Progressive 526512C Operator'S Manual And Parts List Download Page 1

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OPERATOR’S MANUAL

AND PARTS LIST

PROGRESSIVE 12’ AND 15.5’ TRI-DECK

ROTARY FINISHING MOWERS

TD65-2: 12 FT. SERIAL NO. UP TO

1265-21375

TD65: 15.5 FT. SERIAL NO. UP TO

12651441

SERIAL # ______________________

Website:

www.progressiveturfequip.com

Issue Date: 01/10/2008

120512

Summary of Contents for 526512C

Page 1: ...PROGRESSIVE 12 AND 15 5 TRI DECK ROTARY FINISHING MOWERS TD65 2 12 FT SERIAL NO UP TO 1265 21375 TD65 15 5 FT SERIAL NO UP TO 12651441 SERIAL ______________________ Website www progressiveturfequip c...

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Page 3: ...9236E 10 97m Pro Max 36 Mowing System TDR 22 526924E 6 70m Tri Deck Roller Mower TDR 15 528750C 528750D 4 72m Tri Deck Roller Mower TDR 12 528712D 3 65m Tri Deck Roller Mower SDR 65 531965C 165cm Thre...

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Page 5: ...13 13 14 15 18 OPERATION OF THE MOWER DAILY CHECK LIST HITCHING MOWER TO TRACTOR LEVELING THE MOWER PTO INSTALLING PTO SHAFTS CHECKING PTO LENGTH DURING TURNS CUTTING HEIGHT ADJUSTMENT GREASE COMPATIB...

Page 6: ...nc replacement parts Substitute parts will void the warranty and may not meet the standards required for safe and satisfactory operation of this equipment Blades are especially important Their manufac...

Page 7: ...operating procedures suitable to your particular situation Throughout this manual references are made to right and left directions These are determined by standing at the rear of the equipment and fa...

Page 8: ...rt subject to company approval All defective parts must be retained for 60 days after applying for warranty Any parts to be returned to Progressive Turf Equipment Inc for inspection will be issued an...

Page 9: ...lide plate forward or backward for retightening Deck Construction 3 16 steel plate formed and welded with supporting members at high stress areas to achieve maximum strength Deck is 5 deep Cutting Hei...

Page 10: ...ly recommended by the manufacturer is used it is your responsibility to ensure that it is safe for you and others You should also ensure the machine will not be damaged or made unsafe by the operation...

Page 11: ...rotective equipment that is to be worn when operating or servicing the machine Hard hats protective glasses and face shields protective shoes gloves reflector type vests and ear protection are types o...

Page 12: ...it is operating Always maintain a safe operating distance of 300 ft from personnel other equipment or vehicles Never operate the mower with deflectors or guards removed Mower blades can cause small o...

Page 13: ...d to mower during service Keep nuts and bolts tight and properly torqued especially blade attachment bolts Check that all cotter pins are properly installed Keep equipment in good condition Keep mower...

Page 14: ...h on it This type of work should only be done in a clean area and not in places that contain combustible liquids such as fuel tanks hydraulic pipes or similar Connect arc welder ground as close as pos...

Page 15: ...r of mower to provide greater visibility to other traffic Once mower is in the raised position activate tractor hydraulic control valve slightly so that the cylinders will extend and allow the locks t...

Page 16: ...te tire and inspect both sides of the tires to be sure beads are seated properly If not deflate tire unseat beads and repeat the above mounting procedure After properly seating beads adjust to pressur...

Page 17: ...AUTION REPLACE SHIELDS 8 12 DANGER OUTER TUBE 3 4 COMPANY NAME 1 13 CE WARNING DECAL 1 5 WARNING BLADE HAZARD 7 14 SAFETY SIGN INNER GUARD 2 6 WARNING OEM PARTS 1 15 SAFETY SIGN OUTER GUARD 2 7 CAUTIO...

Page 18: ...o corresponding Part below Complete decal kits are also available TD 65 15 Decal Kit 522303 TD 65 12 Decal Kit 522302 ITEM 1 ITEM 2 ITEM 2 209175 521819 209171 A C models only B D models only ITEM 3 2...

Page 19: ...16 PROGRESSIVE PROGRESSIVE 65 2 TRI DECK 65 TRI DECK ITEM 11 TD 65 2 ITEM 11 TD65 521837 521838 ITEM 12 521451 ITEM 13 210238 ITEM 15 210237 ITEM 14 210239 GREASE POINT DECAL 521014 ITEM 16 521455...

Page 20: ...ists the correct tightening torque for fasteners on Progressive Turf Equipment mowers When bolts are to be tightened or replaced refer to this chart to determine the proper torque except when specific...

Page 21: ...end of the cylinder and is connected to the bottom tee on the wing lock frame using the fittings supplied on the hoses The 90 degree fitting installs on the cylinder The small hose 24 is connected to...

Page 22: ...o tractor with a safety chain 3 Ensure all safety shielding is properly installed and check that all nuts and bolts are secure and pins are properly secured with cotter pins 4 Check condition of blade...

