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INTELLI-RV

12V POWER MANAGEMENT SYSTEM

P/No. PM400 & PM435-BT

(Not inc. PM435-BT)

(Not inc. PM435-BT)

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Summary of Contents for INTELLI-RV

Page 1: ...INTELLI RV 12V POWER MANAGEMENT SYSTEM P No PM400 PM435 BT Not inc PM435 BT Not inc PM435 BT ...

Page 2: ...onal wiring rules Do not attempt to charge non rechargeable batteries Never charge a frozen battery If theAC cord is damaged do not attempt to use It must be replaced or repaired by a qualified person Corrosive substances may escape from the battery during charging and damage delicate surfaces Store and charge in a suitable area This charger is not intended for use by persons including children wi...

Page 3: ... 3 4 Water tank probe 13 3 4 1 PMWS400 water tank probe 13 3 4 2 PMWS200 water tank probe 13 4 WIRING 14 4 1 Material 14 4 2 System schematic 14 4 3 Preparation 14 4 4 Connection 15 5 DISPLAY 16 5 1 PM435 Master Power Unit 16 5 2 10 Position switch panel PM4SW10 17 5 2 1 2 Position switch panel PM4SW2 17 5 3 Monitor PMLCD BT 17 5 3 1 Monitor symbol explanation 18 5 3 2 Switch explanation 18 5 3 3 ...

Page 4: ...Is equipt with Bluetooth I O controls etc SYSTEM COMPONENTS 1 Master Power Unit 2 Monitor with Bluetooth connectivity 3 10 position switch panel not inc PM435 BT 4 4 Water tank sensors not supplied 5 2 x 2 Position switch panel not inc PM435 BT 6 Cables Refer to Chapter 4 1 for the cable list Figure 1 System Components for PM400 PM435 BT P No PMLCD BT FreshWaterTank 1 Probe Not supplied FreshWater...

Page 5: ...battery 30A MPPT Solar charge controller Built in 14 outputs 11 x fused outputs Battery charging relay 12V 60A 60A continuously 100A 30mins Battery Low Voltage Protection Low Voltage Disconnect Built in Battery Switch Support external remote battery switch Built in shunt for precise battery measurement Control one water pump with four tank probes Thermal controlled fan Spring terminal Screw termin...

Page 6: ...W10 No LABEL TYPE DESCRIPTION 1 Ceiling light DC load control Load control support brightness adjustment 2 Bedroom light DC load control Load control support brightness adjustment 3 Dining light DC load control Load control support brightness adjustment 4 Outside light DC load control Load control on off control 5 Night mode Scene mode Refer to Chapter 2 11 6 Water pump DC load control Load contro...

Page 7: ...n Suitable for water tank Depth 300 400mm 1 4 Bedroom Switch Panel not inc PM435 BT With two bedroom switches the PM400 offers extra customisation Figure 5An overview of Switch Panel PM4SW2 No NAME TYPE DESCRIPTION 1 Bedroom light DC load control Load control support brightness adjustment 2 Night light Scene mode Load control support brightness adjustment Refer to Chapter 2 11 Table 2 Function lis...

Page 8: ...current will automatically be set at 30 of battery capacity Imax 0 3C lcc lcc 11 5V 10 days 1 hr 5mins SOFT START STAGE CURRENT VOLTAGE BULK ABSORPTION FLOAT RECYCLE 1 2 3 4 5 1 2 3 4 5 The PM435 accepts inputs fromAC mains Solar and Starter Battery Alternator However only one source will provide power at one time see table below for details 2 2 Battery Charger Of Stationery Service Battery The ch...

Page 9: ...rter battery reaches 14 0VDC with threshold time delay theVCR will charge the service battery from the alternator VCR will continue charging until the starter battery voltage drops below 13 5VDC and less than 2A charge to service battery with threshold time delay NOTE The PM435 when charging from the starter battery does not provide 5 stage charging It simply takes whatever power and charging is a...

Page 10: ...arge discharge current remainingAH and display time to go Compared to conventional indicating meters a small current can be measured and read accurately with this device With this feature it highlights faults alarms and installation errors ATTENTION If you have loads connected directly on battery instead of PM435 Power Management System the measurement will not be accurate 2 11 Scene mode setting ...

Page 11: ...e battery Connect to service battery 16 L1 Step Connect to load of class D 17 L2 L3 Connect to load of class C 18 L4 L6 Connect to load of class B 19 L7 Switch B Connect to Switch B L8 SwitchA Connect to SwitchA L9 Outside light Connect to Outside light L10 TV Connect toTV L11 Water pump Connect toWater pump 20 L12 Dining light Connect to Dining light L13 Bedroom light Connect to Bedroom light L11...

Page 12: ...Unit mm Ensure clearance on both sides of PM435 unit upon installation A recommended clearance of 5cm on each side Figure 11 Dimension of PM435 Unit mm Hole size Installation 300 284 264 M4 35 55 129 53 5 55 165 284 101 81 101 4 Ø3 5 2 5 2 5 4 Ø4 Ø5 24 87 6 101 43 1 87 6 43 45 35 6 87 6 0 5 82 0 2 87 6 0 5 82 0 2 55 M4 20mm M4 20mm Vertical Installation Hole size Horizontal Installation M4 20mm 4 ...

