ProMinent gamma GXLa Operating Instructions Manual Download Page 1

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Solenoid Metering Pump

gamma/ XL, GXLa

Operating instructions

Target group: at least "instructed personnel" unless otherwise required.

Original operating instructions (2006/42/EC)

Part no. 982271

Version: BA G 068 04/22 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Summary of Contents for gamma GXLa

Page 1: ...EN Original operating instructions 2006 42 EC Part no 982271 Version BA G 068 04 22 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any...

Page 2: ...f the unit or is intended to make your work easier Safety information Safety information is identified by pictograms see Safety Chapter Please state the identity code and serial number which you can f...

Page 3: ...operating modes functions and fault statuses 27 7 Assembly 29 8 Installation hydraulic 30 8 1 Installing hose lines 31 8 1 1 Installation with metering pumps without degassing 31 8 1 2 Installation wi...

Page 4: ...ters 94 11 4 4 Error log book 94 11 4 5 Diaphragm replacement 95 11 4 6 Display 95 11 4 7 Factory settings 95 11 4 8 Diaphragm part number XXXXXXX 95 11 4 9 Spare parts kit part number XXXXXXX 95 11 5...

Page 5: ...tures 118 17 7 Climate 118 17 8 Altitude of site 119 17 9 Degree of protection and safety requirements 119 17 10 Compatibility 119 17 11 Weight 119 17 12 Sound pressure level 119 18 Exploded drawings...

Page 6: ...without valve spring 3 with bleed valve with valve spring 4 without bleed valve with valve spring for more high viscosity media HV 7 self bleeding with groove SER Hydraulic connector 0 Standard conne...

Page 7: ...matic bleed valve 230 V AC G with automatic bleed valve and relay output 24 V DC Accessories 0 no accessories 1 with foot and injection valve 2 m suction line 5 m metering line 2 as 0 measuring cup 3...

Page 8: ...Product range gamma XL ES Spanish FR French Identity code 8...

Page 9: ...ear free solenoid drive overload proof and econom ical n Suitable for continuous micro metering from approx 5 ml h thanks to the regulated solenoid drive n Detection of hydraulic malfunctions such as...

Page 10: ...signal words are used in these operating instructions to denote different severities of danger Signal word Meaning WARNING Denotes a possibly dangerous situation If this is disregarded you are in a li...

Page 11: ...s not designed to meter gaseous media and solids n The pump is not designed to meter flammable media n The pump is not designed to meter explosive media n The pump is not intended for operation in are...

Page 12: ...sub stances that you have read the latest safety data sheets provided by the manufacture of the haz ardous substance The actions required are described in the safety data sheet Check the safety data...

Page 13: ...ent CAUTION Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is acc...

Page 14: ...of metering pumps Hydraulic installation Technical personnel service Installation electrical Electrical technician Operation Instructed person Maintenance repair Technical personnel service Decommiss...

Page 15: ...Instructed person An instructed person is deemed to be a person who has been instructed and if required trained in the tasks assigned to him her and possible dangers that could result from improper b...

Page 16: ...epage CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well packaged state preferably i...

Page 17: ..._0104_SW 1 2 3 4 5 6 7 Fig 3 Liquid end with PV bleed valve 1 Discharge valve 2 Backplate 3 Dosing head 4 Bleed valve 5 Bypass hose sleeve 6 Diaphragm rupture indicator optional 7 Suction valve Self b...

Page 18: ...9 Operating indicator green 10 Config I O terminal 11 Diaphragm rupture indicator terminal 12 External control terminal 13 Metering monitor terminal 14 Level switch terminal 15 Slot for relays and opt...

Page 19: ...4 mA i 4 mA B0605 a b i 4 mA Fig 6 a Continuous display with warning message b Continuous display with fault message Explanation of the symbols in the fol lowing tables The above Figure Part a shows...

Page 20: ...NTACT and BATCH operating modes The Stroke memory auxiliary function has been set The pump is in ANALOGUE operating mode The Curve linear type of processing is set The pump is in ANALOGUE operating mo...

Page 21: ...Menu Set up Further explanations can be found in the Trouble shooting chapter The pump only shows the metering volume and the capacity in the calibrated state in l or l h or in gal or gal h 5 2 2 Key...

