OPERATING AND MAINTENANCE INSTRUCTION
PROFAB MODEL FDD- PRO V
Page 1: ...OPERATING AND MAINTENANCE INSTRUCTION PROFAB MODEL FDD PRO V...
Page 2: ...erations to avoid 16 G SECURITY MEASURES 17 1 Safety devices installed on the welding machine 17 2 Verification of safety device 18 H TROUBLESHOOTING 20 I MAINTENANCE 20 1 Cleaning inside by professio...
Page 3: ...e is contrary to the purpose for which the machine was built B Warranty Upon delivery of the welder capacitor discharge the purchaser must verify the absence of anomalies if any to be reported within...
Page 4: ...umentation Copyright 2018 C R T EUROSALDATURE srl All rights reserved Printed in Italy C Description welding capacitor discharge C 1 Identification On the welding machine is fixed an identification pl...
Page 5: ...re 1 the welding machine must be combined with a gun for welding so as to constitute a welding system comprising 1 capacitor discharge welding unit 2 ground duble cable 3 power cord 4 contact gun 5 co...
Page 6: ...oule Maximum recharge time 5 0 seconds Voltage 115 V 50 60 Hz Power max peak 600 Watt Contact circuit voltage 15 V Resistance max allowable contact 30 Charging voltage 30 200 VDC Protection IP 23 Fiel...
Page 7: ...ED indicator for over temperature protection e Red LED indicator 115 V line f Graduated knob adjustment charge voltage g Lighted bipolar line switch h Storage for two fuses 6 3 A delayed i Socket line...
Page 8: ...UTELY FORBIDDEN TO MODIFY THE GUN WITHOUT PRIOR VERIFICATION OF FEASIBILITY BY THE MANUFACTURER ANY ACTION CONTRARY TO THIS PROVISION WILL VOID THE DECLARATION OF CONFORMITY Welding gun type Contact M...
Page 9: ...l appendix of basic material obtained under each pin caused by the passage of a current of appropriate intensity and for a suitable and predetermined welding time The solder thus obtained due to the m...
Page 10: ...TION VOLTAGE OPERATING SYSTEM IS 115 V 50 60 HZ SINGLE PHASE CAUTION BEFORE CONNECTING THE MACHINE TO THE POWER SUPPLY IS NECESSARY TO ENSURE THAT THE ELECTRICAL SYSTEM HAS BEEN PERFORMED A RULE OF AR...
Page 11: ...LED contact Off red LED button Off F 2 Cable connecting For smaller diameter Cuphead use connect the ground cable in the center bottom plug For higher diameter Cuphead use and also threaded stud conne...
Page 12: ...BLE FOR ANY DAMAGE CAUSED TO PEOPLE OR TO THE INEFFICIENCY OF THE WELDS MADE CAUTION THE GUARANTEE OF AN EFFECTIVE WELDING WHICH ENSURES THE MECHANICAL RESISTANCE VALUES DESIRED IT SHOULD ALWAYS BE VE...
Page 13: ...quirements related to the work surface positioning the pieces provision of the ground plane use of the gun F 5 a Characterictis of the working surface The final quality of a weld is strongly influence...
Page 14: ...of the supporting feet Carrying therefore the pin into the exact point of work on the gun by applying a vertical pressure and compressing as well the contrast spring until it rests stably support feet...
Page 15: ...ures simultaneously with other welding devices especially if high frequency inverter Dangerous interference Connect the ground clamps away from the place of welding Damage to structures and systems Op...
Page 16: ...e suitable clothing to protect themselves from the danger of electrocution especially if in the presence of moisture The moment in wich the button is pressed to start the welding cycle the resistance...
Page 17: ...witched off connect the ground plug and attach the clamps to a metal base large enough to hold the plate with insulation resistance test connect the gun power cable absolutely not connect the control...
Page 18: ...lation test provided pushing the gun the yellow LED of contact must not light thus verifying the inhibition of the welding unit to weld with a value resistance just over 27 and much less than that can...
