 Service Menu Information è Service è 11 4 1 Access protect Menu Information è ...

Page 75: ...Both locks use the same Password 11 4 2 Password Menu Information è Service è Password è You can enter a password of your choice in the Change password menu 11 4 3 Clear counter Menu Information è Service è Clear counter è You can reset the counter to 0 in the Clear counter menu n Stroke counter total number of strokes n Volume counter total litres n Contact memory n All To clear exit the menu by ...

Page 76: ...perating time total number of strokes 4 Switching on duration stroke rate since switching on 5 Room temperature status information on the error for developers 11 4 5 Replace diaphragm Menu Information è Service è Diaphragm replacement è You can move the slide rod into the replacement position here with To replacement position to enable the diaphragm to be replaced more easily 11 4 6 Display Menu I...

Page 77: ...it part number XXXXXXX Menu Information è Service è Spare parts kit part number XXXXXXX è You can read off the part number order number of the correct spare parts kit here 11 5 Language Menu Information è Language è In the Language menu you can select the desired operating language Set Up Menu 77 ...

Page 78: ...STOP START again Press Priming Turn the Clickwheel to extend of shorten the priming time during priming In Batch operating mode Press the Clickwheel in the Push contin uous display Press the Clickwheel to acknowledge error messages that require acknowledgement In a continuous display Another continuous display will appear each time the Clickwheel engages when turned The number depends on the con f...

Page 79: ...START START 1 Setting mode Continuous display Stop start pump Priming Start batch only in Batch operating mode Acknowledging errors Check adjustable values 2 Changing directly changeable variables B0598 Fig 37 Control options using keys and locking options Press Clickwheel Turn Clickwheel Lock menu Lock all Set Up Overview of the gamma X Operation 79 ...

Page 80: ...ead to prob lems when pumping Use only original spare parts Use the correct spare parts kits In the event of doubt refer to the exploded views and ordering information in the appendix Interval Maintenance work Personnel Quarterly n Check the metering diaphragm for damage refer to Repair n Check that the hydraulic lines are fixed firmly to the liquid end n Check that the suction valve and discharge...

Page 81: ...he bleed valve is tight n Check the discharge and bypass line for kinks n Check that the bleed valve is operating correctly Under normal loading approx 30 of continuous operation Under heavy loading e g continuous operation Shorter intervals Data Value Unit Tightening torque for screws 4 5 5 0 Nm Liquid ends with bleed valve Tightening torque Maintenance 81 ...

Page 82: ...during repair work Protect yourself against the feed chemical in case it is hazardous Read the safety data sheet on the feed chemical CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure ...

Page 83: ... with a suitable medium flush the liquid end thoroughly when using hazardous feed chemicals 2 Set up Service è Diaphragm replacement è To replacement position ð The pump moves the diaphragm away from the backplate Now leave the pump connected to the mains power supply so that this state is maintained 3 Unscrew the hydraulic connectors on the discharge and suction side 4 With types with coarse fine...

Page 84: ...diately into the correct position on the pump housing 6 Do not twist the backplate on the pump housing to prevent the safety diaphragm 5 becoming warped 15 Place the diaphragm 3 into the backplate 4 CAUTION Do not over tighten the diaphragm 3 in the following step Ensure that the backplate 4 remains in its position so that the safety diaphragm does not become warped 16 Hold the backplate 4 firmly ...

Page 85: ...itable liquid if pos sible using water polysulphone material 4 Test the connected diaphragm rupture indicator fully immerse the tapered section at the front in water ð The continuous display indicates a diaphragm rupture 5 Thoroughly dry the diaphragm rupture indicator ð The continuous display no longer indicates a diaphragm rup ture 6 Screw the clean and dry diaphragm rupture indicator into the h...

Page 86: ...o burn when combined with oxygen During filling and draining of the liquid end an expert must ensure that feed chemical does not come into contact with oxygen 15 1 Faults without a fault message Fault description Cause Remedy Personnel Pump does not prime in spite of full stroke motion and bleeding Minor crystalline deposits on the ball seat due to the valves drying out Take the suction hose out o...