Page 22: ...errors Move to next menu option or a continuous display Confirm entry and save Clickwheel turn Switch between the continuous displays Change figure or change selection When priming the pump does not r...

Page 23: ...e drive technology on the gamma XL enables the timed pro gress of the flow to be precisely matched to the requirements of the particular application This ensures that the user can set the optimum disc...

Page 24: ...he slow suction stroke prevents cavitation and consequently increases dosing precision normal HV1 HV2 HV3 L t P_G_0075_SW Fig 8 Suction stroke metering profiles with stroke L and time t Normal Normal...

Page 25: ...es Functions and Fault Statuses for the order of the various operating modes functions and fault statuses Manual operating mode permits you to operate the pump man ually This operating mode provides t...

Page 26: ...standard It monitors whether a stroke has led to a pressure surge if a metering monitor is connected and if Fast is set under Settings Metering Discharge stroke or DFMa for the DulcoFlow The number o...

Page 27: ...ent valve in the dosing head identity code characteristic F degassing module 3 pin 230 V n Version with 2 relays one relay to control the electric vent valve in the dosing head and one relay freely av...

Page 28: ...Priming can take place in any pump mode providing it is working re 2 Stop stops everything apart from Priming re 3 Error and Pause stop everything apart from Priming re 4 Auxiliary dosing rate and or...

Page 29: ...aintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all times Adhere to the maintenance intervals Capac...

Page 30: ...CAUTION Warning of feed chemical spraying around Feed chemical may spray out of the hydraulic com ponents if they are tampered with or opened due to pressure in the liquid end and adjacent parts of th...

Page 31: ...sible operating pressure of all hydraulic components please refer to the product specific operating instruc tions and system documentation Never allow the metering pump to run against a closed shut of...

Page 32: ...er re use used PTFE seals An installa tion sealed in this way is not leak tight This type of seal is permanently distorted when subjected to pressure 4 Place the hose 1 with the nozzle 4 onto the valv...

Page 33: ...h the hose line to the return hose sleeve or to the liquid end vent valve PVC hose soft 6x4 mm is recommended 2 Feed the free end of the return line into the supply tank 3 Shorten the return line so t...

Page 34: ...ith a return into the storage tank Shorten the return line so that it does not dip into the feed chemical in the storage tank P_MAZ_0001_SW 2 1 Fig 11 Standard installation 1 Main line 2 Storage tank...

Page 35: ...ric shock Incompletely installed electrical options can allow moisture into the inside of the housing Fit appropriate modules into the slot on the front of the pump or use the original blank cover to...

Page 36: ...ency or Operating modes Contact Batch Analogue Use a starting current limiter if it is impossible to avoid switching the pump on and off via a relay Install the pump in line with best working practice...

Page 37: ...socket CAUTION Danger of malfunction Incorrect operation via the CAN bus will lead to malfunctions Do not connect any other control e g DXCa to the CAN socket when operating with HMI connected 9 3 Des...

Page 38: ...output Open Drain 30 V max voltage and 300 mA max current load per pin No protection provided for inductive loads n Provide a free running diode when controlling a relay 9 3 2 External control termin...

Page 39: ...e 1 Pause brown bridged at pin 4 2 External contact white brown 3 mA input blue 4 Earth GND black white 5 Auxiliary capacity Auxiliary frequency grey with identity code characteristic Control version...

Page 40: ...to max imum capacity stroke rate 9 3 3 Level switch terminal There is a connecting option for a 2 stage level switch with pre warning and limit stop or a suction lance with continuous level measuremen...

Page 41: ...e is a connecting option for a metering monitor Electrical interface Data Value Unit Voltage with open contacts 5 V Input resistance 10 k Control via n potential free contact load 0 5 mA at 5 V or Pin...

Page 42: ...um voltage Maximum cur rent Operational life time Min switching operations 0 no relay 1 Fault indicating relay N C Changeover contact 230 V AC 6 A 50 000 4 Fault indicating relay N C Pacing relay nor...

Page 43: ...stalled bleed valve as soon as the con trol activates it see the Troubleshooting chapter only use Relay 2 for this relay type semiconductor relay only use Relay 1 for this relay type You can set here...