Page 13: ...osition Switch Panel not inc PM435 BT Figure 15 Dimension of PM4SW10 Unit mm Installation Figure 16 Dimension of PM4SW2 Unit mm Figure 17 Installation of PM4SW10 Unit mm Figure 18 Installation of PM4SW2 Unit mm Figure 19 Dimension of PMWS400 Unit mm Figure 20 Installation of PMWS400 Unit mm Hole size Hole size 19 6 185 170 5 75 5 91 172 5 135 54 49 78 5 85 54 58 22 9 65 7 1 65 6 6 4 M3 12mm 4 M3 1...

Page 14: ...ank 1 level sensor 0 5 6 Tap water tank level sensor 0 6 7 Waste water tank level sensor 0 7 8 2 Position Switch Panel PM4SW2 2 8 9 PV Not Included 0 9 10 Communication line RS485 5m 1 PMLCDC 11 Switch panel line 5m 1 PM4SW10C 12 Battery sensor line 3m 1 PMBS 13 Water tank probe line Not Included 0 PMWS200 PMWS400 14 Water tank probe line 0 15 Water tank probe line 0 16 Water tank probe line 0 17 ...

Page 15: ...N Monitor Switch Panel Battery Sensor Waste Water Tank Tap Water Tank Fresh Water Tank 2 Fresh Water Tank 1 L12 L13 L14 L14 L13 L12 L11 L10 L9 L8 L7 L6 L5 L4 L3 L2 L1 PV D Input Remote Switch Service Batt Service Batt Starter Batt Starter Batt L11L10 L9 L8 L7 L6 L5 L4 L3 L2 L1 Celing Light Bedroom Light Dining Light Step Refigerator Load of Class C Load of Class B Load of Class B Load of Class B S...

Page 16: ... Solar is normal and the service battery is charged by theAC orAlternator Quick flashing flash twice every second PV input error OFF PV disconnected 4 CHG GREEN ON Battery charged Flashing flash once every second Battery charging Slow flashing 1 second on 2 seconds off Battery discharge OFF Battery disconnected 5 FAULT RED ON Short circuit Flash once per cycle Service battery voltage low Flash twi...

Page 17: ...ntrol brightness adjustment 2 Night light Scene mode Load control Brightness adjustment refer to Chapter 2 11 P3 P4 ADDRESS On On 1 On Off 2 Off On 3 Off Off 4 Figure 29An overview of PM4SW2 Table 11 Button explanation of PM4SW2 1 2 Figure 30An overview of Monitor PMLCD BT TBA Outdoor temperature Output power Charging state Service battery Type Capacity Service battery Voltage Current Time to go S...

Page 18: ... It means the unit enters the setting mode For the full details of setting codes please refer to Chapter 6 2 1 PUMP PUMP LOAD LOAD Load Load Load OFF OFF ON Load ON 5 3 1 Monitor Symbol Explanation No DESCRIPTION COMMENTS 1 Water level 0 25 50 75 100 WaterTank 1 EMPTY Flashing the water is less than the recommended level WaterTank 2 WaterTank 3 WaterTank 4 FULL Flashing the gray water or waste wat...

Page 19: ... SWITCH 1 2 3 4 STATUS OFF OFF OFF OFF Factory default setting Configure the Max Charging Current of PM435 Configure the BatteryType Installed DS1 DS2 BATTERY CAPACITY CHARGING CURRENT OF PM435 ON ON 100Ah 10A ON OFF 150Ah 15A OFF ON 200Ah 20A OFF OFF 300Ah 30A When choosing max charging current please take into consideration the consumption of the DC load connected with the system Settings of Bat...

Page 20: ...attery Switch Local Remote This function offers a possibility for user to use a remote battery switch to power on off the service battery output DIP SWITCH DESCRIPTION Local The switch on PM435 unit works Remote The remote switch works and local one is disabled Figure 35 Local Remote Select Switch Local Remote Table 21 Setting code of the Monitor 6 2 Configuration on Monitor Access to the configur...

Page 21: ...rt press the button is to switch on off the LED Warning PM435 BT PM400 dimming function may cause lights with capacitive touch switches to flicker The dimmable outputs are 3 5A output each If the current is exceeded it will turn the lights on and off 6 3 2 Scene Mode Operation There are two modes built in PM4SW10 PM4SW2 and also theAPP control Night mode on PM4SW10 not inc PM435 BT but can be trig...

Page 22: ...PTION 8018 Battery maintenance notice 8027 VCR connect is error 8028 VCR disconnect error 8030 Environment temperature is high 8031 Bulk stage time out 6 4 MAINTENANCE 6 4 1 Battery Monitor Maintenance There is a built in battery measurement in the PM400 PM435 BT systems To assure the accuracy maintain the system with the following instructions 1 Fully charge the battery fromAC grid instead of PV ...

Page 23: ...ng temperature 40 C 65 C 50 C full load 60 C 20A 65 C shutdown the output MODEL PM435 ELECTRICAL SPECIFICATIONS Battery Disconnect LVD Disconnect voltage AGM GEL WET 10 5VDC default LFP LiFePO4 11 2VDC Default Delay off time 60 sec Reconnect voltage AGM GEL WET 11 5VDC default LFP LiFePO4 12 2VDC Default Current draw on Battery 240VAC is off no vehicle charging 720mA Load switch off 295mA LVD off ...

Page 24: ... purchase together with an explanation in writing as to the nature of the claim In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion In the event that a major failure is determined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably foreseeable...

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