Page 87: ...d Liquid level low 2nd stage Top up the storage tank Technical personnel No 4 The following appear the iden tifier and the message Diaphragm rupture The diaphragm is broken Replace the diaphragm and clean the diaphragm rupture indi cator refer to the Repair chapter Technical personnel No 5 The following appear the iden tifier and the message Defective stroke metering The dosing monitor reported mo...

Page 88: ... cause cable control room Technical personnel 15 2 2 Warning messages on the LCD screen In the event of a warning n the yellow LED display lights up n an identifier and a message appear on the LCD screen Fault description Cause Remedy Personnel No 0 The following appear Level and the identifier The fluid level in the storage tank has reached Liquid level low 1st stage Top up the storage tank Instr...

Page 89: ...s risen above 20 mA 2 The pump is in Analogue operating mode a fault behaviour has been programmed in the Analogue menu and the control current has fallen below 4 mA 3 The fluid level in the storage tank has reached Liquid level low 2nd stage 4 The diaphragm is broken 5 The dosing monitor reports more defective strokes than is set in the Inputs Outputs menu X 6 Fault on the sensor for the stroke l...

Page 90: ...broken 2 The dosing monitor reports more defective strokes than is set in the Inputs Outputs menu 3 The metering volume cannot be metered 4 Fault with the stroke parameters 5 The fan is faulty or not connected 6 Fault on the magnet 7 Gas bubbles in the liquid end leaks gaseous medium cavitation 8 Back pressure too high in the liquid end 9 The set capacity cannot be achieved 10 Back pressure too lo...

Page 91: ...5 The magnet was identified 15 3 4 Log book entry Detailed view Press the Clickwheel to obtain more information about a log book entry Tab 21 Information on the detailed view Line Information 1 Date time 2 Type of entry fault warning 3 Total operating time total number of strokes 4 Switching on duration stroke rate since switching on 5 Room temperature status information on the error for developer...

Page 92: ...the material safety data sheet for the feed chemical Drain and flush the liquid end before working on the pump WARNING Fire hazard with flammable media Only with flammable media They can be ignited by oxygen The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end A specialist may need to take appropriate actions using inert gas CAUTION Warning of feed chemical sp...

Page 93: ... when opened Do not dismantle the pump to dispose of it CAUTION Risk to the environment from the battery There is a battery in the pump which can have a toxic effect on the environment Separate the battery from the remaining parts Note the pertinent regulations currently applicable in your country CAUTION Environmental hazard due to electronic waste There are electronic components in the pump whic...

Page 94: ...0 3 0 1 0245 2 45 0 3 70 12x9 2 0 2 0 0 8 gamma X Metering pumps with self bleeding dosing head SER3 1602 10 0 9 0 08 6x4 1 8 1 2 0 5 1604 10 1 55 0 13 6x4 1 8 1 2 0 5 0708 7 5 7 0 48 8x5 1 8 1 0 0 5 0414 4 12 0 1 00 8x5 1 8 1 4 0 5 0220 2 17 4 1 45 12x9 1 8 1 7 0 5 1009 10 6 0 0 50 8x5 1 8 1 0 0 5 0715 7 12 9 1 08 8x5 1 8 1 4 0 5 0424 4 19 2 1 60 12x9 1 8 1 7 0 5 gamma X Metering pumps with self ...

Page 95: ...dth With stainless steel design 12 mm connector width All data calculated with water at 20 C 17 2 Accuracy 17 2 1 Standard Liquid End Data Value Unit Capacity range of the series 5 10 Reproducibility 2 at max stroke length and max operating pressure for all material versions at constant conditions and min 30 stroke length 17 2 2 Self Bleeding Liquid End As the self bleeding liquid end is used with...

Page 96: ...henylene ether PPE with fibreglass 17 5 Electrical data Parameter M70 M85 Nominal power approx 25 W 30 W Current I eff 0 25 0 10 A 0 30 0 12 A Switch on peak current for 3 5 ms 20 A 20 A Fuse 2 5 AT 2 5 AT with relay closed The nominal power rises by 1 W Fuses must have VDE UL and CSA certification e g type 19195 manu factured by Wickmann in compliance with IEC Publ 127 2 3 17 6 Temperatures Data ...