Page 44: ...mentary instructions Electrical interface for semiconductor switch pacing relay Data Value Unit Max residual voltage at Ioff max 1 A 0 4 V Pacing pulse duration approx 100 ms To pin VDE cable Contact...

Page 45: ...ce for current output Data Value Unit Open circuit voltage 8 V Current range 4 20 mA Ripple max 80 A ss Load max 250 for semiconductor switch relay Data Value Unit Max residual voltage at Ioff max 1 A...

Page 46: ...ting mode Information Menu German English Language Language German Menu Information Path derived Language Language English German Save Menu Information Path operating instructions Language English Ger...

Page 47: ...hanging from one figure to its initial figures b Changing the figure c Returning from the last figure to the complete figure to correct a wrong figure for example Changing a complete number Turn the C...

Page 48: ...continuous display shows different information which cannot be adjusted in the secondary display see Contin uous displays and secondary displays overview in the appendix You can access secondary disp...

Page 49: ...e Menu is sub divided as follows 1 Information 2 Settings 3 Timer 4 Service 5 Language 11 1 Information Menu Information The Information provides information on your pump and certain parameters and co...

Page 50: ...ns the stroke rate when changing over from Manual operating mode to Contact operating mode The maximum stroke rate can be set in Contact operating mode It should normally be set to 12 000 strokes hour...

Page 51: ...5 4 1 0 40 2 5 3 2 1 1 0 75 1 33 2 1 1 1 1 1 Tab 8 Explanation of step up With a factor of 1 1 stroke is executed per 1 pulse With a factor of 2 2 strokes are executed per 1 pulse With a factor of 25...

Page 52: ...99 999 You can trigger the strokes using the Clickwheel if you have already switched to the Push continuous display You can also trigger them via a pulse using the External control terminal The strok...

Page 53: ...side band n Upper side band 0 20 mA At 0 mA the pump is stationary At 20 mA the pump works at maximum stroke rate 4 20 mA At 4 mA the pump is stationary At 20 mA the pump works at maximum stroke rate...

Page 54: ...g you can control a metering pump using the current signal as shown in the diagram below However you can also control two metering pumps for different feed chemicals via a current signal e g one acid...

Page 55: ...s the stroke length and the stroke rate according to the conditions deter mined in order to meter the set capacity Automatic on and Automatic off metering modes are completely independent of each othe...

Page 56: ...roke Application A optimum For maximum precision when metering and the very best results with internal pressure measurement and special functions B fast For a fast discharge stroke C very fast For a s...

Page 57: ...stroke It is possible to selectively also slow the suction stroke with all these metering profiles for the discharge stroke see In this way it is possible to prevent the main cause of inaccurate mete...

Page 58: ...mum stroke rate Strokes min Normal 200 HV1 160 HV2 120 HV3 80 11 2 4 3 Pressure rating Menu Information Settings Metering Pressure rating You can use the programmable Pressure rating function to reduc...

Page 59: ...arning or Error was set in the Air lock sub menu 11 2 4 4 2 Sensitivity air detect Menu Information Settings Metering Monitor Sensitivity air detect Using the Sensitivity air detect programmable funct...

Page 60: ...e oscillations and thus achieve a high level of dosing precision With difficult hydraulic conditions it may be better to switch off the Compensation function 11 2 5 Concentration Menu Information Sett...

Page 61: ...ol Flow of main medium The Concentration input in Manual operating mode is intended for metering a substance into pipework containing a medium flowing at a constant rate main flow in such a way that i...

Page 62: ...y and press the Clickwheel The Concentration menu appears 9 Press Menu A continuous display appears 10 Press the Clickwheel to go to the Concentration contin uous display ppm or 11 Enter the required...

Page 63: ...ly dependent on the precision of the metering pump calibration the precision of the inputs 1 Calibrate the metering pump if it is not yet calibrated see chapter Settings Calibration chapter 2 Check wh...

Page 64: ...l is known see the feed chem ical safety data sheet e g with 35 sulphuric acid 1 26 kg l g cm3 n The measurement unit for the liquid volume is set in the System Volume unit menu CAUTION The precision...

Page 65: ...a way that it has a spe cific mass concentration in the flow CAUTION Risk of incorrect concentrations After adjusting check whether the concentra tion at various flows corresponds to the required resu...

