ProMinent 04350 PVT Operating Instructions Manual Download Page 1

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Diaphragm Motor-Driven Metering Pump

Sigma/ 2 Control type S2Cb

Operating instructions

Original Operating Instructions (2006/42/EC)

Part no. 985454

BA SI 044 08/12 EN

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

Summary of Contents for 04350 PVT

Page 1: ...tructions Original Operating Instructions 2006 42 EC Part no 985454 BA SI 044 08 12 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors Technical changes reserved ...

Page 2: ...985455 1 en_GB 2012 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 617 email info prominent com Internet www prominent com 2 ...

Page 3: ...fety notes are identified by pictograms see Safety Chapter Please state identity code and serial number which you can find on the nameplate when you contact us or order spare parts This enables the device type and material versions to be clearly identified In order to make it easier to read this document uses the male form in grammatical structures but with an implied neutral sense It is aimed equ...

Page 4: ...lues error messages 44 8 3 Changing to adjustment mode 45 8 4 Selecting the operating mode Menu Mode 46 8 5 Operating mode settings menu Settings 46 8 5 1 Manual operating mode settings 47 8 5 2 Batch mode settings 47 8 5 3 Contact operating mode settings 48 8 5 4 Analog operating mode settings 51 8 6 Programmable function settings Settings menu 54 8 6 1 Settings for the Auxiliary frequency functi...

Page 5: ...ta 80 14 2 Viscosity 81 14 3 Shipping weight 81 14 4 Wetted materials 81 14 5 Ambient conditions 81 14 5 1 Ambient temperatures 81 14 5 2 Media temperatures 82 14 5 3 Air humidity 82 14 5 4 Enclosure rating and safety requirements 82 14 6 Electrical connection 82 14 7 Diaphragm rupture sensor 83 14 8 Relay 83 14 9 Gear oil 84 14 10 Sound pressure level 84 15 Motor data sheets 85 16 Dimension sheet...

Page 6: ...g by electrical signal Dosing head version 0 without bleed valve without valve springs 1 without bleed valve with valve springs 2 with bleed valve without valve springs 3 with bleed valve with valve springs Hydraulic connector 0 Standard threaded connector in line with technical data 1 Union nut and PVC insert 2 Union nut and PP insert 3 Union nut and PVDF insert 4 Union nut and SS insert 7 Union ...

Page 7: ...ontroller PulseCon trol 1 Manual Controller PulseCon trol Analog Dosing profile 5 as 1 timer 6 as 1 PROFIBUS DP interface M12 plug 7 As 1 CANopen Overload switch off 0 without overload switch off 1 with overload switch off 4 bar 2 with overload switch off 7 bar 3 with overload switch off 10 bar Operating unit HMI S HMI 0 5 m cable 1 HMI 2 m cable 2 HMI 5 m cable X without HMI Safety options 0 Dosi...

Page 8: ...S2Cb Sigma 2 Control Type Version b EN English ES Spanish FR French FPM fluorine rubber for SST 16 bar Pump without HMI control unit Identity code 8 ...

Page 9: ...s been correctly installed and commissioned in accordance with the technical data and specifi cations contained in the operating instructions n The general limitations with regard to viscosity limits chemical resist ance and density must be observed see also ProMinent resistance list In the product catalogue or at www prominent com n Any other uses or modifications are prohibited n The pump is not...

Page 10: ... are available and that they are kept up to date as well as for producing an associated hazard assess ment for the workstations affected CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensur...

Page 11: ... feed chemical Activity Qualification level Storage transport unpacking Instructed person Assembly installation of hydraulic system Technical personnel service Installation electrical Electrical technician Operation Instructed person Maintenance repair Technical personnel service Decommissioning disposal Technical personnel service Troubleshooting Technical personnel electrical technician instruct...

Page 12: ...emed to be a person who has been instructed and if required trained in the tasks assigned to him her and possible dan gers that could result from improper behaviour as well as having been instructed in the required protective equipment and protective measures Service Customer Service department refers to service technicians who have received proven training and have been authorised by ProMinent or...

Page 13: ... Only transport the unit when the red gear bleeding plug is pushed in The packaged unit should also only be stored or trans ported in accordance with the stipulated storage condi tions The packaged unit should be protected from moisture and the ingress of chemicals Compare the delivery note with the scope of supply n Metering pump with mains power cable n If necessary connector kit for hose pipe c...

Page 14: ...ue Unit Minimum storage and transport tempera ture 10 C Maximum storage and transport tempera ture 50 C Maximum air humidity 95 rel humidity non condensing Ambient conditions Storage transport and unpacking 14 ...