Page 97: ...e the gamma L product range compatibility is guaranteed with the following components n Control cable Beta 5 wire for External function n Control cable gamma Vario 2 4 and 5 wire for the External func tion n Level switch 2 stage gamma Beta delta n Dosing line cross sections for gamma Beta n Standard connector kit for gamma Beta n Wall brackets for gamma Beta n Dosing tanks and fixing plates n Dist...

Page 98: ...e dosing head n Dosing monitor 17 10 Shipping weight Material Types 2002 1602 1604 0708 0414 0220 2504 1009 0715 0424 0245 PP NP PV TT 3 6 3 7 4 9 5 2 SS 4 1 5 0 5 5 7 0 17 11 Sound pressure level Sound pressure level LpA 70 dB according to EN ISO 20361 at maximum stroke length maximum stroke rate maximum back pressure water Shipping weight of gamma X types in kg Sound pressure level Technical dat...

Page 99: ...18 Exploded Drawings and Ordering Information 18 1 Exploded drawings 1 5 1 8 6 P_G_0032_SW Fig 40 Liquid end gamma X 1602 1604 PP_2 Exploded Drawings and Ordering Information 99 ...

Page 100: ...2 PPT2 Liquid end 1050931 1050900 1050942 Spare parts kit 1001646 1001654 1023109 Diaphragm 1000246 1000246 1000246 PPE2 PPB2 PPT2 Liquid end 1050932 1050901 1050943 Spare parts kit 1039989 1039987 1035332 Diaphragm 1034612 1034612 1034612 Liquid end gamma X 1602 PP_2 Liquid end gamma X 1604 PP_2 Exploded Drawings and Ordering Information 100 ...

Page 101: ...b 23 Spare parts for liquid end gamma X 0708 1009 0220 0424 PP_2 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 PP_2 Exploded Drawings and Ordering Information 101 ...

Page 102: ...050903 1050945 Spare parts kit 1001649 1001657 1023112 Diaphragm 1000249 1000249 1000249 PPE2 PPB2 PPT2 Liquid end 1050935 1050924 1050946 Spare parts kit 1051096 1051085 1051129 Diaphragm 1045456 1045456 1045456 Liquid end gamma X 0708 1009 PP_2 Liquid end gamma X 0414 0715 PP_2 Liquid end gamma X 0220 0424 PP_2 Exploded Drawings and Ordering Information 102 ...

Page 103: ..._SW Fig 42 Tab 24 Spare parts kit for liquid end gamma X 0245 PP_0 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 PP_0 Exploded Drawings and Ordering Information 103 ...

Page 104: ...6 1050925 1050947 Spare parts kit 1051097 1051086 1051130 Diaphragm 1045443 1045443 1045443 1 5 1 8 6 P_G_0035_SW Fig 43 Liquid end gamma X 0245 Liquid end gamma X 1602 2504 NP_0 and NP_2 Exploded Drawings and Ordering Information 104 ...

Page 105: ...e _0 1051084 1051072 1051088 Spare parts kit 1001715 1001723 1023109 Diaphragm 1000246 1000246 1000246 NPE_ NPB_ NPT_ Liquid end with bleed valve _2 1051175 1051163 1051179 Liquid end without bleed valve _0 1051176 1051174 1051180 Spare parts kit 1039988 1039986 1035332 Diaphragm 1034612 1034612 1034612 NPE_ NPB_ NPT_ Liquid end with bleed valve _2 1050966 1050949 1050983 Liquid end without bleed ...

Page 106: ...e parts for liquid end gamma X 0708 1009 0220 0424 NP_0 and NP_2 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 NP_0 and NP_2 Exploded Drawings and Ordering Information 106 ...

Page 107: ...85 Liquid end without bleed valve _0 1050974 1050957 1050991 Spare parts kit 1001718 1001726 1023112 Diaphragm 1000249 1000249 1000249 NPE_ NPB_ NPT_ Liquid end with bleed valve _2 1050969 1050952 1050986 Liquid end without bleed valve _0 1050975 1050958 1050992 Spare parts kit 1051118 1051107 1051129 Diaphragm 1045456 1045456 1045456 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liqui...

