ProMinent Beta BT4a Operating Instructions Manual Download Page 1

Two sets of operating instructions are required for the safe and correct use of the metering pumps:

The product specific operating instructions manual

and the “General Operating Instructions ProMinent

®

 Solenoid Metering Pumps”.

The two are valid only when read in conjunction with one another.

Please read the Operating Instructions manual through completely before commissioning this equipment.

Do not discard! The operator shall be liable for any damage caused by installation or operating errors!

Publishing details:
Operating Instructions for Solenoid Dosing Pump ProMinent

®

 Beta

®

© ProMinent Dosiertechnik GmbH, 1998

Address:
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Germany
[email protected]
www.prominent.com

Subject to technical modifications

ProMinent

Pr

o

Minent

®

Please tear out this page!

Pr

o

Minent

®

Operating Instructions Manual

Solenoid Dosing Pump
Beta

® 

BT4a and BT5a

Part No. 987871 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA BE 021 07/08 GB

Please enter identcode of the device here.

BT4A

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BT5A

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BA_BE_021_07_08_GB1.p65

04.08.2008, 8:03 Uhr

2

Summary of Contents for Beta BT4a

Page 1: ...structions manual through completely before commissioning this equipment Do not discard The operator shall be liable for any damage caused by installation or operating errors ProMinent ProMinent Opera...

Page 2: ...osing Pump ProMinent Beta ProMinent Dosiertechnik GmbH 1998 Address ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany info prominent com www prominent com Subject to tech...

Page 3: ...Illustrated views of Beta Fig 01 Page 1 3 1 a d b c 3 2 a d b c 3 3 a d b f 3 4 a d b f 3 5 a e b d 1 a b c d e f g h 2 a b 1 2 3 g c g c c...

Page 4: ...unction switch 1f Mains connector 1g External operating terminal 1h Float switch connector 2 Power end 2a Relay insertion point 2b Optional relay 3 Liquid end 3 1 Liquid end without bleed valve with w...

Page 5: ...es and Weights 9 4 3 Capacity Data 12 4 4 Reproducibility 14 4 5 Viscosity 14 4 6 Materials Information 14 4 7 Electrical Data 14 4 8 Environmental Conditions 15 5 Removal of Packaging 16 6 Electrical...

Page 6: ...icals or suspended solids Take care when using aggressive chemicals that the materials used in the pump are resistant to those chemicals see ProMinent Chemical Resistance List in the product catalogue...

Page 7: ...injury or damage to persons or materials for which we cannot accept liability CAUTION Pumps must be accessible at all times for both operating and servicing Access must not be obstructed in any way Th...

Page 8: ...ProMinent Page 6 Safety 2 4 EC Declaration of Conformity...

Page 9: ...nction switch External operating mode Allows adjustment of individual strokes via the external operating mode terminal by means of contact or semi operating devices Functions Auxiliary Frequency funct...

Page 10: ...bleed valve with valve springs for PP only 4 no vent with valve springs for highly viscous media 9 self degassing for PP and NP Hydraulic Connections 0 standard connections Version 0 with ProMinent l...

Page 11: ...05 108 110 91 M 70 90 90 90 90 90 90 110 Technical Data 4 2 Sizes and Weights Materials option PP Dimensions Beta 4 Beta 5 Materials option NP 81 96 132 144 41 36 10 15 K L M 14 80 80 92 102 E 95 101...

Page 12: ...0 9 9 16 15 15 F 171 173 180 181 181 186 187 187 K 77 77 74 74 76 74 74 76 L 92 92 89 89 91 89 89 91 M 62 70 66 70 90 90 90 90 90 90 Materials option PVDF 92 102 80 80 148 160 95 101 F E 132 144 81 96...

Page 13: ...4 Beta 5 1000 1601 1602 1005 0708 0413 0220 1605 1008 0713 0420 0232 E 34 27 25 8 9 31 2 3 10 F 156 164 165 198 199 171 203 204 212 K 78 72 75 77 77 75 77 77 78 L 89 89 88 91 93 88 91 93 93 M 51 60 6...

Page 14: ...4 2 0 39 2 4 4 0 41 8x5 2 7 0 5 3 1 0708 7 6 6 0 61 3 5 7 5 0 69 8x5 2 0 0 5 3 1 0408 4 7 5 0 69 2 8 1 0 75 8x5 2 0 0 5 3 1 0413 4 10 8 1 00 2 12 6 1 17 8x5 2 5 0 5 3 1 0220 2 16 2 1 50 1 18 0 1 67 1...

