PF
2200-SB
USER GUIDE
Page 1: ...PF2200 SB USER GUIDE ...
Page 2: ...E 11 MAIN LIGHT OFF STATE 11 PROCESS CONTROL STATE 12 SETTINGS 13 TEMPERATURE INPUTS 13 FLAME DETECTION I O ION 14 EMERGENCY SHUTDOWN INPUT 15 LEVEL FLOW INPUT 15 PRESSURE INPUT 15 AUXILIARY INPUTS 15 SYSTEM SCREEN 16 EVENT LOG SCREEN 16 DATA LOGGING SCREEN 16 SYSTEM DIAGNOSTICS SCREEN 17 FLAME DIAGNOSTICS SCREEN 18 STATUS PRIORITY SCREEN 18 ABOUT SCREEN 18 RESET BACKUP RESTORE SETTINGS 19 CERTIFI...
Page 3: ...below shows the different states indicated by Status LED Below is a description of the different alerts found on the PF2200 SB Alarms A persistent abnormal condition in either the equipment or the process Waits An event causing the BMS to de energize all safety outputs when the event clears the system is free to recycle Warnings An event that indicates a possible issue that may arise but allows th...
Page 4: ...shutdown Starting and stopping the burner can also be done with the optional manual Start Stop switch There are three functional positions as shown When in the stop position all safety outputs are de energized Toggling from the Run position to the Ignite position for more than 2 seconds initiates the ignition sequence Toggling the switch from the Stop position to the Run and back to the Stop posit...
Page 5: ...MENU MAP Note The above diagram shows the menu map of the PF2200 in User Mode This mode has a limited menu item and options capability ...
Page 6: ...nformation displayed in the status screen is dependent on the activation of the various settings To change the Priority of what is shown use the Carousel key to navigate to the System screen Use the Arrow keys to highlight Status Priority and press OK You will then be presented with a list of all active settings that can be shown in prominence on the status screen Using the Arrow keys and the Plus...
Page 7: ...s not automatically re starting then the system transitions into the Ready state In this system state the status of each powered output is as follows Powered Output Status Pilot 1 2 De energized Coil 1 2 De energized SSV De energized HFV De energized LOCKOUT STATE will stay in the Lockout state until the Lockout is acknowledged by the user There are four ways to acknowledge a lockout User Interfac...
Page 8: ... status of each powered output is as follows Powered Output Status Pilot 1 2 De energized Coil 1 2 De energized SSV De energized HFV De energized READY STATE Ready is the system state where the system is idle and no alarms are present If there are any alarms present while in this state the system moves to the Alarm state In the Ready state the system may proceed to start by one of the following me...
Page 9: ...odbus Registers WAITING STATE Waiting is considered a running state of the system with all powered outputs de energized The system holds this state until all wait conditions have been cleared Once all waits have been cleared the system automatically begins the start up sequence Note purging after a flame loss is considered a wait Powered Output Status Pilot 1 De energized during Pre Ignition Pilot...
Page 10: ...ng and monitoring of Pilot 2 can be enabled or disabled via the user interface and should only be enabled if multiple pilots are in use If Pilot 2 is enabled the system requires both flames to be satisfied within the Pilot Flame Establishing Period in order to proceed If Pilot 2 is disabled the system only requires Pilot 1 flame to be satisfied within the Pilot Flame Establishing Period in order t...
Page 11: ...STATE The system enters the Main Light Off state from the Pilot state when the controller is calling for more heat If the system enters the Main Light Off state as part of a fresh startup the Main Light Off state holds for the user configurable main startup delay time To help establish a draft and heat up the appliance before the mains If the system enters the Main Light Off state from a Process C...
Page 12: ... forces the system to transition to the Alarm state or a Waiting state respectively If Pilot Mode is set to Interrupted Pilot the system transitions to Pre purge if there is a Flame Loss for more than 1 second If relights remaining is zero the system transitions to the Lockout state In the Process Control state the status of each powered outputs is as follows Powered Output Status Pilot 1 Energize...
Page 13: ...de To exit Commissioning mode and return to User mode press the Commissioning button The user is then presented with an acknowledgment prompt TEMPERATURE INPUTS The PF2200 SB has three distinct temperature inputs Bath Outlet and Stack each of which is configurable to be either a Type K thermocouple or PT 100 RTD input The following is a description of each of the setpoints and available setpoints ...
Page 14: ...es will reignite when the temperature drops below the Process Control Setpoint minus the deadband Process Control Setpoint The setpoint at which the process temperature will be controlled In PID mode the TCV will be actuated in relation to this setpoint In Staged Heating mode the HFV will be actuated by this setpoint Low Temperature Warning Setpoint If the temperature drops below this trip point t...
Page 15: ...ce The level input can be connected to either a switch or transmitter PRESSURE INPUT The Pressure Input is meant to monitor an external pressure e g fuel pressure and provide the necessary feedback in the event of a high and or low pressure event The Pressure Input is configurable as either Disabled Digital Input or 4 20mA signal through the user interface the pressure input can be connected to ei...
Page 16: ...s to underline the desired filter Press the OK key to make the selection When complete use the Down Arrow key to go to navigate to highlight the Accept button Press the OK key to accept the selections and return to the filtered event log When the supplied USB storage device is installed in the USB port on the back of the enclosure door the system will automatically log events to the storage device...
Page 17: ...the newest logs recorded The statistics dialog will show an approximation of logging time remaining on the USB before old logs start getting deleted SYSTEM DIAGNOSTICS SCREEN Diagnostics allows the user to get an organized view of all the diagnostic values on the system Use the Up and Down Arrows to scroll through the information presented ...
Page 18: ...t portion of the screen you are shown a graphical representation of the flame quality STATUS PRIORITY SCREEN The Status Priority screen allows the user to adjust the status screens in accordance to the desired information for the application of the system ABOUT SCREEN The About screen displays important system information about the unit including serial numbers as well as firmware versions ...
Page 19: ...ser Interface versions are correct CERTIFICATIONS The PF2200 SB Single Burner BMS is certified to the following standards IEC 61508 2010 SIL 2 The PF2200 SB is pending certification to the following standards UL 60730 2 5 ANSI Z21 20 2014 UL 121201 CSA C22 2 No 60730 2 5 C22 2 No 213 CSA C22 2 No 213 17 TROUBLESHOOTING For a complete list of Alerts and there meaning refer to the PF2200 ALERT CODES...
Page 20: ...ith the BMS card powered off If properly wired the multi meter should read a resistance of the solenoid coil plus the run length i e if the multimeter reads open there is likely a problem with wiring 2 Ensure the PWM setting is correct for the appropriate solenoid If using a peak and hold solenoid the appropriate PWM setting can be found in the solenoid data sheet Typically add a margin of 5 10 to...
Page 21: ......