Page 108: ... 45 Tab 27 Spare parts for liquid end gamma X 0245 NPT0 and NPT2 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 NP_0 and NP_2 Exploded Drawings and Ordering Information 108 ...

Page 109: ...d valve _2 1050970 1050953 1050987 Liquid end without bleed valve _0 1050976 1050959 1050993 Spare parts kit 1051119 1051108 1051130 Diaphragm 1045443 1045443 1045443 Liquid end gamma X 0245 Exploded Drawings and Ordering Information 109 ...

Page 110: ... Fig 46 Tab 28 Spare parts for liquid end gamma X 1602 1604 PVT2 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 1602 1604 PVT2 Exploded Drawings and Ordering Information 110 ...

Page 111: ...end 1050994 Spare parts kit 1023109 Diaphragm 1000246 PVT2 Liquid end 1050995 Spare parts kit 1035332 Diaphragm 1034612 Liquid end gamma X 1602 Liquid end gamma X 1604 Exploded Drawings and Ordering Information 111 ...

Page 112: ...29 Spare parts kit for liquid end gamma X 0708 1009 0220 0424 PVT2 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 PVT2 Exploded Drawings and Ordering Information 112 ...

Page 113: ... PVT2 Liquid end 1050997 Spare parts kit 1023112 Diaphragm 1000249 PVT2 Liquid end 1050998 Spare parts kit 1051129 Diaphragm 1045456 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liquid end gamma X 0220 0424 Exploded Drawings and Ordering Information 113 ...

Page 114: ..._SW Fig 48 Tab 30 Spare parts kit for liquid end gamma X 0245 PVT0 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 PVT0 Exploded Drawings and Ordering Information 114 ...

Page 115: ...Liquid end 1050999 Spare parts kit 1051130 Diaphragm 1045443 1 1 6 P_G_0049_SW P_G_0049_SW Fig 49 Liquid end gamma X 0245 Liquid end gamma X 1604 0220 0424 PV_4 Exploded Drawings and Ordering Information 115 ...

Page 116: ...2 Diaphragm 1034612 PV_4 Liquid end 1051001 Spare parts kit 1019067 Diaphragm 1000248 PV_4 Liquid end 1051002 Spare parts kit 1019069 Diaphragm 1000249 PV_4 Liquid end 1051003 Spare parts kit 1051134 Diaphragm 1045456 Liquid end gamma X 1604 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liquid end gamma X 0220 0424 Exploded Drawings and Ordering Information 116 ...

Page 117: ... Fig 50 Tab 32 Spare parts for liquid end gamma X 1602 1604 TTT0 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 1602 1604 TTT0 Exploded Drawings and Ordering Information 117 ...

Page 118: ...end 1051016 Spare parts kit 1001739 Diaphragm 1000246 TTT0 Liquid end 1051017 Spare parts kit 1035331 Diaphragm 1034612 Liquid end gamma X 1602 Liquid end gamma X 1604 Exploded Drawings and Ordering Information 118 ...

Page 119: ...ig 51 Tab 33 Liquid end gamma X 0708 1009 0220 0424 TTT0 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 TTT0 Exploded Drawings and Ordering Information 119 ...

Page 120: ... TTT0 Liquid end 1051019 Spare parts kit 1001742 Diaphragm 1000249 TTT0 Liquid end 1051020 Spare parts kit 1051151 Diaphragm 1045456 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liquid end gamma X 0220 0424 Exploded Drawings and Ordering Information 120 ...

Page 121: ..._SW Fig 52 Tab 34 Spare parts kit for liquid end gamma X 0245 TTT0 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 TTT0 Exploded Drawings and Ordering Information 121 ...

Page 122: ...TTT0 Liquid end 1051021 Spare parts kit 1051152 Diaphragm 1045443 1 8 6 5 1 P_G_0044_SW Fig 53 Liquid end gamma X 0245 Liquid end gamma X 1602 2504 SST0 Exploded Drawings and Ordering Information 122 ...

Page 123: ...kit 5 Discharge valve 6 Diaphragm 8 Suction valve SST0 Liquid end 1051004 Spare parts kit 1001731 Diaphragm 1000246 SST0 Liquid end 1051005 Spare parts kit 1035331 Diaphragm 1034612 Liquid end gamma X 1602 2002 Liquid end gamma X 1604 2504 Exploded Drawings and Ordering Information 123 ...