Page 19: ...ne is in thermal protection Fan blocked by the presence of foreign bodies Removal of foreign bodies Contact Technical Service Welds uneven Worn stud holder Replace stud holder Pliers ground loose or p...
Page 20: ...LDING UNIT IS EQUIPPED WITH A SYSTEM FOR AUTOMATIC DISCHARGE OF THE CAPACITORS WHEN POWER IS CUT WHEN THE WRAPPER PROTECTION TOP COVER ENSURE THAT THE RED LED ON THE ELECTRONIC BOARD IS POWERED OFF SE...
Page 21: ...rectly by the manufacturer NOTICE IF SAFETY CIRCUIT FAULT IS STRICTLY FORBIDDEN TO USE THE WELDER MUST CONTACT THE MANUFACTURER FOR REPAIR The life of the equipment is very dependent on Integrity of t...
Page 22: ...ion on the capacity remove any internal impurities by the use of de humidified compressed air with a maximum pressure of two bar I 2 Routine maintenance Description Period Delegate Modality Integrity...
Page 23: ...RE IF IT COMES IN CONTACT WITH COMBUSTIBLE MATERIALS J 1 For small fire In the vicinity of the work station to provide a fire extinguisher suitable for extinguishing fires of electrical equipment to i...
Page 24: ...gister of periodic checks of capacitive discharge Spare parts of welder Exploded view of welder Electric circuit diagram Gun exploded view KG38 gun spare parts list Disposal methods L Residual risks N...
Page 25: ...Q QU UI IR RE E P PR RO OT TE EC CT TI IO ON N F FO OR R T TH HE E O OP PE ER RA AT TO OR R T TH HR RO OU UG GH H T TH HE E U US SE E O OF F D DP PI I T TO O P PR RO OT TE EC CT TI IV VE E C CA AU UT...
Page 26: ...HE MACHINE N Parts The welder capacitor discharge requires a repair and maintenance carried out by specialized service O Information on demolition The decommissioning of the arc welder requires compli...
Page 27: ...text of the manual have the following meanings WARNING INDICATES A POTENTIAL HAZARD THAT COULD CAUSE SERIOUS INJURIES TO THE USER CAUTION INDICATES A HAZARD MINOR OR IMPROPER USE OF WELDING WARNING IN...
Page 28: ...t Visual inspection Check the full integrity and efficiency of the insulating protection placed on welding gun Visual inspection Verifying the proper operation of the visual spies operating panel Visu...
Page 29: ...ONTAL POLICARBONATE PANEL 1 10 40 30 04 POWER DIODE 1 11 66 60 08 ALUMINUM DIODE BRAKET 1 12 66 60 09 ALUMINUM SCR BRACKET 1 13 33 70 00 CONTROL BOARD 1 14 40 30 10 SCR POWER OUT 1 15 66 70 02 PAINTED...
Page 30: ...3 30 0 Attachments 3 EXPLODED WELDER...
Page 31: ...3 31 1 Attachments 4 CIRCUIT DIAGRAM...
Page 32: ...3 32 2 Attachments 5 SECTION GUN...
Page 33: ...ELLOWS 1 12 38 20 03 ROUND BUSH 1 13 38 20 04 MAIN AXIS 1 14 38 20 05 SPRING SUPPORT INSULATION FLANGE 1 15 38 20 06 SMALL SPRING INSIDE 1 16 38 20 07 EXTERNAL SPRING 1 17 38 20 08 PLASTIC BUTTON CONT...
Page 34: ...3 34 4 33 38 40 04 SCREW FOR PLASTIC HANDLES 3 34 38 40 05 TEFLON RING 1 35 38 40 06 HANDLE CLOSING REAR SPRING 1 36 38 40 07 AMPHENOL PLUG 2 WAY 1 CONTACT DETAILS Last updated in 10 January 2018...