Page 15: ...pressure o x i pressure PP NP PV TT SS bar l h ml stroke bar l h ml stroke mm m WG m WG bar approx kg 1605 16 4 1 0 38 8 4 9 0 45 8x5 4 0 3 0 3 4 5 5 9 1008 10 6 8 0 63 5 8 3 0 76 8x5 3 0 3 0 2 4 5 5...

Page 16: ...00 mPas for standard liquid end max 500 mPas for spring valves max 50 mPas for self degassing metering pumps 4 6 Materials Information Technical Data 4 7 Electrical Data Version 200 230 V 10 50 60 Hz...

Page 17: ...tor with earth lead 115 V AC Version Beta 4 Beta 5 Nominal capacity 17 W 22 W Current l eff 0 5 A 0 8 A Peak current 4 0 A 6 5 A Peak switching current 15 A for 1 ms 15 A for 1 ms Fuse 0 8 AT 0 8 AT V...

Page 18: ...supply ON Off switching The pump should only be able to be disconnected from the power by removing the plug from the socket via the stop setting on the multifunction switch remote stop via an external...

Page 19: ...en 30 and 100 however Multifunction switch The multifunction switch 1e is used to select the operating mode and to set the stroking rate The following operating modes are selected using the multifunct...

Page 20: ...External to Manual The operation of the Beta pump when changing from external to manual options when external cable is connected takes two forms Identity code control type 0 no lock External and manua...

Page 21: ...reach the fault indicating level 20 mm remaining in chemical feed tank It also flashes to indicate undefined operating status Relay Relay output fault indicating An alarm relay can be ordered as on op...

Page 22: ...fly and sharply with a hammer approx 250 g If necessary clean up the edges of the opening Remove the pressed out section from the Beta Inserting the relay component Hold the relay component with your...

Page 23: ...162 strokes min 144 strokes min 126 strokes min 108 strokes min 90 strokes min 72 strokes min 54 strokes min 36 strokes min 18 strokes min Capacity l h stroke frequency BT4a 1601 at medium back press...

Page 24: ...144 strokes min 126 strokes min 108 strokes min 90 strokes min 72 strokes min 54 strokes min 36 strokes min 18 strokes min Capacity l h stroke frequency BT4a 0413 at medium back pressure stroke length...

Page 25: ...kes min 144 strokes min 126 strokes min 108 strokes min 90 strokes min 72 strokes min 54 strokes min 36 strokes min 18 strokes min Capacity l h stroke frequency BT5a 0713 at medium back pressure strok...

Page 26: ...g is connected firmly to the liquid end Check that the bleed valve is firmly fixed in place Examine the discharge and bypass tubing for kinks Check that the coarse fine bleed function is working corre...

Page 27: ...valve is designed almost similar to a pressure valve Take care however that both valve inserts are actually identical an additional spacer is found under the valve inserts in the liquid end a shaped s...

Page 28: ...condition of the safety diaphragm 5 and replace if necessary Push the safety diaphragm 5 onto the drive axle until the outer edge is flush with the pump housing 6 do not push further Screw the new dia...

Page 29: ...he drive axis Remove the back plate 4 from the housing 6 Check the condition of the safety diaphragm 5 and replace it if necessary Push the safety diaphragm 5 onto the drive axle until the outer edge...

Page 30: ...y in position you will feel the resistance of the return spring CAUTION Do not overtighten the diaphragm The top plate must remain in position to prevent the safety diaphragm from distorting Position...

Page 31: ...eached the first float switch trigger level Remedy Refill chemical tank Red LED display fault indicator is lit Reason Liquid level in the feed tank has reached the fault float switch trigger level 20...

Page 32: ...0 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Suction valve set PPE 792644 Suction valve set PPB 792646 Connector kit 4 valve balls 404201 1 seal set EPDM 1001775 1 se...

Page 33: ...tion valve set PPB 1001436 Connector kit Spare parts kits for Type Material Order No 0708 1008 PPE 1001648 0413 0713 PPE 1001649 0220 0420 PPE 1001650 0708 1008 PPB 1001656 0413 0713 PPB 1001657 0220...

Page 34: ...t PPE 1001441 Discharge valve set PPB 1001440 Diaphragm 0232 1000251 Suction valve set PPE 1001437 Suction valve set PPB 1001436 Connector kit Spare parts kits for Type Material Order No 0232 PPE 1001...