Page 66: ...s the Clickwheel The Concentration menu appears 10 Press Menu A continuous display appears 11 Press the Clickwheel to go to the Concentration contin uous display ppm or 12 You can enter the desired ma...

Page 67: ...capacity remains as a deviation after calibration Calibration influences the menu In Auto off dosing mode Some menus only appear if the pump has been calibrated If you already know what calibration fa...

Page 68: ...librate Calibrate menu and press the Clickwheel The Start calibration PUSH menu item appears 3 To start calibration press the Clickwheel The Calibrate menu item appears the pump starts to pump and ind...

Page 69: ...poses or if operating without feed chemical 11 2 7 2 Volume unit Menu Information Settings System Volume unit You can select another unit for the volume in the Volume unit sub menu 11 2 7 3 Pressure u...

Page 70: ...e from the manometer as soon as the pressure value is stable 5 Use the Clickwheel to confirm this pressure value The pump stops Pressure adjustment is now complete 11 2 7 5 Start behaviour Menu Inform...

Page 71: ...menu It can be activated via the External control terminal If Auxiliary capacity Auxiliary frequency is being used then the identifier AUX appears on the LCD screen Refer to the Hierarchy of operating...

Page 72: ...g Batch The relay changes its status as soon as a batch has been processed Bleeding The relay opens an optionally installed bleed valve as soon as the con trol activates it see the Troubleshooting cha...

Page 73: ...after the other Displayed as instructions 1 Select the current range in the mA Output display 2 In the Select the analogue signal display select which of the pump s capacity parameters is to be signal...

Page 74: ...r the Diaphragm rupture function are only available if a diaphragm rupture indicator is electrically installed The symbol for diaphragm appears In the Diaphragm rupture sub menu you can select whether...

Page 75: ...e level gauge from the feed chemical 3 Press the dial The Calibration Medium display appears 4 Immerse the level measurement in the feed chemical up to the holding claws 5 Press the dial The calibrati...

Page 76: ...re solution is always in the pump control The pump calls up the Priming function for bleeding The pump can there fore pump the gas bubbles out of the liquid end even without a bleed valve solenoid val...

Page 77: ...can trigger a bleed process 1 The pump control stops the normal metering operation the Stop Pause symbol appears on the LCD screen 2 Only with bleed relay After 1 s the pump control opens the bleed v...

Page 78: ...er to Summertime You can also state when the pump is to change to and from Summertime Check under Location whether the pump is also set to your hemisphere of the world 11 2 13 Date Menu Information Se...

Page 79: ...n Activation is set to active the timer soft ware generates the status of the pump which the pump would have precisely had at this time if it had been set to active without any interruption Delayed li...

Page 80: ...UTION If you wish to use automatic summer time adjust ment Settings Time avoid any triggering events between 02 00 a m and 03 00 a m Restriction with day numbers If you wish to start an action on a ce...

Page 81: ...the pump is to work in Manual operating mode at 20 00 l h Example Tab 18 Time events triggers Time events triggers Description Remark Time Switching time reached For more information see Chapter 11 3...

Page 82: ...ch the level of the Config I O 1 output to open closed Config I O 2 Switch the level of the Config I O 2 output to open closed Config I O 3 Switch the level of the Config I O 3 output to open closed 1...

Page 83: ...ch time the action is to be repeated The switching time specifies when the action is to take place Time events triggers Action Cycle Switching time Workdays 1 Mo Fr Time of day 12 00 Manual Example Ta...

Page 84: ...sec Halt 08 Delayer 3 after 180 sec Config I O 2 open The example means A flank at Config I O 1 means that n after 60 s output Config I O 2 is closed n after a further 60 s the pump pumps in Manual o...

Page 85: ...I O socket and pin 4 Time events triggers Action Cycle Switching time Workdays 1 Mo Fr Time of day 12 00 Config I O 3 The example means At 12 00 on workdays the timer outputs a 1 0 contact signal betw...

Page 86: ...e dark bar 3 Pressing the Clickwheel returns you to Set timer As the timer software automatically sorts the pro gram lines the numbers of the program lines can change if you change something The timer...

Page 87: ...r 1 Use the Clickwheel to select the required program line instruction according to its number 2 The program line will be cleared as soon as you press the Clickwheel The timer software re sorts the re...