Page 15: ...rol unit 2 Frequency converter 3 Drive unit 4 Stroke length adjustment wheel 5 Drive motor 6 Liquid end 7 Diaphragm rupture sensor 1 2 P_SI_0088_SW Fig 4 Sigma control elements 1 Bleed valve Option 2 Diaphragm rupture sensor visual Overview of equipment Control elements Overview of equipment and control elements 15 ...

Page 16: ... OK key 10 UP key P_SI_0106_SW 6 7 5 4 3 2 1 8 Fig 6 Connector cover control elements 1 Relay and mA output option 2 Optional module slot timer PROFIBUS 3 Diaphragm rupture terminal 4 External control terminal 5 Dosing monitor terminal 6 Level Switch terminal 7 CAN bus port external 8 LEDs as Fig 5 and status LED CAN bus external not shown Stroke length adjustment wheel Overview of equipment and c...

Page 17: ...anging a number Change to the next digit 1x long press Change from the continuous dis plays to the secondary displays UP DOWN Pressed briefly Change directly changeable varia bles Select another setting change individual number or number Simultaneous long press Priming ESC Pressed briefly Jumps back one menu level Pressed for 2s Jumps to a continuous display Exit the setting menu without saving 4 ...

Page 18: ...al The pump was externally stopped by the Pause contact 2 Timer The pump was stopped via the timer 2 CAN open CANopen The pump was stopped via the external CAN bus 2 Profi bus PROFIBUS The pump was externally stopped by the PROFIBUS 3 Auxiliary The pump is currently pumping with the auxiliary fre quency as the stroke rate During this time the pump is in Manual operating mode 3 Diaphragm rupture A ...

Page 19: ...ype 0 20 is set 9 4 20 4 20 4 20 mA The pump is in operating mode Analog The processing type 4 20 is set 9 Linear The pump is in operating mode Analog The processing type Curve Linear is set 9 Upper sideband The pump is in operating mode Analog The processing type Curve Upper sideband is set 9 Lower sideband The pump is in operating mode Analog The processing type Curve Lower sideband is set 10 Co...

Page 20: ... The different stroke lengths are in effect caused by a limitation of the return stroke see figure The slide rod transmits the stoke motion to the metering diaphragms P_SI_0123_SW 6 7 8 3 10 1 5 6 Fig 7 Section through the drive unit Sigma 2 1 Electric motor 2 Worm gear not visible 3 Eccentric cam 4 Slide rod 5 Return spring 6 Stroke adjustment dial 7 Axle 8 Uptake fork 10 Gear bleeding plug The s...

Page 21: ...ted as much as possible which makes possible a precise and problem free dosing of viscous and gaseous media This setting should also be chosen to minimise the NPSH value 5 2 Liquid end The diaphragm 2 hermetically shuts off the pump volume of the dosing head 4 towards the outside The suction valve 1 closes as soon as the diaphragm 2 is moved in to the dosing head 4 and the feed chemical flows thro...

Page 22: ...d valve normally operates as a simple directly controlled bleed valve As soon as the pressure exceeds the pressure value which is set using the large spring 1 it lifts the ball 2 The feed chemical then flows out through the hose connection 5 e g into a storage tank 1 2 5 3 P_SI_0109 Fig 10 Integral bleed valve 1 Spring large 2 Ball 3 Rotary dial 5 Hose connection Functional description 22 ...

Page 23: ...he transparent cover 7 so that it then becomes clearly visibleFig 11 With the electrical diaphragm rupture sensor a switch is switched A con nected signalling device must signal the diaphragm rupture Fig 11 Visual diaphragm rupture sensor triggered and untriggered The electrical diaphragm rupture sensor is connected to the diaphragm rupture indicator terminal If a diaphragm rupture occurs the red ...

Page 24: ...nt It is possible to pre select a metering quantity batch or a number of strokes via the control unit BUS operating mode Identity code control variant CANopen or PRO FIBUS DP interface This operating mode provides the option of control ling the pump via BUS see Supplementary instructions for ProMinent delta and Sigma with PROFIBUS 5 6 Functions The following function can be ordered via the identit...

Page 25: ...options Output relay option In the event of fault signals warning signals stop ping of the pump or tripped level switches the relay connects to complete an electric circuit for alarm horns etc The relay can be retrofitted via a knock out in the drive unit The various functions can be adjusted see Settings Relay Fault indicating and semiconductor relay option In the event of fault sig nals warning ...