Page 124: ...36 Spare parts kit for liquid end gamma X 0708 1009 0220 0424 SST0 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 SST0 Exploded Drawings and Ordering Information 124 ...

Page 125: ... SST0 Liquid end 1051007 Spare parts kit 1001734 Diaphragm 1000249 SST0 Liquid end 1051008 Spare parts kit 1051139 Diaphragm 1045456 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liquid end gamma X 0220 0424 Exploded Drawings and Ordering Information 125 ...

Page 126: ..._SW Fig 55 Tab 37 Spare parts kit for liquid end gamma X 0245 SST0 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 SST0 Exploded Drawings and Ordering Information 126 ...

Page 127: ... 1051009 Spare parts kit 1051140 Diaphragm 1045443 1 5 1 8 6 P_G_0035_SW Fig 56 Liquid end gamma X 0245 Liquid end gamma X 1602 2504 SER self bleeding without bypass NPT7 Exploded Drawings and Ordering Information 127 ...

Page 128: ...arge valve 6 Diaphragm 8 Suction valve NPT7 Liquid end SER self bleeding without bypass 1051092 Spare parts kit 1047830 Diaphragm 1000246 NPT7 Liquid end SER self bleeding without bypass 1051093 Spare parts kit 1047858 Diaphragm 1034612 Liquid end gamma X 1602 Liquid end gamma X 1604 Exploded Drawings and Ordering Information 128 ...

Page 129: ...1 5 1 8 6 P_G_0036_SW Fig 57 Liquid end gamma X 0708 1009 0220 0424 SER self bleeding without bypass NPT7 Exploded Drawings and Ordering Information 129 ...

Page 130: ...bleeding without bypass 1051094 Spare parts kit 1047832 Diaphragm 1000248 NPT7 Liquid end SER self bleeding without bypass 1051095 Spare parts kit 1047833 Diaphragm 1000249 NPT7 Liquid end SER self bleeding without bypass 1051098 Spare parts kit 1047837 Diaphragm 1045456 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liquid end gamma X 0220 0424 Exploded Drawings and Ordering Informatio...

Page 131: ...quid end gamma X 1602 1604 SER self bleeding without bypass PVT7 Pos Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 1602 1604 SER self bleeding without bypass PVT7 Exploded Drawings and Ordering Information 131 ...

Page 132: ...ass 1051099 Spare parts kit 1047830 Diaphragm 1000246 PVT7 Liquid end SER self bleeding without bypass 1051100 Spare parts kit 1047858 Diaphragm 1034612 Liquid end gamma X 1602 Liquid end gamma X 1604 Exploded Drawings and Ordering Information 132 ...

Page 133: ...1 8 6 1 5 P_G_0039_SW Fig 59 Liquid end gamma X 0708 1009 0220 0424 SER self bleeding without bypass PVT7 Exploded Drawings and Ordering Information 133 ...

Page 134: ...bleeding without bypass 1051101 Spare parts kit 1047832 Diaphragm 1000248 PVT7 Liquid end SER self bleeding without bypass 1051103 Spare parts kit 1047833 Diaphragm 1000249 PVT7 Liquid end SER self bleeding without bypass 1051104 Spare parts kit 1047837 Diaphragm 1045456 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liquid end gamma X 0220 0424 Exploded Drawings and Ordering Informatio...

Page 135: ...8 10 9 6 P_G_0047_SW Fig 60 Pos Part 1 9 10 Connector kit 4 Bleed valve 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 1602 1604 PP_9 and NP_9 Exploded Drawings and Ordering Information 135 ...

Page 136: ...50961 Spare parts kits for type Material version Order No 1602 with spring PPE 1001757 1604 with spring PPE 1035335 1602 with spring PPB 1001763 1604 with spring PPB 1035336 1602 with spring NPE 1001661 1604 with spring NPE 1035333 1602 with spring NPB 1001667 1604 with spring NPB 1035334 Diaphragm for type Order No 1602 1000246 1604 1034612 Exploded Drawings and Ordering Information 136 ...