Page 23: ...ill ensure proper flotation of the wing decks Safety chain must always be attached to towing vehicle When towing mower on any roadways lock brakes together Use proper lighting and marking devices acco...

Page 24: ...ine CONNECTING THE PTO SHAFT a Ensure that the tractor engine is shut off and the parking brake is locked b Holding the PTO against the end of the tractor PTO shaft rotate the tractor PTO by hand unti...

Page 25: ...ossible ie Timed Input Drive Shaft AlignYokes Align Yokes Wing Deck PTO Wing Deck PTO Rear Deck Drive Shaft All PTO shafts have a short chain attached on both ends Find a location to wrap or hook on s...

Page 26: ...It should be 14 to 15 from the end of the PTO shaft to the center of the drawpin hole A C models b With the tractor in the lowest gear and traveling very slowly make a sharp turn to the right as requi...

Page 27: ...or stem square or round and corner support and moving the spacers either above or below support tube as required for your selected cutting height NOTE Cutting height starts at 1 with no spacers under...

Page 28: ...d the lubrication properties may be lost If a synthetic base oil is used rather than a mineral base oil the grease will again be contaminated and the lubrication properties may be lost Molybdenum Disu...

Page 29: ...As Required CHECK FOR PROPER OIL LEVEL IN GEARBOXES DAILY GREASING SCHEDULE LOCATION BLADE SPINDLE GREASING The top bearing on all spindle assemblies has a shield only This allows grease to exit and...

Page 30: ...low add oil through top plug hole of casing until oil just starts to flow out of side oil level hole Replace and tighten plugs Use 80W90 gear oil or equivalent Filler Plug Level Plug MAIN GEAR BOX The...

Page 31: ...causing decks to fall and crush anything under them Do not handle mower blades with bare hands Careless or improper handling may result in serious injury Inspect blades before each use to determine th...

Page 32: ...l not come loose during operation BLADE SHARPENING IMPORTANT When sharpening blades be sure to balance them Unbalanced blades will cause excessive vibration which can damage blade spindle bearings Vib...

Page 33: ...t 5 Remove 4 bolts attaching spindle assembly to mower frame and remove as a unit since pulley will come out through the hole in the deck SPINDLE ASSEMBLY INSTALLATION Reverse above procedure Be sure...

Page 34: ...irt shield and shim first as per diagram set hub bearing end down onto spindle You must use a tube Note both ends must be square which will slide over spindle and press on inner race of bearing until...

Page 35: ...ental factor in the successful V belt operation Lack of tension will cause slippage and too much tension will cause excessive belt stretch as well as damage to the drive components such as bearings an...

Page 36: ...nds are clean Dirt in the hydraulic system can block the orifice in the line throttle valve or even score the cylinder tubes Hydraulic fluid escaping under pressure has enough force to penetrate the s...

Page 37: ...locks hard to disengage Cylinder not pulling wing up all the way Adjust clevis on end of cylinder Mower deck will not lower Vibration on turning Input shaft does not collapse easily on turning Prematu...

Page 38: ...35...

Page 39: ...7 HYDRAULIC COMPONENT ASSEMBLY 14 8 DRIVE COMPONENT ASSEMBLY 16 9 WHEEL ASSEMBLIES 18 10 DECK GEARBOX ASSEMBLY 20 11 4 WAY GEARBOX ASSEMBLY 22 12 DECK PTO ASSEMBLY 24 13 INTERMEDIATE PTO ASSEMBLY A C...

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Page 41: ...T SHIELD 3PC KIT 3 KITS 3 KITS 13 O L 1 4 SQ X 1 11 16 KEY 9 7 14 521307 BLADE SPINDLE 9 7 MOWER BLADES KITS 15 522603 5 16 X 2 1 2 X 23 O E M 9 KIT 522604 5 16 X 2 1 2 X 23 O E M 7 KIT 522606 5 16 X...

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Page 43: ...521013 SLIDE PLATE 3 12 521004 1 1 4 SHIM WASHER 9 PC KIT 1 KITS 13 O L 9 16 X 2 BOLT AND LOCK 12 14 521012 DECK GEARBOX LF141A 3 15 521390 KEY 1 4 X 1 4 X 1 5 16 KIT 3 PCS 3 KITS 16 521020 1 2 X 3 1...

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Page 45: ...3 KITS 10 521022 3 8 1 RD SPACER 6 PC KIT 3 KITS 11 521038RD 5 16 LYNCH PIN 4PC KIT 2 KITS 12 521704 LH BELT GUARD 3 13 521013 SLIDE PLATE 3 14 O L 9 16 X 2 BOLT AND LOCKWASHER 12 15 521012 DECK GEARB...

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Page 47: ...1 X 6 1 4 DECK LIFT PIN SHORT 9765545 ABOVE 9765 2342 ABOVE 6 521395 1 X 6 1 2 PIVOT PIN 9465276 TO 9765544 9465 2044 TO 9765 2341 6 521351 1 X 6 1 2 PIVOT PIN 9165101 TO 9465275 9365 2010 TO 9365 20...