Page 26: ...n is faulty Contact cus tomer service Contact customer service in the event of all other flash codes Fault indicator red The fault indicator illuminates if a fault occurs e g liquid level low 2nd stage Warning indicator yellow The warning indicator illuminates if the pump electronics detect a condition which may lead to a fault e g liquid level low 1st stage Operating indicator green The operating...

Page 27: ... the pump providing it is functioning re 2 Fault Stop and Pause stop everything apart from Priming re 3 The Auxiliary frequency stroke rate always has priority over the stroke rate specified by an operating mode listed under 4 Functional description 27 ...

Page 28: ...and material damage may be caused if the unit is operated outside of the permissible ambient conditions Please observe the permissible ambient conditions refer to the chapter entitled Technical Data WARNING Danger of electric shock If water or other electrically conducting liquids penetrate into the drive housing in any other manner than via the pump s suction connection an electric shock may occu...

Page 29: ...ty too low If the valves of the liquid end do not stand upright they cannot close correctly The discharge valve must be upright Capacity too low Vibrations can disturb the valves of the liquid end Secure the metering pump so that no vibrations can occur Take the dimensions m for the fastening holes from the appropriate dimensional drawings or data sheets Fasten the pump base to the supporting floo...

Page 30: ...CAUTION Warning of faulty operation Do not install the HMI and cable too close to devices and cabling that emit strong electrical interference Assembly 30 ...

Page 31: ...n advantage when working with highly aggressive or hazardous feed chemicals Install a bleed valve with recirculation in the storage tank Install an additional shut off valve on the discharge or suction ends CAUTION Suction problems possible For feed chemicals with a particle size greater than 0 3 mm the valves may no longer close properly Install a suitable filter in the suction line CAUTION Warni...

Page 32: ...serts from ProMinent see Ä on page 31 In the event that an unflared insert is used e g third party part an elastomer flat seal must be used see Ä on page 31 Numerous installation instructions with drawings are con tained in the General Operating Instructions for ProMinent motor driven metering pumps and hydraulic accessories Precise metering is only possible when the back pres sure is maintained a...

Page 33: ...pipe section 3 Plastic liquid end CAUTION Warning of feed chemical spraying around If no overflow line was connected to the integral bleeder valve feed chemical sprays out of the tube connection as soon as the bleeder valve opens An overflow line must always be connected to the inte gral bleeder valve and be fed back to the storage tank or if required by the regulations into a special storage tank...

Page 34: ...signal generated upon a diaphragm rupture Only rely on the diaphragm rupture sensor at back pres sures greater than 2 bar 7 2 Installation electrical WARNING Danger of electric shock Unprofessional installation may lead to electric shocks All cable cores cut to length must be provided with cable end sleeves The Installation electrical of the device may only be undertaken by technically trained per...

Page 35: ...ric diaphragm rup ture sensor it must also be electrically installed Electrically connect the enclosed diaphragm rupture sensor Only with combustible media CAUTION Fire danger The electric diaphragm rupture sensor must stop the pump immediately after a diaphragm rupture and trigger an alarm The pump must only be returned to service once a new dia phragm has been fitted 7 2 1 1 Relay 7 2 1 1 1 Outp...

Page 36: ... V and 50 60 Hz 100 mA Minimum mechanical lifespan 200 000 Switching operations Data Value Unit Residual voltage max at Ioff max 1 µA 0 4 V Maximum current 100 mA Maximum voltage 24 VDC Closing duration 100 ms Pin assignment To pin VDE cable Contact Relay 1 yellow NC normally closed or NO normally open Fault indi cating relay 4 green C common Fault indi cating relay 3 white NC normally closed or N...

Page 37: ...ge 4 20 mA Ripple max 80 μA pp Ripple max 250 Ω Data Value Unit Residual voltage max at Ioff max 1 µA 0 4 V Maximum current 100 mA Maximum voltage 24 VDC Closing duration 100 ms To pin VDE cable Contact Relay 1 yellow Current output 4 green Current output 3 white NC normally closed or NO normally open Fault indi cating relay 2 brown C common Fault indi cating relay 2 3 1 4 P_SI_0010_SW Fig 26 Pump...

Page 38: ...alog 5 grey Auxiliary 1 4 2 3 5 for for for for for blue black open Alarm message brown black open Alarm message Pump stopped Contact open Alarm message For control type 0 Pump stopped Close contact Metering stroke Pause function brown black closed Pump dosing brown black open Pump stopped External Contact white black close Start contact for pump Analog blue black Analog input 0 4 20 mA Pause func...

