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Beta

 ® 

 b BT4b and BT5b Solenoid Metering Pump

Operating Manual

Two sets of operating instructions are required for the safe, correct and proper operation of the dosing pumps: The product-

specific operating instructions and the "General Operating Instructions ProMinent® Solenoid Metering Pumps".
Both sets of operating instructions are only valid when read together.

Part no. 986356

BA BE 022 05/09 GB

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

Summary of Contents for Beta BT4b

Page 1: ...operating instructions and the General Operating Instructions ProMinent Solenoid Metering Pumps Both sets of operating instructions are only valid when read together Part no 986356 BA BE 022 05 09 GB...

Page 2: ...BA BE 001 1 en_GB 2009 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 617 email info prominent com Internet www prominent com 2...

Page 3: ...sets of operating instructions are required for the safe correct and proper operation of the dosing pumps The product specific operating instructions and the General Operating Instructions ProM inent...

Page 4: ...unctions 20 6 7 Relays 20 6 8 Hierarchy of Operating Modes Functions and Fault Statuses 20 7 Electrical Installation 21 7 1 Supply Power Connection 21 7 2 Description of the Terminals 22 7 2 1 Externa...

Page 5: ...atures 43 13 6 2 Climate 44 13 7 Protection class and Safety Requirements 44 13 8 Compatibility 45 13 9 Sound Pressure Level 45 13 10 Shipping Weight 45 14 Appendix 46 14 1 Dimensional Drawings 46 14...

Page 6: ...diaphragm T coated PTFE PTFE E coated EPDM PTFE only with PP and NP self bleeding SEK B coated FPM B PTFE only with PP and NP self bleeding SEK S diaphragm additionally with FPM coating for media cont...

Page 7: ...e and plug A 2 m European B 2 m Swiss C 2 m Australian D 2 m USA 1 2 m open end Relays 0 no relay 1 fault indicating relay NC change over relay 3 fault indicating relay NO change over relay 4 as 1 pac...

Page 8: ...Beta Series Version b 00 no optio ns Identcode 8...

Page 9: ...tep down compared with the preceding model This enables it to adapt more precisely to external signal generators The result is the simpler and more precise adjustment of chemical consumption to the ac...

Page 10: ...zard Warning of a hazardous area Warning of hazardous electrical voltage n The pump may only be used to dose liquid feed chemicals n The pump may only be used after it has been correctly installed and...

Page 11: ...table feed chemical can damage the parts of the pump contacted by the chemical Take into account the resistance of the material contacted by the chemical when selecting the feed chemical refer to the...

Page 12: ...onnel Electrician Electricians are deemed to be people who are able to complete work on electrical systems and recognise and avoid possible hazards independently based on his her technical training an...

Page 13: ...sound pressure level is 70 dB A at a maximum stroke length maximum stroke rate maximum counter pressure water according to DIN EN 12639 Noise testing on liquid pumps Sound Pressure Level Safety Chapte...

Page 14: ...y and in full by an authorised and qualified person on behalf of the pump operator The Declaration of No Objection form can be found in the Appendix or at www prominent com NOTICE Danger of material d...

Page 15: ...ble n Connector kit for hose pipe connection n Product specific operating instructions with EC Declaration of Conformity n General operating instructions for ProMinent solenoid dosing pumps n Optional...

Page 16: ...P_BE_0013_SW Fig 2 Complete overview 1 Control unit 2 Drive Unit 3 Liquid End a b c d e f P_BE_0008_SW Fig 3 Overview of liquid end PV a Discharge valve b Backplate c Dosing head d Bleed valve e Bypa...

Page 17: ...rokes can be triggered or an inbound series of contacts can be stepped down via the pulse control switch by a single contact on the external control terminal 5 2 2 Stroke Length Adjustment Knob The st...

Page 18: ...and there are no fault or warning alerts It goes out quickly as soon as the pump has performed a stroke 5 2 5 External Control Terminal The external control terminal is a five pole panel terminal It e...