Page 137: ...9 6 P_G_0048_SW Fig 61 Pos Part 1 9 10 Connector kit 4 Bleed valve 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1008 0220 0420 PP_9 and NP_9 Exploded Drawings and Ordering Information 137 ...

Page 138: ... 0414 0715 1050963 0220 0424 1050964 Spare parts kits for type Material version Order No 0708 1008 PPE 1001759 0413 0713 PPE 1001760 0220 0420 PPE 1051102 0708 1008 PPB 1001765 0413 0713 PPB 1001766 0220 0420 PPB 1051091 0708 1008 NPE 1001663 0413 0713 NPE 1001664 0220 0420 NPE 1051124 0708 1008 NPB 1001669 0413 0713 NPB 1001670 0220 0420 NPB 1051113 Diaphragm for type Order No 0708 1000248 0413 1...

Page 139: ...valve 4 p 24 V PVF 1061480 Retrofit kit for bleed valve 3 p 230 V PVF 1061481 Further information on spare parts accessories and options can be found in n the exploded drawings n the identity code n under www prominent com n the ProMinent product catalogue Retrofit kits Further sources of information Exploded Drawings and Ordering Information 139 ...

Page 140: ...wings Compare the dimensions on the dimensional drawing with those of the pump and mounting foot All dimensions are in mm P_G_0065_SW 40082099 Fig 62 Dimensional drawing of gamma X mounting foot Dimensional Drawings 140 ...

Page 141: ...0424 0245 ØA 70 70 90 90 90 90 90 90 110 B 71 71 74 74 76 74 74 76 76 C with bleed valve 106 106 108 107 110 108 107 110 C without bleed valve 93 D 32 32 24 24 24 24 24 24 14 E 198 198 202 202 202 202 202 202 209 Dimensional drawing gamma X material versions PP_2 Dimensional Drawings 141 ...

Page 142: ...0 70 90 90 90 90 90 90 110 B 77 77 74 76 76 74 76 76 76 C with bleed valve 105 105 102 104 104 102 104 104 105 C without bleed valve 92 92 91 91 91 91 91 91 91 D 33 33 23 23 23 23 23 23 14 E 191 191 200 200 200 200 200 200 210 Dimensional drawing gamma X material versions NP_2 Dimensional Drawings 142 ...

Page 143: ...0715 0424 0245 ØA 70 70 90 90 90 90 90 90 110 B 71 71 75 73 79 75 73 79 76 C with bleed valve 84 84 92 90 90 92 90 90 C without bleed valve 93 D 36 36 25 25 25 25 25 25 14 E 196 196 203 203 203 203 203 203 209 Dimensional drawing gamma X material version PVT2 Dimensional Drawings 143 ...

Page 144: ...amma X M85 1604 0708 0414 0220 1009 0715 0424 ØA 70 80 80 85 80 80 85 B 76 78 78 79 78 78 79 C 94 96 96 97 96 96 97 D 38 33 33 30 33 33 30 E 185 190 190 193 190 190 193 Dimensional drawing gamma X material version PVT4 Dimensional Drawings 144 ...

Page 145: ...04 0708 0414 0220 1009 0715 0424 0245 ØA 70 70 85 85 85 85 85 85 100 B 72 72 79 77 77 79 77 77 78 C 86 86 96 96 96 96 96 96 97 D 35 35 3 3 3 3 3 3 5 E 188 188 220 220 202 220 220 202 227 Dimensional drawing gamma X material version TTT0 Dimensional Drawings 145 ...

Page 146: ...0708 0414 0220 1009 0715 0424 0245 ØA 70 70 85 85 85 85 85 85 100 B 72 72 79 77 77 79 77 77 78 C 84 84 94 94 94 94 94 94 95 D 42 42 11 11 11 11 11 11 4 E 180 180 211 211 211 211 211 211 219 Dimensional drawing gamma X material version SST0 Dimensional Drawings 146 ...

Page 147: ...1602 1604 0708 0414 0220 1009 0715 0424 ØA 70 70 90 90 90 90 90 90 B 77 77 74 76 76 74 76 76 C 92 92 89 91 91 89 91 91 D 33 33 24 24 24 24 24 24 E 189 189 199 199 199 199 199 199 Dimensional drawing gamma X material version PPB9 Dimensional Drawings 147 ...