Page 35: ...0 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Suction valve set PCE 792119 Suction valve set PCB 792026 Connector kit The listed items are included in the spare parts...

Page 36: ...1001438 Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Suction valve set PCE 1001435 Suction valve set PCB 1001434 Connector kit The listed items are included in the spare parts...

Page 37: ...PCE 1001439 Discharge valve set PCB 1001438 Diaphragm 0232 1000251 Suction valve set PCE 1001435 Suction valve set PCB 1001434 Connector kit Spare parts kits for Type Material Order No 0232 NPE 100171...

Page 38: ...00 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Suction valve set PCE 792119 Suction valve set PCB 792026 Connector kit 4 valve balls 404201 1 seal set EPDM 1001775 1 s...

Page 39: ...B 1001438 Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Suction valve set PCE 1001435 Suction valve set PCB 1001434 Connector kit Spare parts kits for Type Material Order No 070...

Page 40: ...t PCE 1001439 Discharge valve set PCB 1001438 Diaphragm 0232 1000251 Connector kit Suction valve set PCE 1001435 Suction valve set PCB 1001434 Spare parts kits for Type Material Order No 0232 NPE 1001...

Page 41: ...5 PCE 792058 Connector kit 6 4 PCB 817065 Connector kit 8 5 PCB 817066 Connector kit 6 4 PPE 817160 Connector kit 8 5 PPE 817161 Connector kit 6 4 PPB 817173 Connector kit 8 5 PPB 817174 Connector kit...

Page 42: ...817173 Connector kit 6 4 PCE 791161 Connector kit 6 4 PCB 817065 Vent valve PPE 1001063 Vent valve PPB 1001062 Vent valve PCE 1001061 Vent valve PCB 1001060 Diaphragm 0708 1000248 Diaphragm 0413 1000...

Page 43: ...to technical alterations Connector kit 6 4 PVT 1023246 Connector kit 8 5 PVT 1023247 Discharge valve set 4 7 2 PVT 1023127 Suction valve set 4 7 2 PVT 1023128 Connector kit Diaphragm 1000 1000244 Memb...

Page 44: ...rts kit Customer accessories Subject to technical alterations Diaphragm 0708 1008 1000248 Membran 0413 0713 1000249 Membran 0220 0420 1000250 Connector kit 18 5 PVT 1023247 Connector kit 12 9 PVT 1023...

Page 45: ...d items are included in the spare parts kit Customer accessories Subject to technical alterations 1 Seal set 9 2 2 PVT 1023129 4 Valve balls 9 2 404281 Connector kit 12 9 PVT 1023248 Discharge valve s...

Page 46: ...ragm 1000 1000244 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Suction valve set TTT 809407 Connector kit Spare parts kits for Type Material Order No 1000 TTT 1001737 1601 TTT...

Page 47: ...t TTT 809444 Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Suction valve set TTT 809445 Connector kit 4 valve balls 404281 12 seals PTFE 483975 Spare parts kits for Type Materia...

Page 48: ...817202 Discharge valve set TTT 809444 Diaphragm 0232 1000251 Suction valve set TTT 809445 Connector kit 4 valve balls 404281 12 seals PTFE 483975 Spare parts kits for Type Material Order No 0232 TTT 1...

Page 49: ...44 Diaphragm 1601 1000245 Diaphragm 1602 1000246 Diaphragm 1005 1000247 Suction valve set 6 mm SST 809419 Connector kit 4 valve balls 404201 12 seals PTFE 483907 Spare parts kits for Type Material Ord...

Page 50: ...mm SST 809446 Diaphragm 0708 1000248 Diaphragm 0413 1000249 Diaphragm 0220 1000250 Suction valve set 8 mm SST 809495 Suction valve set 12 mm SST 809447 Connector kit 4 valve balls 404281 12 seals PTFE...

Page 51: ...in the spare parts kit Customer accessories Subject to technical alterations Connector kit 12 mm SS 104245 Discharge valve set 12 mm SST 809446 Diaphragm 0232 1000251 Suction valve set 12 mm SST 8094...

Page 52: ...ProMinent Page 50...

Page 53: ...ProMinent Page 51...

Page 54: ...l 91 80 23578872 prominent hpfcindia com www prominentindia com ProMinent Fluid Controls Ltd Ireland Tel 353 71 9151222 info prominent ie ProMinent Italiana S R L Italy Tel 39 0471 920000 info promine...

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