Page 19: ...to achieve the specified reproducibility Specification Value Unit Recommended stroke length standard type 30 100 Recommended stroke length SEK type 50 100 The stroke rate can be set within a range of...

Page 20: ...a knock out opening in the pump foot refer to Retrofitting Relays and Ordering Information in the Appendix 6 8 Hierarchy of Operating Modes Functions and Fault Statuses The different operating modes f...

Page 21: ...it is switched off Provide proprietary contacts for the pumps and supply with voltage via an auxiliary contactor or relay Personnel n Electrician Install the pump technically correctly and in accorda...

Page 22: ...black white 5 Auxiliary Frequency grey Refer to the Description of Functions for the hierarchy of functions and operation modes The pump does not work if n the cable is connected and pin 1 and pin 4 a...

Page 23: ...formation in the Appendix It is used to emit a signal when there is a fault with the pump and with Liquid level low stage 1 warning alert and Liquid level low stage 2 fault alert A cut off relay works...

Page 24: ...lly isolated by means of an optocoupler with a semiconductor switch The second switch is a relay The fault indicating pacing relay can be retrofitted and is operational once attached to the relay boar...

Page 25: ...E cable Contact Relays 1 yellow NO normally open Fault indi cating relay 4 green C common Fault indi cating relay 3 white NO normally open Pacing relay 2 brown C common Pacing relay Electrical Install...

Page 26: ...works via the External Control terminal The pumps can be stopped by turning the multifunctional switch to Stop without disconnecting it from the mains power supply Priming transient conveyance at max...

Page 27: ...xtern Explanation of the stepped down values Settable values Incoming contacts Strokes performed 1 1 1 1 1 2 2 1 1 4 4 1 1 8 8 1 1 16 16 1 1 32 32 1 1 64 64 1 Explanation of stepped up values Settable...

Page 28: ...gm for damage refer to Repair n Check the leakage hole for escaping feed chemical n Check that the dosing lines are fixed firmly to the liquid end n Check that the suction valve and discharge valve ar...

Page 29: ...heck the discharge and bypass line for kinks n Check that the bleed valve is operating correctly Technical personnel under normal loading approx 30 of continuous operation Under heavy loading e g cont...

Page 30: ...act with the feed chemical Parts that come into contact with the feed chemical become uncovered and touched during repairs Protect yourself from the feed chemical should it be hazardous Read the safet...

Page 31: ...arge connector NOTICE Discharge and suction valves differ from each other Only take them apart one after each other so that you do not confuse the components Only use new components which fit your val...

Page 32: ...e Firstly remove the bleed valve star handle then lift off the cover of the liquid end with a screwdriver 6 Remove the screws 1 7 Loosen the dosing head 2 and the backplate 4 from the pump housing 6 b...

Page 33: ...ed 19 Hold the backplate 4 firmly and screw the diaphragm 3 in a clockwise direction until it is sitting tightly the twisting resist ance of the retaining spring can be felt 20 Set the stroke length t...

Page 34: ...1 2 3 4 5 6 P_BE_0018_SW Fig 12 Exploded view of liquid end Repair 34...

Page 35: ...se Solution Personnel Pump does not prime in spite of full stroke motion and bleeding Minor crystal line deposits on the ball seat due to the valves drying out Take suction tube out of the storage con...

Page 36: ...cted and the pump has the identity code feature Controller type 1 with lock Either turn the multifunc tional switch to Extern or remove the Extern cable from the pump Technical personnel 11 3 Warning...

Page 37: ...e eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can...

Page 38: ...s from the remaining parts Note the pertinent regulations currently applicable in your country For Germany The cleaned used parts can be disposed of at munic ipal waste collection points Should you be...

Page 39: ...6x4 6 0 2 5 5 5 1002 10 2 4 0 22 5 0 2 8 0 26 6x4 6 0 2 5 5 5 0702 7 2 6 0 24 3 5 3 1 0 29 6x4 6 0 2 5 5 5 0402 4 2 8 0 26 2 0 3 9 0 36 6x4 6 0 2 5 5 5 1604 16 3 6 0 33 8 0 4 3 0 40 6x4 6 0 3 0 3 1004...