Page 148: ...1602 1604 0708 0414 0220 1009 0715 0424 ØA 70 70 90 90 90 90 90 90 B 77 77 76 76 76 76 76 76 C 92 92 91 91 91 91 91 91 D 33 33 24 24 24 24 24 24 E 189 189 199 199 199 199 199 199 Dimensional drawing gamma X material version NPB9 Dimensional Drawings 148 ...

Page 149: ... 1 min C l h f s GMXa 0708 C l h f s GMXa 0414 C l h f s GMXa 1602 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 60 1 min 40 1 min 20 1 min 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 60 1 min 40 1 min 20 1 min 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 0 10 20 30 40 50 60 70 80 90 100 90 80 70 100 50 40 30 20 10 60 C l h f s GMXa 1604 200 1 min 180 1 min 160...

Page 150: ...in 60 1 min 40 1 min 20 1 min 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 60 1 min 40 1 min 20 1 min 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 60 1 min 40 1 min 20 1 min 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 0 10 20 30 40 50 60 70 80 90 100 90 80 70 100 50 40 30 20 10 60 C l h f s GMXa 2504 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min ...

Page 151: ...in 60 1 min 40 1 min 20 1 min 0 5 10 15 20 25 0 10 20 30 40 50 60 70 80 90 100 90 80 70 100 50 40 30 20 10 60 C l h f s GMXa 0424 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 60 1 min 40 1 min 20 1 min Fig 73 Capacity C at maximum back pressure depending on the stroke length s for different stroke rates f Diagrams for Setting the Capacity 151 ...

Page 152: ...te this dec laration Tab 46 Extract from the Declaration of Conformity Designation of the product Metering pump gamma X product range Product type GMXa _ _ _ _ _ _ _ _ _ _ _ _ U _ _ _ Y _ 0 Y 0 3 4 5 Serial number see nameplate on the device Relevant EC direc tives Machinery Directive 2006 42 EC Compliance with the protection targets of the Low Voltage Directive according to Appendix I No 1 5 1 of...

Page 153: ...22 Approvals The pump has the following approvals apart from CE approval Certification Certificate no EAC TC N RU D DE IA58 B 03108 C MET US NSF61 Other approvals Approvals 153 ...

Page 154: ... Start batch only in Batch operating mode Acknowledge errors Check adjustable variables 2 Change directly adjustable variables Settings Operating mode Automatic Stroke length Metering Calibration System Inputs outputs Bleed valve Priming time Time Date B0606 Concentration Timer Operating Set up Overview of the gamma X 154 ...

Page 155: ...Service Language B0606 Operating Set up Overview of the gamma X 155 ...

Page 156: ...olume Total number of strokes Total metering volume Current stroke volume BT name BT device address Settings Operating mode Manual Contact Memory On Off Metering volume 1 Factor 2 Batch Memory On Off Metering volume 1 Factor 2 Analogue operating mode 0 20 mA 4 20 mA Linear curve Lower side band Upper side band Curve point 1 I1 F1 Error mess I min Error mess I max Automatic On Off Stroke length 2 1...

Page 157: ...itation Inactive Warning Concentration Concentration con trol active inactive Flow of main medium for Manual Concentration of feed chemical Contact gap for Contact Concentration of feed chemical Volume of main medium for Batch Concentration of feed chemical Max flow of main medium for Ana logue Concentration of feed chemical Calibration Calibration factor Calibration factor Calibration Start calib...

Page 158: ...Pump active Cycle quantity Stroke rate Metering Batch Relay1 polarity energizing NO releasing NC Relay cycle quan tity 01 000 l Relay 2 Relay type Inactive Fault Warning Warning error Pump active Metering volume Stroke rate Metering Batch Bleeding External Polarity energizing NO releasing NC Analogue output 0 20 mA 4 20 mA Strokes hour Litre hour at 20 mA Flow control Flow Control Tolerance stroke...