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Page 49: ...E 10 1 19 521329 WING LOCK FRAME 1 20 521330 WING SAFETY LOCK 1 21 O L 3 8 X 1 1 4 W FLATS NUT LOCK 2 22 521064 SAFETY SPRING 1 23 521332 PULL CHAIN 23 1 4 1 24 521081 1 X 5 5 16 PIN REAR CYLINDER 1 2...

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Page 51: ...275 9365 2010 TO 9365 2043 6 3 O L 1 4 28 GREASE FITTING 20 4 521710 DECK SWIVEL TD65 2 12 MOWER 2 521357 DECK SWIVEL TD65 15 5 MOWER 2 5 521358 R H WING 1 521355 L H WING 1 6 521102 1 2 X 3 1 2 SPADE...

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Page 53: ...043 3 7 521335 24 HYDRAULIC LINE 3 8 521081 1 X 5 1 4 PIN REAR CYLINDER 1 9 521103 1 X 4 3 4 PIN WING CYLINDER 2 10 521416 MALE BRANCH TEE 9465276 ABOVE 9465 2044 ABOVE 2 11 521770 3 8 TEE 9465276 ABO...

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Page 55: ...IELD EXTENSIONS WITH BOLTS 9765545 TO 9865587 9765 2342 TO 9865 2422 2 521711 HYDRAULIC HOSE SUPPORT 9365176 TO 9465275 9365 2010 TO 9365 2043 1 12 522413 HOSE GUIDE C W HARDWARE 1 13 210250 INPUT PTO...

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Page 57: ...44 9265 2044 TO 9765 2341 521318 TIRE AND RIM REPL BY 521786 9165101 to 9465275 9265 2002 TO 9365 2043 10 16 521352 CASTOR SQUARE 9165101 9765544 9265 2002 TO 9765 2341 4 17 521022 SPACER RD 3 8 X 1 6...

Page 58: ...20 TD65 65 2 DECK GEARBOX ASSEMBLY...

Page 59: ...2 15 521124 SPACER TUBE 1 16 521125 SNAP RING 35 UNI 7435 3PC KIT 1 17 521126 SNAP RING 72 UNI 7437 3PC KIT 1 18 521127 DOUBLE LIP SEAL 35 X 72 X 10 8 1 19 521128 SNAP RING SB72 1 20 521129 WASHER 25...

Page 60: ...22 4 WAY GEARBOX ASSEMBLY...

Page 61: ...HOUSING 1 9 ITEM 20 BOLT M12 X 40 10 9 2 10 ITEM 20 WASHER BLANK 2 11 521486 THRU SHAFT 1 3 8 X 1 3 8 1 12 521120 OIL SEAL 35 X 52 X 7 2 13 521487 GEAR Z18 M5 3 14 521488 BOLT M12 X 25 8 8 KIT 6 PCS 1...

Page 62: ...24 DECK PTO ASSEMBLY 4 WAY GEARBOX END DECK GEARBOX END...

Page 63: ...2 ROLL PIN FOR INNER TUBE 1 9 521783 INNER TUBE YOKE 1 10 210017 COLLAR KIT STEEL 1 521727 COLLAR KIT PLASTIC 11 521714 1 2 FEMALE SHAFT WITH SHIELDING 1 12 521715 1 2 MALE SHAFT WITH SHIELDING 1 13 5...

Page 64: ...26 INTERMEDIATE PTO SHAFT A C MODELS ONLY...

Page 65: ...1 5 521451 DANGER LABEL FOR TUBE 1 6 521723 OUTER TUBE WITH SPLINED SHAFT 1 7 521463 PLASTIC SHIELD BOLT 6PC KIT 6 8 521467 SAFETY CHAIN 2 9 521724 COMPLETE SHIELD TYPE P WITH LABEL 1 10 521455 DANGER...

Page 66: ...28 INPUT PTO SHAFT A C MODELS ONLY TRACTOR END MOWER END 20...

Page 67: ...EL 1 8 521451 DANGER DECAL 1 10 521732 SPLINED SHAFT 1 11 521733 ROLL PIN FOR INNER TUBE 1 12 521734 1 2 FEMALE SHAFT WITH SHIELDING 1 13 521735 1 2 MALE SHAFT WITH SHIELDING 1 14 521463 PLASTIC SHIEL...

Page 68: ...INTERMEDIATE SHAFT B D MODELS ONLY 30...

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Page 71: ...INPUT PTO SHAFT B MODELS TD 65 SERIAL 12651437B AND UP TD65 2 SERIAL 1265 21361B AND UP 32...

Page 72: ...0 Yoke Inner Tube The size of hole for mounting yoke on the shaft is different in each application Diagram 1A Diagram 2B INTERMEDIATE PTOSHAFT A C MODELS ONLY INTERMEDIATE PTO SHAFT 1A 2B ITEM PN PN D...

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