Page 88: ...l h 02 Workdays 1 Mo Fr 08 40 Halt Halt 03 Workdays 1 Mo Fr 09 30 Manual 12 000 l h Meter at 12 000 l h 04 Workdays 1 Mo Fr 09 40 Halt Halt 05 Workdays 1 Mo Fr 10 30 Manual 12 000 l h Meter at 12 000...

Page 89: ...press the Clickwheel The continuous display itself shows information on the cur rent status of the pump in the dark bar If something has been entered incorrectly Either press in the current program l...

Page 90: ...vated 05 Delayer 1 after 60 sec Close Config I O 2 Pins 2 and 4 of the Config I O socket act like a normally closed contact ena bling you to con trol a device 06 Delayer 2 after 120 sec Manual 12 000...

Page 91: ...to 3 external potential free contacts as inputs to the pump via the Config I O socket or issue up to 3 contact signals as outputs total of inputs outputs 3 Pin assignment see chapter entitled Install...

Page 92: ...er time dependent or event con trolled 1 Time events really time dependent are processed precisely to the minute 2 Initialisation Init is executed at the start of the program Timer Activation active o...

Page 93: ...following locking options are available Selection Point Point None Lock menu X Lock all X X STOP STOP START START 1 Setting mode Continuous display Stop start pump Priming Start batch only in Batch op...

Page 94: ...last deletion 11 4 4 Error log book Menu Information Service Error log book You can view the list of Log book entries here A filter helps with the overview If you need more detailed log book entries...

Page 95: ...he Contrast and the Brightness of the LCD screen here 11 4 7 Factory settings Menu Information Service Factory setting You can reset the pump to its factory settings here by selecting Yes The password...

Page 96: ...11 5 Language Menu Information Language You can select the desired operating language in the Language menu Set up Menu 96...

Page 97: ...e Push continuous display Press the Clickwheel to acknowledge error messages that require acknowledgement In a continuous display Another continuous display appears each time the Clickwheel engages wh...

Page 98: ...lay Stop start pump Priming Start batch only in Batch operating mode Acknowledging errors Check adjustable values 2 Changing directly changeable variables B0598 Fig 38 Control options using keys and l...

Page 99: ...n problems when pumping Only use original spare parts Use the correct spare parts kits In the event of doubt refer to the exploded views and ordering information in the appendix Interval Maintenance w...

Page 100: ...that put particular pressure on the diaphragm e g those containing abrasive addi tives Interval Maintenance work Quarterly n Check that the bypass line is fixed firmly to the liquid end n Check that...

Page 101: ...ns required are described in the safety data sheet Check the safety data sheet regularly and replace if neces sary as the hazard potential of a substance can be re evaluated at any time based on new f...

Page 102: ...supply so that this state is maintained 3 Unscrew the hydraulic connectors from the discharge and suction side 4 With types with coarse fine degassing Firstly remove the coarse fine vent valve grip t...

Page 103: ...1 onto the dia phragm 3 and the backplate 4 ensure that the suction connector points downwards when the pump is in its subse quent fitting position 18 Set up Service Diaphragm replacement Back The pum...

Page 104: ...spanner 3 Clean the diaphragm rupture indicator with suitable liquid if possible using water polysulphone material 4 Test the connected diaphragm rupture indicator fully immerse the tapered section at...

Page 105: ...n Cause Remedy Personnel Pump does not prime in spite of full stroke motion and bleeding Minor crystalline deposits on the ball seat due to the valves drying out Take the suction hose out of the stora...

Page 106: ...fluid level in the storage tank has reached Liquid level low 2nd stage Top up the storage tank Technical personnel No 4 The identifier appears followed by the message Diaphragm rupture The diaphragm i...

Page 107: ...pump is in Analog xx side band operating mode a fault behaviour has been programmed in the Analog menu and the control cur rent has fallen below 4 mA limit can be adjusted Eliminate the cause of the l...

Page 108: ...efer to the Repair chapter Technical per sonnel No 2 The identifier appears fol lowed by the message Defective stroke met The metering monitor reported more defective strokes than was set in the Input...

Page 109: ...n Analog operating mode a fault behaviour has been programmed in the Analog menu and the control current has fallen below 4 mA 2 The pump is in Analog operating mode a fault behaviour has been program...