Page 40: ...9 6x4 6 0 3 0 0 5 0708 7 6 60 0 61 3 5 7 50 0 69 8x5 4 0 2 0 0 5 0408 4 7 5 0 64 2 0 8 1 0 77 8x5 4 0 2 0 0 5 0413 4 10 8 1 0 2 0 12 6 1 17 8x5 3 0 2 5 0 5 0220 2 16 2 1 5 1 0 18 0 1 67 12x9 2 0 2 0 0...

Page 41: ...ding liquid end is used with outgassing media and when operating with air bubbles no dosing accuracy or reproduci bility can be provided The recommended minimum stroke length with self bleeding dosing...

Page 42: ...Ceramic SST Stainless steel 1 4404 Stainless steel 1 4404 PTFE Ceramic Only the self bleeding version in PPE PPB NPE and NPB material models with a valve spring made of hastealloy C and a valve inser...

Page 43: ...702 9 3 0220 15 2 2001 10 5 0402 7 9 2504 19 2 1601 9 6 1604 15 2 1008 19 2 1001 8 3 1004 12 7 0713 19 2 0701 7 5 0704 11 1 0420 19 2 0401 6 9 0404 9 5 0232 22 6 2002 13 5 0708 15 2 13 6 Ambient Condi...

Page 44: ...0 C Minimum temperature 10 C Specification Value Unit Max temperature long term at max operating pressure 45 C Max temperature for 15 min at max 2 bar 120 C Minimum temperature 10 C 13 6 2 Climate Spe...

Page 45: ...distance between the suction and discharge connector n Same use of accessories such as back pressure valves multi functional valves dosing monitor and flushing equipment 13 9 Sound Pressure Level The...

Page 46: ...36 148 153 P_BE_0019_SW Fig 13 Dimensional drawing of Beta BT4b BT5b PP material version dimensions in mm 1000 1604 0708 0220 1008 0420 0232 E 19 5 7 14 1 5 F 179 186 5 191 5 200 5 K 71 77 5 74 77 5 L...

Page 47: ...L 105 105 5 105 102 104 5 M 70 90 70 90 110 80 92 102 41 36 10 15 81 85 131 5 135 5 K L M 43 9 E 95 101 F 148 153 P_BE_0021_SW Fig 15 Dimensional drawing of Beta BT4b BT5b PP and NP material versions...

Page 48: ...90 90 93 M 70 90 90 110 92 102 81 85 41 36 131 5 135 5 80 10 15 E 95 101 F 148 153 M K L 6 9 P_BE_0023_SW Fig 17 Dimensional drawing of Beta BT4b BT5b PV material version for highly viscous feed chem...

Page 49: ...91 86 94 94 97 M 60 70 85 85 100 10 15 81 85 131 5 135 5 80 92 102 41 36 E M K L 95 101 F 148 153 P_BE_0025_SW Fig 19 Dimensional drawing of Beta BT4b BT5b SS material version dimensions in mm 1000 16...

Page 50: ...C l h BT4b 1601 s p bar k A B 1 2 4 6 8 11 13 16 0 0 5 1 1 5 0 0 5 1 1 5 2 2 5 3 0 10 20 30 40 50 60 70 80 90 100 180 min 1 90 min 1 72 min 1 54 min 1 36 min 1 18 min 1 162 min 1 144 min 1 126 min 1...

Page 51: ...s p bar k A B 0 8 0 85 0 9 0 95 1 1 05 0 5 1 1 5 2 0 5 10 15 20 25 0 10 20 30 40 50 60 70 80 90 100 180 min 1 90 min 1 72 min 1 54 min 1 36 min 1 18 min 1 162 min 1 144 min 1 126 min 1 108 min 1 100 f...

Page 52: ...5 4 6 7 0 5 10 15 20 25 0 10 20 30 40 50 60 70 80 90 100 0 0 2 0 4 0 6 0 8 1 1 2 1 1 5 4 180 min 1 90 min 1 72 min 1 54 min 1 36 min 1 18 min 1 162 min 1 144 min 1 126 min 1 108 min 1 100 f 90 80 70...