Page 39: ...V Input resistance 10 kΩ Control n Potential free contact approx 0 5 mA n Semiconductor switch residual voltage 0 7 V min contact duration 20 ms Max pulse frequency 25 pulses s 3 Analog input Input apparent ohmic resistance approx 120 Ω 4 GND 5 auxiliary input Voltage with open contacts approx 5 V Input resistance 10 kΩ Control n Potential free contact approx 0 5 mA n Semiconductor switch residual...

Page 40: ...sensor 3 white NO pacing relay Fault indicating and Pacing relay VDE cable Empty signal 2 brown C pacing relay 1 white NO 4 brown C 1 yellow NO fault alert 4 green C fault alert 2 green NC fault alert 3 brown Pause 2 blue Alarm 1 black GND 1 brown 5 V 2 white Cod 4 black GND 3 blue 2 blue Alarm 1 black GND VDE cable 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary P_SI_0089...

Page 41: ...ey Auxiliary External activation 1 brown Pause 2 white Contact 4 black GND 3 blue Analog 5 grey Auxiliary External activation GND GND Function External Contact ProMinent universal control wire 5 core Pause function Auxiliary rate function Function External Contact Pulse frequency e g contact water meter PLC etc Pulse frequency e g contact water meter PLC etc Continuous contact potential free E g e...

Page 42: ... grounding type receptacle WARNING Danger of electric shock In the event of an electrical accident it must be possible to quickly disconnect the pump and any electrical ancillaries which may possibly be present from the mains Install an emergency cut off switch in the mains supply line to the pump and any electrical ancillaries which may be present or Integrate the pump and electrical ancillaries ...

Page 43: ... Key electrical data can be found on the pump name plate 7 2 4 Other units Install the other units according to their supplied documentation Other units Installation 43 ...

Page 44: ...the arrow keys UP or DOWN In this way the digit between the triangles is increased or reduced Select the digit position in a number using the key i Press the P OK key The display simultaneously changes to the next selection to the next menu option or into a continuous display 8 2 Checking adjustable values error messages Before you adjust the pump you can check the actual settings of the adjustabl...

Page 45: ...e appears in the bottom line 2 Now quickly press the i key to page through the info displays of the bottom line 8 3 Changing to adjustment mode If the P OK key is pressed for 2 seconds in a continuous display the pump changes to adjustment mode If under Service è Safety è Access protection Lock menu or Lock all was set top left key symbol instead of i proceed as follows 1 Press the P OK key ð The ...

Page 46: ...ration n Batch for batch operation n Contact for contact operation n Analog for current control Continuous display Main menu Mode Settings Service Information Language Mode Manual Batch Contact Analog 8 5 Operating mode settings menu Settings Various settings can be adjusted in the Settings menu dependent on the selected operating mode Setting menus are available in all operating modes for the fol...

Page 47: ...u Auxiliary freq Menu Flow Menu Calibrate Menu Dosing Menu Bleeding Menu Relay Menu Analog output Menu Diaphragm break Menu System Main menu Mode Settings Service Information Language Fig 29 Settings menu branch 8 5 1 Manual operating mode settings No setting menu is available in Manual operating mode in the menu Settings 8 5 2 Batch mode settings The BATCH menu is available under Batch mode in th...

Page 48: ...om the Manual operating mode to the Batch operating mode the pump maintains the stroke rate The stroke rate can also be set in Batch mode It should normally be set to the maximum stroke rate Additionally you can activate the Memory function extension Identifier m When Memory is activated the pump adds up the remaining strokes which could not be processed up to the maximum capacity of the stroke me...

Page 49: ...Main menu Mode Settings Service Information Language Settings Contact Auxiliary freq Calibrate Dosing Relay Contact Memory Factor End 1 00 Factor Contact Memory Factor End 1 00 0 0 1 0 0 The number of strokes per pulse depends on the factor which you input By use of the factor you can multiply incoming pulses by a factor between 1 01 and 100 00 or reduce them by a factor of 0 01 to 1 00 Number of ...

Page 50: ...ion With a factor of 1 1 stroke is executed per 1 pulse With a factor of 0 5 1 stroke is executed after 2 pulses With a factor of 0 1 1 stroke is executed after 10 pulses With a factor of 0 75 1 stroke is executed once after 2 pulses then 1 stroke is executed after 1 pulse two times and then again 1 stroke after 2 pulses etc Example table If a remainder is obtained when dividing by the factor then...

Page 51: ... three types of current signal processing n Standard 0 20 mA or 4 20 mA n Extended Curve type 0 20 mA At 0 mA the pump is stationary At 20 mA the pump works at the maximum stroke rate Between these values the stroke rate is proportional to the current signal Standard 0 20mA 4 20mA Main menu Mode Settings Service Information Language Settings Analog Auxiliary freq Calibrate Dosing Relay Analog Stan...

