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12/24V 30A AUTOMATIC/MANUAL

P/No. HDBC45

WORKSHOP

BATTERY CHARGER

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Summary of Contents for HDBC45

Page 1: ...12 24V 30A AUTOMATIC MANUAL P No HDBC45 WORKSHOP BATTERY CHARGER ...

Page 2: ...onnection to supply mains is to be in accordance with National wiring rules Do not attempt to charge non rechargeable batteries Never charge a frozen battery If the AC cord is damaged do not attempt to use It must be replaced or repaired by a qualified person Corrosive substances may escape from the battery during charging and damage delicate surfaces Store and charge in a suitable area Ensure all...

Page 3: ...n used by experienced users it can deliver an equalization charge to balance the voltage in the battery s cells ENGINE START FUNCTION Starts vehicles with a flat battery after a controlled 5 minute charge LED DISPLAY The battery charger is fitted with an LED digital display that displays the batteries state of charge battery voltage Amp readings correct connection and other warning messages during...

Page 4: ...PE Automatic and Manual INPUT 240V 50Hz 1000W OUTPUT 1 30A at 12V 1 30A at 24V ENGINE START 3 sec on 2 min off 12V 24V 180A at 6V 180A at 12V MINIMUM START 0 0V VOLTAGE BACK DRAIN 12V 24V 7 3mA 13 6mA APPROVALS Electrical Safety EMC ...

Page 5: ...s as per the below illustration Use a Phillips head screw driver to tighten all 4 screws 2 Lay the main body of the battery charger down flat and fit the stabiliser stop to the bottom of the battery charger using the 2 x 25mm screws provided Use a Phillips head screw driver to tighten screws 3 Place the wheel axle provided through the bottom of the battery charger as per the below illustration 4 F...

Page 6: ...ther the 12V or 24V outlet on the top panel of the battery charger via the cable lug on the end of the charging lead To connect both the positive and negative leads to the battery clamps refer to the instructions below 1 Slide the rubber cover off the battery clamp handle 2 Loosen the bolt located on the outside of the battery clamp handle using an 8mm socket 3 Feed the bear copper end of the batt...

Page 7: ...T WORKSHOP 3000 FUSE 2 x 50A CHARGE RATE MINIMUM 12V 24V AMP VOLT 12V 24V TEST MAN AUTO ON CHARGE OFF ENGINE START 12 24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START WORKSHOP 3000 FUSE 2 x 50A CHARGE RATE MINIMUM 12V 24V AMP VOLT 12V 24V TEST MAN AUTO ON CHARGE OFF ENGINE START 12 24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START WORKSHOP 3000 FUSE 2 x 50A CHARGE RATE MINIMUM 1...

Page 8: ... charger by removing the black terminal cap from either the 12V or 24V terminal on the top panel of the charger Connect the positive battery cable via the ring terminal to the appropriate 12V or 24V outlet ensure the battery charger voltage is set to the same voltage as the battery being charged The voltage of the battery charger must also be set by pressing the corresponding 12 24V selection butt...

Page 9: ... low charge rate your battery should now be fully charged and ready to use STEP 7 SET CHARGE RATE The adjustable charge rate should be set according to the size of the battery See the recommended charge rates for various battery sizes in the table below Set the charge rate by turning the adjustable charge rate dial on the top of the battery charger once dial is turned the charge rate selected will...

Page 10: ...icles battery for 5 minutes STEP 6 Press the CHARGE ENGINE START switch down to ENGINE START STEP 7 Turn the car s ignition key to start the engine STEP 8 If engine fails to start after 3 seconds repeat instructions step STEP 5 6 before attempting to start the engine again NOTE Do not repeat this operation more than 5 times CALCIUM BATTERY CHARGING OR EQUALIZATION CHARGE Calcium batteries are beco...

Page 11: ...TION CHARGE CURRENT SETTING BATTERY SIZE 12v 24v Deep Cycle Ah Automotive CCA Marine MCA 2 Amp 7 20 40 120 55 165 2 Amp 14 40 80 240 110 330 2 Amp 35 100 210 600 290 830 2 Amp 70 200 420 1200 580 1600 2 Amp 105 300 630 1800 870 2500 3 Amp 140 400 840 2400 1150 3200 4 Amp 175 500 1050 3000 1450 4100 4 5 Amp 210 600 1250 3600 1750 5000 STEP 9 WAIT for the battery voltage to reach 16V 12V Mode or 32V...

Page 12: ...on Required Battery Fully Charged Battery is fully charged ready for use Automatic Charging Mode Only Incorrect Voltage Connection Check the battery charger voltage is switched to the same voltage as the battery being charged Low Current Charge If the battery is below 9V Deeply Discharged Battery in 12V mode or 18V in 24V 2 Amp Charge up to 9V 12V mode mode the charger will 2 Amp Charge up to 18V ...

Page 13: ...y Clamp Output Fuse Negative Battery Clamp Trolley Wheels Bottom Stabiliser Stop L E D Screen Volt Amp Button Test Man Auto Selection Button On Off Switch Charge Engine Start Switch 12V 24V Button 240V Mains Power Cord 12V 24V Terminals ...

Page 14: ...display may indicate a fully charged battery END straight away 1 The battery is fully charged 2 The battery has taken a surface charge 3 The battery has a faulty cell Q What is Surface Charge A Batteries unused or left flat for some time build up a resistance to being recharged When the charger is first connected these batteries will take a surface charge and the LED display will indicate a fully ...

Page 15: ...scribed as the flow of electric charge in a circuit Again if you use the water analogy this would refer to how much water is flowing through the pipe For example if the current is reading 12 Amps then this is the amount of energy going into the battery Q How does a typical battery charge A A typical flat battery has a low internal resistance when first connected to a charger the battery will accep...

Page 16: ... which may be nominated by either BWI or the retailer from where the product was bought in order that the warranty assessment may be performed The consumer must also deliver the original invoice evidencing the date and place of purchase together with an explanation in writing as to the nature of the claim In the event that the claim is determined to be for a minor failure of the product then BWI r...

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