Page 53: ...4 Bleed valve 1021662 1021662 1021662 1021662 5 Discharge valve compl 4 7 2 PVT 1023127 1023127 1023127 1023127 6 Diaphragm 1000244 1000245 1000246 1034612 7 Safety diaphragm 1027414 1027414 1027414...

Page 54: ...Bleed valve 1021662 1021662 1021662 5 Discharge valve compl 9 2 2 PVT 1023125 1023125 1023125 6 Diaphragm 1000248 1000249 1000250 7 Safety diaphragm 1027414 1027414 1027414 8 Suction valve compl 9 2 2...

Page 55: ...lve balls 404281 5 Discharge valve compl 9 2 2 PVT 1023125 6 Diaphragm 1000251 7 Safety diaphragm 1027414 8 Suction valve compl 9 2 2 PVT 1023126 Spring pos 2 is a special accessory The positions list...

Page 56: ...21662 1021662 1021662 1021662 5 Discharge valve compl 4 7 2 PVT 1023127 1023127 1023127 1023127 6 Diaphragm 1000244 1000245 1000246 1034612 7 Safety diaphragm 1027414 1027414 1027414 1027414 8 Suction...

Page 57: ...Bleed valve 1021662 1021662 1021662 5 Discharge valve compl 9 2 2 PVT 1023125 1023125 1023125 6 Diaphragm 1000248 1000249 1000250 7 Safety diaphragm 1027414 1027414 1027414 8 Suction valve compl 9 2...

Page 58: ...alve balls 404281 5 Discharge valve compl 9 2 2 PVT 1023125 6 Diaphragm 1000251 7 Safety diaphragm 1027414 8 Suction valve compl 9 2 2 PVT 1023126 Spring pos 2 is a special accessory The positions lis...

Page 59: ...21662 1021662 1021662 1021662 5 Discharge valve compl 4 7 2 PVT 1023127 1023127 1023127 1023127 6 Diaphragm 1000244 1000245 1000246 1034612 7 Safety diaphragm 1027414 1027414 1027414 1027414 8 Suction...

Page 60: ...Bleed valve 1021662 1021662 1021662 5 Discharge valve compl 9 2 2 PVT 1023125 1023125 1023125 6 Diaphragm 1000248 1000249 1000250 7 Safety diaphragm 1027414 1027414 1027414 8 Suction valve compl 9 2...

Page 61: ...Valve balls 404281 5 Discharge valve compl 9 2 2 PVT 1023125 6 Diaphragm 1000251 7 Safety diaphragm 1027414 8 Suction valve compl 9 2 2 PVT 1023126 Spring pos 2 is a special accessory The positions li...

Page 62: ...V with PVT tube nozzle 1017405 1017405 1017405 1017405 3 4 Valve balls 404277 404277 404277 404277 6 Diaphragm 1034612 1000248 1000249 1000250 7 Safety diaphragm 1027414 1027414 1027414 1027414 The po...

Page 63: ...404201 5 Discharge valve compl 4 7 2 TTT 809406 809406 809406 809406 6 Diaphragm 1000244 1000245 1000246 1034612 7 Safety diaphragm 1027414 1027414 1027414 1027414 8 Suction valve compl 4 7 2 TTT 809...

Page 64: ...281 404281 404281 5 Discharge valve compl 9 2 2 TTT 809444 809444 809444 6 Diaphragm 1000248 1000249 1000250 7 Safety diaphragm 1027414 1027414 1027414 8 Suction valve compl 9 2 2 TTT 809445 809445 80...

Page 65: ...e 1027414 7 Suction valve compl TTT 809445 Pos Description Type 0232 1 Connector kit 12 9 TTT 817202 3 4 Valve balls 404281 5 Discharge valve compl TTT 809444 6 Diaphragm 1000251 7 Safety diaphragm 10...

Page 66: ...1 404201 5 Discharge valve compl 6 mm SST 809418 809418 809418 809418 6 Diaphragm 1000244 1000245 1000246 1034612 7 Safety diaphragm 1027414 1027414 1027414 1027414 8 Suction valve compl 6 mm SST 8094...