Page 52: ...alog Standard Extended End Curve type Linear Lower sideband Upper sideband Curve points I1 0 0 mA F1 0 I2 20 0 mA F2 80 End I1 Continuous display 00 0 mA Linear The symbol Linear appears on the LCD screen You can enter any stroke rate behaviour of the pump proportional to the current signal For this purpose enter any two points P1 I1 F1 and P2 I2 F2 F1 is the stroke rate at which the pump is to op...

Page 53: ...20 a b P1 P2 Fmax B0089 I mA I 1 I 2 F1 0 20 P1 P2 F2 Fmax Fig 31 Frequency current diagram for a Lower sideband b Upper sideband Upper sideband Using this processing type you can control a metering pump using the current signal as shown in the diagram above However you can also control two metering pumps for different feed chemicals via a current signal e g one acid pump and one alkali pump using...

Page 54: ... only available if a relay is fitted n System menu SYSTEM 8 6 1 Settings for the Auxiliary frequency function AUX menu Continuous display Main menu Mode Settings Service Information Language Settings Batch Auxiliary freq Calibrate Dosing Relay Auxiliary freq 0 70 The programmable function Auxiliary frequency facilitates the switchover to an auxiliary stroke rate which can be set in the Auxiliary f...

Page 55: ...hose into a measuring cylinder containing the feed chemical the discharge hose must be installed in a permanent manner operating pressure 2 Prime using the feed chemical simultaneously press the two arrow keys should the suction hose be empty 3 Record the level in the measuring cylinder 4 To set the volume unit follow the menu path Settings è System è Units 5 Using the arrow keys select the correc...

Page 56: ...ontinuous display Under Dosing è Dosing profile you can precisely match the pump metering flow over time against the requirements of the particular applica tion see Chapter Function Description Under Dosing profile Discharge opti the discharge stroke is elon gated the suction stroke is executed as quickly as possible This setting is suitable for example for those applications that require optimum ...

Page 57: ...s missing in a sequence as often as set in the menu Dosing monitor under Tolerance due to a failure or too low a metering level then this function stops the pump The last menu option Signalization provides the choice of whether this case should lead to an Error or a Warning The function Dosing monitor can be deactivated under Control The function Dosing monitor can be deactivated for the operating...

Page 58: ...P START or pause or command from an optional module Pacing relay The relay switches every stroke Option The relay has the option of which module was plugged in e g timer see Troubleshooting chapter You can also indicate how the respective relay should behave as soon as it switches You can change this via the setting ENERGIZING NO RELEASING NC The setting option for the Relay function only exists i...

Page 59: ...e pump according to the following formula here for the range 4 20 mA I 4 20 16 x f fmax x L 100 4 with l Output current in mA f Stroke rate in strokes min L Stroke length in fmax Maximum stroke rate in strokes min In the Contact and Batch operating modes f is the stroke rate which is set in the Stroke rate continuous display 8 6 7 Settings for the Diaphragm break function DIAPHRAGM BREAK menu Cont...

Page 60: ... Clear counters CLEAR COUNTERS menu Continuous display Main menu Mode Settings Service Information Language Service Clear counters Display HMI logout Security End Clear counters All Stroke counter Quantity counter In the CLEAR COUNTERS menu you can either delete the stored total number of strokes Stroke counter or the total litres Quantity counter reset to 0 or both together n All n Stroke counter...

Page 61: ... pump HMI To logout run through the menu above Thereafter the HMI can be removed from the pump Logging on takes place automatically whenever the HMI cable is con nected to the CAN port If the HMI must be formally logged into Logging on via the menu occurs in exactly the same way as logging off If the HMI is disconnected from the CAN bus without first logging it off the pump remains stationary WARN...

Page 62: ...iew Operating setting diagram in the appendix n Select Lock all to lock the adjustment option for the directly adjust able variables in the continuous displays and to lock the stroke length point in the overview Operating setting diagram in the appendix in addition to the adjustment mode If an Access protect is then set after 1 minute a padlock will appear instead of the i in the top left of the c...

Page 63: ... Main menu Mode Settings Service Information Language Information Identcode Serial number Versions End Versions Software version Hardware version End ESC In the Info sub menu you can read off the following identification num bers n Identity code n Serial number n Software versions n Hardware versions 8 9 Set language LANGUAGE menu Language Main menu Settings Service Information Language End German...