Page 110: ...e power unit no longer reached 23 Error versions Please get in touch with the ProMinent head office should this fault occur 15 3 2 Warning messages in the log book For more information on the WARNING...

Page 111: ...entification was performed 16 A CRC error has been detected in the EEProm data Log book hh ll 00 00 hh MSB address ll LSB address 00 00 rr ss ss Struct rr Result 17 Overloading has been detected Log b...

Page 112: ...ook entry Tab 27 Information on the detailed view Line Information 1 Date time 2 Type of entry fault warning 3 Total operating time total number of strokes 4 Switching on duration stroke rate since sw...

Page 113: ...ta sheet for the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical may spray out of the hydraulic com ponents if th...

Page 114: ...here is a battery in the pump which can have a toxic effect on the environment Disconnect the battery from the remaining parts Note the pertinent regulations currently appli cable in your country CAUT...

Page 115: ...f degassing dosing head without bypass 1608 16 7 0 0 60 200 8x5 3 3 0 8 10 1612 16 10 0 0 80 200 8x5 2 1 4 8 10 1020 10 15 0 1 25 200 12x9 2 1 5 5 10 0730 7 27 5 2 30 200 12x9 2 1 6 3 5 10 Suction lif...

Page 116: ...he medium at 20 C Suction lift with a filled suction line and filled liquid end Priming lifts with clean and moist valves Priming lift at 100 stroke length and free drain or opened vent valve 17 2 Acc...

Page 117: ...troke length 75 HV 2 mode Stroke rate max 120 strokes minute 1001 3000 Select an HV head Valves fitted with springs A positive flow is required Stroke length 75 HV 3 mode Stroke rate max 80 strokes mi...

Page 118: ...id end temperature 10 40 C long term at max operating pressure dependent on the ambient temperature and the feed chemical temperature with PVT and SST 10 50 C Material version Value Unit NPT 60 C PVT...

Page 119: ...Control cable gamma Vario 2 4 and 5 wire for the External function n Level switch 2 stage gamma Vario Beta n Metering line cross sections n Standard connector kit for gamma n Dosing tank n Overall hei...

Page 120: ...4 Fig 41 Liquid end of gamma XL 1608 2508 NP_2 Tab 32 Spare parts for liquid end gamma XL 1608 2508 NP_2 Pos Designation 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve 1608 2508 Liquid...

Page 121: ...1030611 1033171 Diaphragm 1030353 1030353 1 5 1 8 6 2 7 P_G_0108_SW 40350932 2 3 4 Fig 42 Liquid end of gamma XL 1612 0730 NP_2 Tab 33 Spare parts for liquid end gamma XL 1612 0730 NP_2 Pos Designatio...

Page 122: ...1030536 1030537 1030621 Diaphragm 1000248 1000249 1045456 1612 1020 0730 Liquid end with degassing 1096268 1096269 1096263 Spare parts kit 1030525 1030526 1030612 Diaphragm 1000248 1000249 1045456 1 5...

Page 123: ...271 Spare parts kit 1047831 Diaphragm 1030353 1 5 1 8 6 2 7 P_G_0108_SW 40350932 2 3 4 Fig 44 Liquid end of gamma XL 1612 0730 NPT7 SER Tab 35 Spare parts for liquid end gamma XL 1612 0730 NPT7 self d...

Page 124: ...XL 1608 2508 NP_0 Pos Designation 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve 1608 2508 Liquid end without degassing 1096217 1096214 Spare parts kit 1030225 1095912 Diaphragm 1030353...

Page 125: ...tor kit 5 Discharge valve 6 Diaphragm 8 Suction valve 1612 1020 0730 Liquid end without degassing 1096215 1096182 1096183 Spare parts kit 1027081 1027082 1095626 Diaphragm 1000248 1000249 1045456 1612...

Page 126: ...206 2 3 4 Fig 47 Liquid end of gamma XL 1608 PV_2 Tab 38 Spare parts for liquid end gamma XL 1608 PV_2 Pos Designation 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve 1608 Liquid end wit...

Page 127: ...gm 1030353 1 5 1 8 6 2 7 P_G_0109_SW 40351206 2 3 4 Fig 48 Liquid end of gamma XL 1612 0730 PV_2 Tab 39 Spare parts for liquid end gamma XL 1612 0730 PV_2 Pos Designation 1 Connector kit 5 Discharge v...