Page 67: ...4281 404281 404281 5 Discharge valve compl 8 mm SST 809444 809444 809444 6 Diaphragm 1000248 1000249 1000250 7 Safety diaphragm 1027414 1027414 1027414 8 Suction valve compl 8 mm SST 809445 809445 809...

Page 68: ...lve balls 404281 5 Discharge valve compl 12 mm SST 809446 6 Diaphragm 1000251 7 Safety diaphragm 1027414 8 Suction valve compl 12 mm SST 809447 Spring pos 2 is a special accessory The positions listed...

Page 69: ...6 4 PPE 817160 1 9 10 Connector kit 6 4 PPB 817173 1 9 10 Connector kit 6 4 PCE 791161 1 9 10 Connector kit 6 4 PCB 817165 9 10 Connector kit 8 5 PPE 817161 9 10 Connector kit 8 5 PPB 817174 9 10 Conn...

Page 70: ...valve compl PCE 1001065 5 Discharge valve compl PCB 1001064 6 Diaphragm 1601 1000245 6 Diaphragm 1602 1000246 6 Diaphragm 1604 1034612 7 Safety diaphragm 1027414 8 Suction valve compl PPE 792644 8 Suc...

Page 71: ...604 with spring NPE 1035333 1601 NPB 1001666 1602 NPB 1001667 1604 without spring NPB 1035338 1604 with spring NPB 1035334 Seal sets Material Part no 1 Seal set EPDM 1001674 1 Seal set FPM 1001672 The...

Page 72: ...tor kit 6 4 PPE 817160 1 Connector kit 6 4 PPB 817173 1 Connector kit 6 4 PCE 791161 1 Connector kit 6 4 PCB 817165 9 Connector kit 8 5 PPE 817161 9 Connector kit 8 5 PPB 817174 9 Connector kit 8 5 PC...

Page 73: ...pl PCE 1001069 5 Discharge valve compl PCB 1001068 6 Diaphragm 0708 1000248 6 Diaphragm 0413 1000249 6 Diaphragm 0220 1000250 7 Safety diaphragm 1027414 8 Suction valve compl PPE 1001437 8 Suction val...

Page 74: ...S HV types 1000 1023107 1001737 1001729 1601 1023108 1001738 1001730 1602 1023109 1001739 1001731 1604 2504 1035332 1035330 1035331 1035342 0708 1008 1023111 1001741 1001733 1019067 0413 0713 1023112...

Page 75: ...g pumps n the ProMinent Equipment catalogue 14 5 Retrofitting Relays WARNING Risk of electrocution When retrofitting relays there is access to live parts Disconnect the pump from the mains power suppl...

Page 76: ...ut from the pump 1 2 P_BE_0045_SW Fig 41 Breaking open knock out opening Personnel n Electrician 1 Hold the relay board by the edge of the relay cover Fig 42 2 Push the relay board into the knock out...

Page 77: ...y programmed to fault indicating relay NC and if fitted pacing relay NO Should another switching function be required the pump can be reprogrammed in the Heidelberg head office Name Part no Beta b 102...

Page 78: ...14 6 Declaration of Conformity Fig 43 EC Declaration of Conformity for Beta BT4b and BT5b Appendix 78...

Page 79: ...d 3 There is no hazard due to residual contamination 4 The details given in this form are correct and complete Company Institute ________________________________ _________ __ _ __ _ Street ___________...

Page 80: ...ndicating and pacing relay option 20 Fault indicating relay 20 23 24 Fault indicator red 17 18 Fault Statuses 20 Functions 17 18 20 26 H Hierarchy of Operating Modes 20 Humidity 44 I Identity Code 6 I...

Page 81: ...Level 13 45 Stop 20 26 Storage 14 Storage and Transport Temperature 43 stroke length 19 26 Stroke Length Adjustment Knob 17 Stroke rate 17 19 26 Strokes 27 Suction valve 16 Supply Voltage 21 T Techni...

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