Page 64: ...an i For supplementary information see the overviews Con trol elements and key functions in the chapter Device overview and control elements and Operating setting diagram in the appendix Also take note of the overview Continuous displays in the appendix It shows which continuous displays are available in which operating mode and which variables are directly changeable in the relevant continuous di...

Page 65: ...You can change the stroke rate in the Stroke rate continuous display To change a precisely previously set feed rate possibly specified in litres there is an option of changing it via the stroke rate As the stroke rate is digitally processed there is no tolerance By contrast changing via the stroke length interferes with the mechanical tolerance You can change the capacity once the pump has been ca...

Page 66: ...ues Fig 32 Operating options with a locked operating menu 9 2 Remote operation There is an option to control the pump remotely via a signal cable refer to your system documentation and to the Electrical Installation chapter The pump can also be remotely controlled via PROFIBUS option Sup plementary instructions are available for this Or via an external CANopen bus Supplementary instructions are av...

Page 67: ...otective measures before working on the pump e g safety glasses safety gloves Observe the safety data sheet for the feed chemical Drain and flush the liquid end before working on the pump WARNING Danger of an electric shock When working on the motor or electrical auxiliary equipment there is a danger of an electric shock Before working on the motor take note of the safety instructions in its opera...

Page 68: ...ch is dependent upon the following parameters n System back pressure n Operating temperature n Feed chemical properties When using abrasive feed chemicals the diaphragm service life is reduced In such cases more frequent checking of the diaphragm is rec ommended Data Value Unit Tightening torques for dosing head screws 4 5 5 0 Nm Draining gear oil 1 Remove the vent screw 1 2 Place an oil trough un...

Page 69: ...ropriate protective measures before working on the pump e g safety glasses safety gloves Observe the safety data sheet for the feed chemical Drain and flush the liquid end before working on the pump 11 1 Cleaning valves Unsuitable spare parts for the valves may lead to problems for the pumps Only use new components that are especially adapted to fit your valve both in terms of shape and chemical r...

Page 70: ...e parts from the valve body 2 4 Replace the worn parts 5 Clean the remaining parts 6 Check all parts 7 Insert the valve ball 3 and the valve seat 4 8 Screw on the valve cap 5 1 2 3 4 5 P_SI_0013_SW Fig 33 Simple cross section through ball valve 1 Flat seal 2 Valve body 3 Valve ball 4 Valve seat 5 Valve cap Repairs 70 ...

Page 71: ...top at 0 stroke length ð The drive axle is now difficult to turn 3 Switch off the pump 4 Unscrew the hydraulic connectors on the discharge and suction side 5 Unscrew the diaphragm rupture sensor from the dosing head 6 Remove the 6 screws on the dosing head 7 Remove the dosing head 8 Check the condition of the diaphragm rupture sensor see Ä Checking the condition of the diaphragm rupture sensor on ...

Page 72: ...ly to start with 15 Screw the diaphragm rupture sensor into the dosing head 16 Start up the pump and adjust the stroke length to 100 17 Stop the pump and tighten the screws crosswise Tightening torque see Ä Tightening torques on page 68 18 Start the pump and at maximum pressure check for leaks CAUTION Warning of escaping feed chemical The liquid end may leak should it not be possible to check the ...

Page 73: ...ensor Optical diaphragm rupture sensor 1 Unscrew the transparent cover from the diaphragm rupture sensor 2 Press the red cylinder into the diaphragm rupture sensor until it engages 3 Press the piston on the other side of the diaphragm rupture sensor with a blunt smooth object into the dosing head approximately 4 mm until it triggers CAUTION Feed chemical may escape If the expandable flap of the di...

Page 74: ...e diaphragm is damaged then feed chemical can escape when there is a dia phragm rupture The piston must not be scratched it must remain com pletely smooth so that during operation it does not damage the expandable flap of the diaphragm 2 Repeat the test 3 If the monitor does not trigger an alarm both times replace the membrane rupture sensor 4 After a successful test continue at the top by fitting...

Page 75: ...e valves drying out Take suction hose out of the storage tank and thoroughly flush out the liquid end Technical personnel Major crystalline deposits on the ball seat due to the valves drying out Dismantle the valves and clean them refer to the Overhaul chapter Technical personnel Fluid is escaping from the backplate The screws in the dosing head are too loose Tighten the screws in the dosing head ...

Page 76: ...than set in the FLOW menu Press the P OK key Investigate and clear the cause Technical personnel The symbol Membrane DIAappears flashing on the LCD screen and the error message Diaphragm break E 38 3 and the pump stops The diaphragm is broken Replace the diaphragm and clean the diaphragm rupture sensor refer to the Repair chapter Technical personnel The symbol Stroke length adjustment STRKappears ...