Page 128: ...gassing SER 1096250 1096249 1096255 Spare parts kit 1047832 1047833 1095503 Diaphragm 1000248 1000249 1045456 1612 1020 0730 Liquid end with degassing 1096246 1096247 1096248 Spare parts kit 1083569 1...

Page 129: ...scharge valve 6 Diaphragm 8 Suction valve 0450 0280 Liquid end with degassing 1096254 1096253 Spare parts kit 1095502 1095500 Diaphragm 1045443 1059691 0450 0280 Liquid end with degassing 1096243 1096...

Page 130: ...id end gamma XL 1608 2508 SST0 Pos Designation 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve 1608 2508 Liquid end without degassing 1096245 1096244 Spare parts kit 1030226 1030226 Diap...

Page 131: ...L 1612 0730 SST0 Pos Designation 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve 1612 1020 0730 Liquid end without degassing 1096239 1096236 1096237 Spare parts kit 1027086 1027087 10955...

Page 132: ...egassing 1096218 1096235 Spare parts kit 1095625 1095624 Diaphragm 1045443 1059691 0450 0280 Liquid end without degassing 1096234 1096223 Spare parts kit 1095625 1095624 Diaphragm 1045443 1059691 Liqu...

Page 133: ...d gamma XL 1608 1612 1020 PVT4 HV Pos Designation 1 Connector kit with hose sleeve 6 Diaphragm 1608 1612 1020 Liquid end HV 1096222 1096221 1096220 Spare parts kit 1019066 1019067 1019069 Diaphragm 10...

Page 134: ...4 Spare parts for liquid end gamma XL 0730 PVT4 HV Pos Designation 1 Connector kit with hose sleeve 6 Diaphragm 0730 Liquid end HV 1096219 Spare parts kit 1095499 Diaphragm 1045456 Liquid end gamma XL...

Page 135: ...98_SW 40353314 B 25 A 13 140 120 6 5 D 150 E 233 57 138 207 C Fig 55 2508 1608 1612 1020 0730 A 90 90 90 90 90 B 110 110 110 112 112 C with bleed valve 138 138 138 140 140 C without bleed valve 125 12...

Page 136: ...6 5 150 P_G_0099_SW 40353347 Fig 56 1608 1612 1020 0730 A 90 90 90 90 B 108 110 110 112 C with bleed valve 130 130 132 C SER 128 130 130 132 D 63 63 63 63 E 240 240 240 240 Dimensional drawing gamma X...

Page 137: ...233 207 25 140 120 6 5 150 138 A 29 280 57 P_G_0100_SW 40353421 Fig 57 0280 0450 A 100 100 B 115 115 C 135 135 D 29 29 E 281 281 Dimensional drawing gamma XL material version PV DN10 Dimensional drawi...

Page 138: ...80 80 80 85 B 112 113 113 114 C 131 131 131 132 D 39 34 34 31 E 260 260 260 263 111 123 25 57 80 76 223 233 138 207 150 120 140 P_G_0101_SW 40353449 Fig 59 Dimensional drawing gamma XL material versi...

Page 139: ...P_G_0126_SW 40353700x01 Fig 60 1612 1020 0730 A 85 85 85 B 113 117 117 C 128 130 130 D 47 47 47 E 252 252 252 F 8 12 12 Dimensional drawing gamma XL material version SS Dimensional drawings 139...

Page 140: ...G_0121_SW 40354302 B C 25 57 138 207 A 233 120 140 D 150 E Fig 61 0450 0280 A 100 100 B 115 115 C 132 132 D 55 55 E 246 246 Dimensional drawing gamma XL material version SS DN10 Dimensional drawings 1...

Page 141: ...ration Tab 45 Excerpt from the Declaration of Conformity Designation of the product Solenoid driven metering pump gamma XL product range Product type GXLa _ _ _ _ _ _ _ _ _ _ _ _ U _ _ _ _ _ _ _ _ _ S...

Page 142: ..._ _ _ Y _ 0 _ _ Y 0 3 4 5 C D E N R Serial no see type plate on the unit Applicable Regu lations Supply of Machinery Safety Regulations 2008 The safety objectives of the Electrical Equipment Safety R...

