ProMinent CONCEPTplus CNPb Operating Instructions Manual Download Page 1

Solenoid Metering Pump
CONCEPT

plus

 CNPb

Operating instructions

EN

Original Operating Instructions (2006/42/EC)

Part no. 984976

BA CO 009 02/16 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Mahar Fan Abzar

Summary of Contents for CONCEPTplus CNPb

Page 1: ...6 42 EC Part no 984976 BA CO 009 02 16 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating e...

Page 2: ...nstructions Information This provides important information relating to the correct operation of the unit or is intended to make your work easier Safety notes Safety notes are identified by pictograms...

Page 3: ...nd Installation 11 6 Maintenance 14 7 Repairs 15 8 Faults 18 9 Decommissioning 19 10 Technical data 20 11 Accessories 26 12 Dimensional drawings 27 13 EC EU Declaration of Conformity for Machinery 31...

Page 4: ...with FPM seals T Standard with PTFE flat seal Dosing head design 0 Without bleed valve without valve spring 1 Without bleed valve with valve spring 2 With bleed valve without valve spring 3 With blee...

Page 5: ...level switch B With external and level input retrofit kit fitted without level switch F With level input fitted with level switch G With external and level input fitted with external cable and level s...

Page 6: ...switch stroke rates in of 180 or 240 strokes min Stop External operating mode retrofit kit 4 Mains cable 5 External control terminal in External operating mode control via contact signal optional 6 L...

Page 7: ...ica tions contained in the operating instructions n Observe the general limitations with regard to viscosity limits chemical resistance and density see also ProMinent resistance list in the Product Ca...

Page 8: ...ets provided by the manu facture of the hazardous substance The actions required are described in the safety data sheet Check the safety data sheet regularly and replace if necessary as the hazard pot...

Page 9: ...ntested third party compo nents can result in injury to personnel and material damage Only fit parts to metering pumps that have been tested and recommended by ProMinent CAUTION Warning against illega...

Page 10: ...ection repair order We can only inspect or repair a unit if a Decontamination Declaration is submitted that has been completed correctly and in full by an authorised and qualified person on behalf of...

Page 11: ...pressure difference between the discharge and suction sides For example with a free outlet use a back pressure valve with a minimum opening pressure of 1 5 bar not pos sible with 0213 CAUTION Warning...

Page 12: ...ions that apply where the unit is installed Capacity too low The liquid end valves can be disturbed by vibrations Secure the metering pump so that no vibrations can occur Installation instructions for...

Page 13: ...With feed chemicals with impurities or sediment shorten the free end of the suction line so that the foot valve hangs at least 50 mm above the base of the storage tank Keep the suction line and the su...

Page 14: ...llow the pump to prime briefly turn the multifunction switch briefly to 100 n Check that the electrical connections are intact n Check the integrity of the housing n Check that the dosing head screws...

Page 15: ...with a suitable medium flush the liquid end thoroughly when using hazardous feed chemicals 2 Turn the stroke adjustment dial as far as 0 stroke length when the pump is run ning the drive axle is then...

Page 16: ...Leakage may become apparent at a later stage Make sure that the leakage hole points downwards when the pump is installed later please refer to Place the backplate 4 imme diately in the correct positio...

Page 17: ...ng torque CAUTION Leakage possible Check the tightening torque of the screws after 24 hours of operation With PP and PV dosing heads check the tightening torque again after three months Tightening tor...

Page 18: ...ee below for the tightening torque The diaphragm is not tight Replace the diaphragm refer to Repair Fault operating indicator does not illuminate The wrong mains voltage or no mains voltage is connect...

Page 19: ...chapter is read before shipping or transporting the unit Thoroughly clean the liquid end and the housing of chemicals and dirt Observe the safety data sheet for the feed chemical CAUTION Environmenta...

Page 20: ...000 10 0 74 0 07 5 0 0 97 0 09 6x4 6 0 1 8 8 1601 16 1 1 0 10 8 0 1 4 0 13 6x4 6 0 2 0 8 1002 10 2 1 0 19 5 0 2 6 0 24 6x4 5 0 2 5 5 0704 7 3 9 0 36 3 5 4 4 0 41 6x4 4 0 3 0 3 0309 3 9 0 0 83 1 5 13 0...

Page 21: ...1 0223 1 5 21 9 1 52 1 0 25 2 1 75 8x5 1 5 1 5 0 5 concept plus metering pumps with self bleeding dosing head SER 1003 10 2 4 0 17 5 0 3 06 0 25 6x4 1 8 1 8 5 0705 7 4 2 0 29 3 5 5 2 0 36 6x4 1 8 1 8...

Page 22: ...eramic NPE Clear acrylic PVC EPDM Ceramic NPB Clear acrylic PVC FPM B Ceramic PVT PVDF PVDF PTFE Ceramic Diaphragm with a PTFE coating Housing PPE fibreglass reinforced Electrical data CNPb 100 230 VA...

Page 23: ...ures CAUTION The 240 stroke version may fail The 240 stroke version can overheat at ambient temperatures higher than 35 Only use the 240 stroke version at ambient temperatures of less than 35 Data Val...

Page 24: ...non condensing Enclosure rating and protection class Protection against contact and humidity IP 65 in accordance with IEC 529 EN 60529 DIN VDE 0470 Part 1 Degree of protection 1 mains power connection...

Page 25: ...ssure level Sound pressure level LpA 75 dB in accord ance with EN ISO 20361 Type 1000 Sound pressure level LpA 70 dB in accord ance with EN ISO 20361 all other types at maximum stroke length maximum s...

Page 26: ...uction lance for storage tank 5 50 l drum storage tank opening d50 PPE 1022645 Suction lance for storage tank 5 50 l drum storage tank opening d50 PCB 1022644 Variable suction lance with 1 stage level...

Page 27: ...12 Dimensional drawings Dimensions in mm Dimensional drawings 27 Mahar Fan Abzar...

Page 28: ...lus with bleed valve PP and NP 85 E 132 5 80 92 5 6 29 31 5 108 10 5 56 34 A B D C 12 P_CO_016_SW Types A B C D E 0309 0213 79 112 90 178 176 1000 0704 76 110 70 162 170 Dimensional drawings 28 Mahar...

Page 29: ...us without bleed valve PP and NP 92 5 80 6 E 132 5 85 C D B 10 5 34 A 56 108 31 5 29 6 3 P_CO_017_SW Types A B C D E 0309 0213 81 96 90 175 172 1000 0704 84 99 70 152 161 Dimensional drawings 29 Mahar...

Page 30: ...CONCEPT plus PV 80 92 5 132 5 E 10 5 31 5 A B C D 6 29 29 34 56 108 85 P_CO_0018_SW Types A B C D E 0309 0213 78 95 90 177 175 1000 0704 76 89 70 160 169 Dimensional drawings 30 Mahar Fan Abzar...

Page 31: ...EC EU Declaration of Conformity Designation of the product Metering pump CONCEPT plus product range Product type CNPb Serial number see nameplate on the device Relevant EC directives Machinery Directi...

Page 32: ...act blue Pause brown 1 Unscrew the cover at the bottom right on the front of the pump 2 Punch open the marked openings 3 Push the nut into each recess on the inside of the cover and tighten the lower...

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Page 36: ...eidelberg 2 en_GB 2010 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com Mahar Fan Abzar...

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