Page 159: ...ime Air lock Bleed metering time both Bleed cycle Bleed metering time Priming time 0 60 s Set time Time Setting hh mm ss Auto summer time Yes No Summer time begins in February March April Sunday the 1st 2nd 3rd 4th 5th Summer time ends in August September October November Sunday the 1st 2nd 3rd 4th 5th Town Northern Hemi sphere Southern Hemi sphere Date dd mm yyyy Timer Activation Active Inactive ...

Page 160: ...book Log book entries Filter None Warn error only Error only Warnings only Events only Replace diaphragm Back To change position Display Brightness Contrast Factory setting Password Yes No Diaphragm part number XXXXXXX Spare parts kit part number XXXXXXX Language English German Frenchç Spanishñ 1 with Automatic on see Chap Set Up Settings Automatic 2 with Automatic off with conventional operating ...

Page 161: ...operating mode Stroke rate h Stroke rate min Stroke length Capacity Trigger batch Factor Contact volume Batch dosing time Time 12 000 h 200 min 50 0 12 00 l h 16 12 21 16 12 21 5 1 250 L 12000 h 200 min 50 0 only with Automatic off only with Automatic on 16 12 21 5 1 250 L PUSH 90 S 12 000 h 200 min 50 0 12 000 h 200 min 50 0 12 00 l h 16 12 21 03 5 03 5 03 5 03 5 Concentration Continuous Displays...

Page 162: ... 2 L 16 12 21 2015 03 27 16 12 21 2015 03 27 16 12 21 2015 03 27 16 12 21 2015 03 27 slow slow slow Auxiliary display Stroke rate Capacity Factor Stroke length Signal current at the input Dosing mode Pressure display Time Total number of strokes Remaining litres Date Remaining strokes 1 only with Storage tank function extension 2 only with current output Continuous Displays and Secondary Displays ...

Page 163: ...sily Personnel n Electrician Prerequisite The pump is electrically disconnected 1 Remove the cover of the slot 2 Hold the relay board by the edge of the relay cover 3 Carefully insert the relay board into the slot for the relay the opening in the board in the slot will help with this A at the same time make sure that the 3x2 pins on the relay board are sitting cor rectly and on the left contacts o...

Page 164: ...A B P_G_0076_SW Installation instructions Retrofitting Relays 164 ...

Page 165: ... repairs 82 Cavitation 54 Change 72 Check adjustable variables 78 Checking adjustable variables 46 Cleaning the diaphragm rupture sensor 85 Cleaning valves 85 Clear 72 75 Clear all 74 Clear counter 75 Clear all 74 Clearing the program 74 Clickwheel 16 Climate 97 Code 75 Compatibility 97 Compensation 57 Concentration 57 Concentration entry 57 Connector size 94 Contact 23 48 Contact memory 75 Contac...

Page 166: ...ol 68 Flow Control 68 Functional Description 21 Functions 24 25 G Gas lock 56 Gaseous feed chemicals 54 Generating commands 72 H Hardware 47 Hemisphere 71 Hierarchy of operating modes 25 HMI version 47 HV1 54 I Identification of safety notes 9 Identifier 17 Identity Code 6 47 Information 47 Information in the event of an emergency 12 Init 72 Inputs outputs 66 Installation Electrical 36 Installatio...

Page 167: ...ming time 70 Protection against contact and humidity 97 Protection class 97 Protection menu 74 Pulse control 49 Pump active 67 Q Qualification of personnel 12 R Relay 24 40 67 Relay polarity 67 Relay type 67 Relevant directives 152 Replace diaphragm 76 83 Replacement position 83 Replacing the diaphragm 83 Replacing the dosing head 64 Reproducibility 95 Retrofit kits 139 Retrofitting Relays 163 Ret...

Page 168: ...m 64 T Technical data 94 Temperature 76 91 Temperatures 96 Test function 25 Time 47 72 76 91 Time event 72 Timer 71 Timer activation 71 Timer function 24 Total metering volume 47 Total number of strokes 47 76 91 Total operating time 47 76 91 Town 71 Transport 14 Troubleshooting 86 U Unpacking 14 Upper side band 52 V Versions 47 Viscosity 52 54 95 Volume counter 75 Volume unit 65 W Warning 67 90 WA...

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Page 172: ...Heidelberg 5 en_GB 2015 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com ...

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