Page 143: ...tart batch only in Batch operating mode Acknowledge errors Check adjustable variables 2 Change directly adjustable variables Settings Operating mode Automatic Stroke length Calibration System Inputs o...

Page 144: ...Service Language B1156 Timer Operating set up overview gamma XL 144...

Page 145: ...umber Identity code Switch on counter Total operating time Total number of strokes Total metering volume 1 Current stroke volume Settings Operating mode Manual Contact Adaptive On Off Memory On Off Ba...

Page 146: ...th overpressure Warning Fault Error warning Inactive Message when no pressure Inactive Warning Fault Error warning Cavitation Inactive Warning Compensation 1 2 Inactive Active Adaptive control Inactiv...

Page 147: ...Calibration ended Calibra tion result System Dosing head Self bleeding No No dosing head 0280 Groove No dosing head 0280 SER Steel No dosing head 0280 SS Volume unit Litres Gallon U S Pressure unit b...

Page 148: ...ay 2 Relay type Inactive Fault Warning Warning error Warning error manual stop Pump active Metering volume Stroke rate Metering Batch Bleeding External Polarity energizing N O releasing N C mA output...

Page 149: ...ror Warning error stop Pump active Config I O 1 xxxxxx Config I O 2 xxxxxx Config I O 3 xxxxxx Bleeding Off Periodic Bleed cycle Bleed metering time Air lock Bleed metering time both Bleed cycle Bleed...

Page 150: ...ourly Daily Mon Sun Weekdays1 Mo Fr Weekdays2 Mo Sa Weekend Sa Su Weekly Monthly Init Delayer Config I O 1 Config I O 2 Config I O 3 Clear all No Yes Service Access protection Password None Locking me...

Page 151: ...No Diaphragm part number Spare parts kit part number Language English German French Spanish Italian 1 with Automatic on see Chap Set Up Settings Automatic 2 with Automatic off with conventional operat...

Page 152: ...perating mode Stroke rate h Stroke rate min Stroke length Capacity Trigger batch Factor Contact volume Batch dosing time Time 12 000 h 200 min 50 0 12 00 l h 16 12 21 16 12 21 5 1 250 L 12000 h 200 mi...

Page 153: ...2 L 16 12 21 2015 03 27 16 12 21 2015 03 27 16 12 21 2015 03 27 16 12 21 2015 03 27 slow slow slow Auxiliary display Stroke rate Capacity Factor Stroke length Signal current at the input Dosing mode P...

Page 154: ...r the relay and connector for the relay cable 1 Disconnect the pump electrically 2 Remove the cover of the slot 3 Hold the relay board by the edge of the relay cover 4 Carefully insert the relay board...

Page 155: ...ting up the control 46 batch 71 Batch 25 42 52 62 64 65 Behaviour mA output 73 Bleeding 42 76 Selective errors 76 Bluetooth Name 49 Brightness 95 BT device address 49 C Calibrate 26 67 Calibrate level...

Page 156: ...76 109 Error log book 94 Error processing 54 Error mA output 73 EU Declaration of Conformity 141 Events 111 External contact 27 39 40 External frequency changer 27 F Factor 50 52 Factory settings 95 F...

Page 157: ...ctive errors 76 Menu 49 Metering 56 71 Metering monitor 41 73 Selective warning 76 Metering profiles 23 56 Metering pumps with degassing 33 Metering pumps without integral relief valve 33 Metering pum...

Page 158: ...ect 59 SER types 25 Serial no 142 Serial number 49 Service 93 Set time 78 Set up chapter 49 Set up overview 143 Setting 46 Setting mode 48 Settings 49 Side band 53 54 55 Slot 18 Slow 56 Software 49 So...

Page 159: ...put 76 Outputs 85 92 Pitfalls 91 Power supply 91 Program line 79 Program line new 80 Sequence 86 set 79 several actions 1 time event 85 Show instruction 86 Show program line 86 Sorting criterion 86 So...

Page 160: ...982271 3 en_GB 2022 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com...

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Summary of Contents for gamma GXLa

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ProMinent gamma GXLa, Operating Instructions Manual, Page: 1 / 160

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Summary of Contents for gamma GXLa

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