Page 77: ...e menu was locked Turn the stroke adjustment dial back or enter the code Technical per sonnel The symbol Overload p appears flashing on the LCD screen plus the error message Overload FU W6 4 A constriction or a closed shut off valve on the discharge side Open the shut off valve or rec tify the constriction Technical per sonnel The Temperature symbol C F appears flashing on the LCD screen plus the ...

Page 78: ...y clean the liquid end and the housing of chemicals and dirt Adhere to the safety data sheet for the feed chemical WARNING Warning of dangerous or unknown feed chemical Should a dangerous or unknown feed chemical be used It may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump e g safety glasses safety gloves Observe the s...

Page 79: ...serve the safety data sheet Flush the dosing head thoroughly when using haz ardous feed chemicals 5 Possible additional work see chapter Storage Transport and Unpacking Personnel n Technical personnel Also drain the gear oil refer to the chapter entitled Maintenance Personnel n Technical personnel CAUTION Environmental hazard due to incorrect disposal Note the local guidelines currently applicable...

Page 80: ... 27 7 5 1 1 1 20 07220 SST 7 100 271 72 160 27 7 5 1 1 1 20 04350 PVT 4 58 352 93 200 29 4 5 1 1 1 20 04350 SST 4 58 352 93 200 29 4 5 1 1 1 20 All figures refer to water at 20 C The suction lift applies to filled suction line and filled liquid end when installed correctly For Sigma types 07120 07220 and 04350 the valves in the dosing head are of type DN 25 G1 1 2 As for these types of pipes DN 20...

Page 81: ...4350 PVT 18 8 SST 24 8 14 4 Wetted materials Material ver sion Liquid end Suction dis charge con nector Seals ball seat Balls Springs Integral relief valve PVT PVDF PVDF PTFE PTFE Ceramic glass Hastelloy C PVDF FPM or EPDM SST Stainless steel 1 4404 Stainless steel 1 4581 PTFE PTFE Stainless steel 1 4404 Hastelloy C Stainless steel FPM or EPDM Metering diaphragm is PTFE coated Types 07120 07220 04...

Page 82: ... contact and humidity IP 65 in accordance with IEC 529 EN 60529 DIN VDE 0470 Part 1 A CAN plug or the supplied sealing cap must always be plugged into the CAN port for the HMI Degree of protection 1 mains power connection with protective earth conductor 14 6 Electrical connection The electrical data do not relate to the motor but the pump which is connected as a whole unit For the motor electrical...

Page 83: ...ot sufficient to use a fuse with the above fuse rating 14 7 Diaphragm rupture sensor Contact loading max at voltage Maximum current 30 V DC 1 A The contact is an opener The contact is an potential free For safety reasons we recommend connecting to a pro tective low voltage e g in accordance with EN 60335 1 SELV The cable can be poled as required 14 8 Relay The technical data for the relay are cont...

Page 84: ...quired Mobil Mobil Gear 634 VG 460 1004542 1 0 l 0 5 l or comparative gear oil 14 10 Sound pressure level Sound pressure level LpA 70 dB in accordance with EN ISO 20361 2010 10 at maximum stroke length maximum stroke rate maximum back pressure water Sound pressure level Technical data 84 ...

Page 85: ...TEX Nr Umgebungstemperatur ambient temperature température ambiante temperatura ambiente Ex Schutzklasse Schaltung ex protective system connection class de protection Ex branchement clase de protección Ex conexión Drehzahlregelbereich speed ajustment range Anmerkung auf Anfrage beim Hersteller comments upon request at manufacturer observation sur demande auprès du producteur observación contactar ...

Page 86: ...F ØG I K 16050 16090 16130 PVT DN 15 253 89 G1 A 111 144 72 122 149 63 16050 16090 16130 SST DN 15 253 88 G1 A 110 133 88 124 123 53 04350 07120 07220 PVT DN 25 289 52 G1 1 2 A 117 155 75 156 168 71 04350 07120 07220 SST DN 25 289 53 G1 1 2 A 117 147 88 162 141 60 Tube nozzle relief valve with thread Thread ØS G 3 4 A 16 Dimension sheets 86 ...

Page 87: ...HMI and wall bracket 2 105 1 72 5 156 7 160 121 48 21 5 6 5 4 5 3924 3 P_SI_0119_SW Fig 38 Dimensions in mm Dimension sheets 87 ...

Page 88: ...ype 04350 07120 07220 1 Spring 2 Ball 3 Ball seat 4 Diaphragm rupture sensor visual 1033323 1033323 5 Valve 792517 740615 6 Multi layer diaphragm 1029771 1033422 The items listed are included in the spare parts kit Special accesso ries not included in the spare parts kit Technical changes reserved Liquid end Sigma 2 130 DN 15 and 350 DN 25 PVT Exploded view drawings 88 ...

Page 89: ...130 Type 04350 07120 07220 1 Spring 2 Ball 3 Ball seat 4 Diaphragm rupture sensor visual 1033323 1033323 5 Valve 809404 803708 6 Multi layer diaphragm 1029771 1033422 The items listed are included in the spare parts kit Technical changes reserved Liquid end Sigma 2 130 and 350 SST Exploded view drawings 89 ...

Page 90: ...es 16050 16090 16130 Types 07120 07220 04350 FM 130 DN 15 1035951 FM 350 DN 25 1035953 Scope of supply see exploded assembly drawings Spare parts kit Types 16050 16090 16130 Types 07120 07220 04350 FM 130 DN 15 1035957 FM 130 with 2 complete valves 1035954 FM 350 DN 25 1035960 FM 350 with 2 complete valves 1035959 Scope of supply see exploded assembly drawings Spare part Part no HMI wall bracket 1...

Page 91: ...4 6 04350 07220 07120 16130 16090 16050 16 14 12 10 8 0 50 100 150 200 250 300 350 400 450 80 60 40 20 0 100 120 04350 07220 07120 16130 16090 16050 Fig 41 A Capacity C at minimum back pressure dependent on the stroke length s B Capacity C dependent on the back pressure p Diagrams for adjusting the capacity 91 ...

Page 92: ...ate on the unit Applicable EC Machinery Directive 2006 42 EC EC Directives EC EMC Directive 2004 108 EC The safety objectives of the Low Voltage Directive 2006 95 EC were complied with in accordance with Appendix 1 No 1 5 1 of the Machinery Directive 2006 42 EC Applied harmonised standards EN ISO 12100 EN 809 especially EN 60335 1 EN 60335 2 41 EN 61000 6 2 EN 61000 6 4 Technical documentation was...

Page 93: ...ly in Batch mode Acknowledge errors Check adjustable values Menu Settings Menu Mode Menu Timer Menu Profibus Menu Auxiliary freq Menu Dosing monitor Menu Calibration Menu Dosing Menu Relay Menu Diaphragm break Menu System Main menu Mode Settings Service Information Language B0444 Fig 42 Menu appears only with corresponding module Operating adjustment overview 93 ...

Page 94: ... min Capacity Factor Identifier m only if function extension Stroke memory activated variables directly changeable using the Up and Down arrow keys 86500 Manual 180 min 86500 Manual 80 00 h 86500 Batch 180 86500 Batch 0 030 min 86500 Batch 5 86500 Contact 180 min 86500 Analog 0 20 180 min 86500 Analog 80 00 h 0 20 Remaining litres 86500 Batch 80 00 h 86500 Contact 80 00 h Continuous displays 94 ...

Page 95: ...log Stroke rate Strokes h Stroke rate Strokes min Capacity Factor Total litres metering quantity Stroke length Signal current at the input Dosing mode Total number of strokes Batch size remaining litres Remaining strokes 1 only by running through the CALIBRATE menu even after changing the operating mode 2 only with function extension Memory 3 only with current output 1 2 1 2 1 2 1 1 1 1 3 1 1 1 2 ...

Page 96: ...hragm 21 Diaphragm break 59 Diaphragm rupture sensor 15 83 Dimension sheet HMI wall bracket 87 Dimension sheet pump 86 Discharge opti 56 Discharge valve 21 DISPLAY 61 Disposal 79 Dosing 56 57 Dosing head 21 Dosing monitor 57 Dosing profile 56 Drive motor 15 Drive unit 15 20 E Electrical data 82 Emergency 11 Emptying the liquid end 79 Error 26 57 Error messages 44 Extended 51 53 External analog 26 ...

Page 97: ...elay behaviour 57 Relay output 15 Relief valve 15 Remote operation 66 Repairs 69 Replacing the Diaphragm 71 Replacing the metering diaphragm 71 Reproducibility 80 S Safety chapter 9 Safety requirements 82 Scope of supply 13 Secondary displays 45 Security 62 Semiconductor relay 25 36 37 Serial number 63 SERVICE 60 Shipping weight 81 Sideband 53 Signalization 57 Sockets 15 Software versions 63 Sound...

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Summary of Contents for 04350 PVT

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ProMinent 04350 PVT, Operating Instructions Manual, Page: 1 / 97

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Summary of Contents for 04350 PVT

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